阅读说明：本技术 一种乙二醇副产氢气的高值化梯级利用方法 (High-valued cascade utilization method of ethylene glycol by-product hydrogen ) 是由 霍旭丰 赵雷 于 2021-07-07 设计创作，主要内容包括：本发明涉及氢气利用技术领域,公开了一种乙二醇副产氢气的高值化梯级利用方法。具体为,先将乙二醇副产氢气加压至0.8Mpa,然后通过高温多管式换热器,以分段式加热的方式加热到700～750℃后,进入裂解炉,通过二次补氧燃烧调整氢气成分、提高氢气温度至950℃,在自重整系统内通入氧气将氢气中的CH-4、CO-2和水蒸气燃烧重整为CO和H-2,然后通过高炉炉身风口吹入高炉进行高炉炼铁。本发明方法将氢气加热至950℃进行喷吹,弥补由于氢还原导致的热量损失,解决了副产氢气放空烧掉浪费能源和环境污染的问题,获得较大的经济效益和社会环境效益,为钢铁企业副产氢气的利用起到了示范作用。(The invention relates to the technical field of hydrogen utilization, and discloses a high-valued gradient utilization method of ethylene glycol by-product hydrogen. Specifically, pressurizing hydrogen produced by ethylene glycol to 0.8Mpa, heating to 700-750 ℃ in a sectional heating mode through a high-temperature multi-tube heat exchanger, introducing into a cracking furnace, adjusting hydrogen components through secondary oxygen supplement combustion, increasing the hydrogen temperature to 950 ℃, and introducing oxygen into a self-reforming system to remove CH in the hydrogen 4 、CO 2 Reforming into CO and H by combustion with steam 2 And then blowing the mixture into a blast furnace through a tuyere of a blast furnace body to perform blast furnace iron making. The method of the invention heats the hydrogen to 950 ℃ for injection, makes up the heat loss caused by hydrogen reduction, solves the problems of energy waste and environmental pollution caused by the empty burning of the byproduct hydrogen, obtains greater economic benefit and social environmental benefit, and plays a demonstration role in utilizing the byproduct hydrogen of the steel enterprises.)

1. A high-valued cascade utilization method of ethylene glycol by-product hydrogen is characterized by comprising the following steps:

step 1, after the ethylene glycol byproduct hydrogen gas is led out from an existing buffer tank in chemical industry, pressurizing the ethylene glycol byproduct hydrogen gas by a pressurizer;

step 2, sending the hydrogen pressurized in the step 1 to an iron-making plant through a gas conveying pipeline;

step 3, sending the hydrogen conveyed to the iron works in the step 2 to a heat exchanger through a gas conveying pipeline for heating treatment;

step 4, the heated hydrogen enters a cracking furnace, and the hydrogen components are adjusted and the hydrogen temperature is increased through secondary oxygen supplement combustion;

step 5, sending the hydrogen heated in the step 4 to an auto-reforming system through a gas conveying pipeline for auto-reforming;

and 6, injecting the hydrogen self-reformed in the step 5 into a blast furnace through a blast furnace shaft tuyere to perform blast furnace ironmaking.

2. The method of claim 1, wherein the step-by-product hydrogen gas is produced by a step-by-step process comprising: in the step 1, the hydrogen is pressurized to 0.80Mpa by a pressurizer, and the purity of the hydrogen in the step 1 is 70-80%.

3. The method of claim 1, wherein the step-by-product hydrogen gas is produced by a step-by-step process comprising: the heat exchanger in the step 3 is a high-temperature multi-tube heat exchanger, and the heat source of the heat exchanger is high-temperature flue gas generated by a flue gas generator; heating in a sectional manner, wherein the heating temperature is from room temperature → 250 ℃ → 500 → 700-750 ℃; and finally heating to 700-750 ℃.

4. The method of claim 3, wherein the step-by-product hydrogen gas is produced by using ethylene glycol as a by-product, and the method comprises: the fuel of the flue gas generating furnace is blast furnace gas, and the temperature of the high-temperature flue gas is 1050-1150 ℃.

5. The method of claim 1, wherein the step-by-product hydrogen gas is produced by a step-by-step process comprising: the oxygen supplement amount in the step 4 is 2417Nm³H, the hydrogen temperature after cracking reaches 950 ℃.

6. The method of claim 1, wherein the ethylene glycol byproduct hydrogen gas is recycled in a high-value cascade mannerIs characterized in that: the hydrogen self-reforming process in the step 5 comprises the following specific steps: 2417Nm in a self-reforming system³H introduction of oxygen to remove CH from hydrogen₄、CO₂Reforming into CO and H by combustion with steam₂。

7. The method of claim 1, wherein the step-by-product hydrogen gas is produced by a step-by-step process comprising: the amount of the blast furnace hydrogen sprayed through the tuyere of the blast furnace body in the step 5 is 7100Nm³Per hour, the converted ton of iron and hydrogen injection amount is 25m³。

8. The method of claim 1, wherein the step-by-product hydrogen gas is produced by a step-by-step process comprising: and in the step 5, the blast furnace body is provided with a gas surrounding pipe, the 9 th section of the blast furnace body is provided with 44 cooling walls, a hydrogen injection hole is arranged between the gaps of every two cooling walls, 8 injection holes are arranged, and the blast furnace cooling walls are inserted into spray guns, wherein the inner diameter is 36mm, and the outer diameter is 80 mm.

9. The method of claim 1, wherein the step-by-product hydrogen gas is produced by a step-by-step process comprising: the gas conveying pipelines are all lined with heat-insulating refractory materials.

Technical Field

The invention relates to the technical field of hydrogen utilization, and particularly belongs to a high-valued gradient utilization method of ethylene glycol by-product hydrogen.

Background

At present, many countries are studying smelting with hydrogen. The hydrogen metallurgy mainly uses hydrogen as a reducing agent in the reduction smelting process. Hydrogen is the most active reducing agent, and the reduction rate and the reduction efficiency can be obviously improved by improving the proportion of hydrogen in the gaseous reducing agent in the gas-solid reduction reaction process of the iron oxide. The reduction potential of hydrogen is much higher than that of carbon monoxide compared to that of carbon monoxide. When iron oxide is reduced with hydrogen, the main products are metallic iron and water vapor. The reduced tail gas has no adverse effect on the environment, and the load on the environment can be obviously reduced. Therefore, hydrogen is the cleanest.

Hydrogen can be produced as a byproduct in the operation process of the toughening co-production of ethylene glycol, and the byproduct hydrogen yield is 7100Nm³The invention provides a high-valued cascade utilization method of ethylene glycol by-product hydrogen by considering the reduction characteristic of the ethylene glycol so as to avoid waste.

Disclosure of Invention

Aiming at the problems, the invention provides a high-valued cascade utilization method of hydrogen produced by ethylene glycol. The method uses the byproduct hydrogen gas for blast furnace ironmaking through a series of treatments, thereby realizing the energy conservation, emission reduction, cost reduction and efficiency improvement of the blast furnace.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention provides a high-valued gradient utilization method of hydrogen produced by ethylene glycol as a byproduct, which comprises the following steps:

step 1, after the ethylene glycol byproduct hydrogen gas is led out from an existing buffer tank in chemical industry, pressurizing the ethylene glycol byproduct hydrogen gas by a pressurizer;

step 2, sending the hydrogen pressurized in the step 1 to an iron-making plant through a gas conveying pipeline;

step 3, sending the hydrogen conveyed to the iron works in the step 2 to a heat exchanger through a gas conveying pipeline for heating treatment;

step 4, the heated hydrogen enters a cracking furnace, and the hydrogen components are adjusted and the hydrogen temperature is increased through secondary oxygen supplement combustion; since hydrogen reduction is an endothermic reaction, if the hydrogen content in the blast furnace increases, heat shortage occurs in the blast furnace, and thus the temperature thereof needs to be increased.

Step 5, sending the hydrogen heated in the step 4 to an auto-reforming system through a gas conveying pipeline for auto-reforming;

and 6, injecting the hydrogen self-reformed in the step 5 into a blast furnace through a blast furnace shaft tuyere for iron making.

Go toStep (2), pressurizing hydrogen to 0.80Mpa by a pressurizer in the step (1), wherein the purity of the hydrogen in the step (1) is 70-80%. On one hand, the pressure loss is caused due to the long conveying distance, and on the other hand, the blast furnace needs a certain pressure for blowing, so the method selects the H₂Pressurizing to 0.8 MPa;

further, the heat exchanger in the step 3 is a high-temperature multi-tube heat exchanger, and the heat source of the heat exchanger is high-temperature flue gas generated by a flue gas generating furnace; heating in a sectional manner, wherein the heating temperature is from room temperature → 250 ℃ → 500 → 700-750 ℃; and finally heating to 700-750 ℃.

Furthermore, the fuel of the flue gas generating furnace is blast furnace gas, and the flue gas temperature is 1050-1150 ℃.

Further, the oxygen supplement amount in the step 4 is 2417Nm³H after cracking₂The temperature reached 950 ℃.

Further, the hydrogen self-reforming specific process in the step 5 comprises: 2417Nm in a self-reforming system³H introduction of oxygen to remove CH from hydrogen₄、CO₂Reforming into CO and H by combustion with steam₂。

The amount of the blast furnace hydrogen sprayed through the tuyere of the blast furnace body in the step 5 is 7100Nm³Per hour, the converted ton of iron and hydrogen injection amount is 25m³。

And in the step 5, the blast furnace body is provided with a gas surrounding pipe, the 9 th section of the blast furnace body is provided with 44 cooling walls, a hydrogen injection hole is arranged between the gaps of every two cooling walls, 8 injection holes are arranged, and the blast furnace cooling walls are inserted into spray guns, wherein the inner diameter is 36mm, and the outer diameter is 80 mm.

Furthermore, the gas conveying pipelines are all lined with heat-insulating refractory materials.

Compared with the prior art, the invention has the following advantages:

1. the traditional blast furnace iron-making method mainly uses carbon monoxide gas as a reducing agent to remove oxygen in iron ore. Carbon monoxide gas has a large molecule, and therefore, it is difficult to permeate into the iron ore. The hydrogen gas has extremely small molecules and can easily permeate into the iron ore at a rate about 5 times that of the carbon monoxide gas. Therefore, the invention applies the by-product hydrogen of the ethylene glycol to blast furnace ironmaking, which not only can realize rapid reduction, but also avoids environmental pollution caused by the discharge of a pool of the by-product hydrogen.

2. The invention blows the hydrogen heated to 950 ℃ through the blast furnace shaft, can improve the indirect reduction degree of furnace burden of the shaft and reduce the direct reduction of a hearth, thereby reducing the coke consumption of the blast furnace and reducing the pollutant discharge.

3. The method of the invention heats the hydrogen to 950 ℃ for injection, compensates the heat loss caused by hydrogen reduction, solves the problems of energy waste and environmental pollution caused by the empty burning of the byproduct hydrogen, obtains greater economic benefit (the yield is improved by 2-5%) and social environmental benefit, and plays a demonstration role in the utilization of the byproduct hydrogen of steel enterprises.

Drawings

FIG. 1 is a schematic view of the process of the present invention.

Detailed Description

The technical solution in the embodiments of the present invention will be specifically and specifically described below with reference to the embodiments of the present invention and the accompanying drawings. It should be noted that variations and modifications can be made by those skilled in the art without departing from the principle of the present invention, and these should also be construed as falling within the scope of the present invention.

The by-product hydrogen used in the examples has the following composition:

TABLE 1 by-product Hydrogen composition

Composition (I)	H2	CH4	CO	CO2	N2	H2O	Total
								Content/%	76	12.5	1.5	1	9	0	100

Example 1

High-value cascade utilization of ethylene glycol by-product hydrogen

After the ethylene glycol byproduct hydrogen (7100Nm3/h, 25m3 converted to ton of iron hydrogen injection) with the content is led out from the existing buffer tank of the chemical industry, the ethylene glycol byproduct hydrogen is pressurized to 0.80Mpa by a pressurizer (MJG DMZ);

then the flue gas is sent into a high-temperature multi-tube heat exchanger (PSD-lghrq) through a gas conveying pipe (with the pipe diameter being DN500) lined with a heat insulation material, and the flue gas with the temperature of 1050 ℃ generated by a flue gas producer (YQL-21.0) is utilized to be heated to 750 ℃ finally through a segmentation mode according to the normal temperature → 250 ℃ → 500 → 750 ℃;

introducing the hydrogen heated to 750 ℃ into a cracking furnace (dIICT6), adjusting the hydrogen content by secondary oxygen supplementation combustion, wherein the oxygen supplementation amount is 2417Nm³H, the temperature of hydrogen after cracking reaches 950 ℃;

hydrogen gas at a temperature of 950 ℃ in a reformer at 2417Nm³H introduction of oxygen to remove CH from hydrogen₄、CO₂Reforming into CO and H by combustion with steam₂From high to highThe furnace body tuyere sprays 1860m³The blast furnace is used for iron making.

The blast furnace shaft is provided with a coal gas surrounding pipe, the 9 th section of the blast furnace shaft is provided with 44 cooling walls, a hydrogen gas injection opening is arranged between the gaps of every two cooling walls, 8 injection air openings are arranged, the blast furnace cooling walls are inserted into a spray gun, the inner diameter is 36mm, and the outer diameter is 80 mm.

The hydrogen is obtained through the actual operation of a factory, and the yield is improved by 5 percent by using the blast furnace blowing ironmaking of the hydrogen.

Example 2

Analyzing the components of blast furnace ironmaking top gas under different injection conditions:

TABLE 2 blast furnace ironmaking top gas composition

As is clear from the results of the analysis of the top gas components in Table 2, in comparison with the conventional blast furnace iron making, blast furnace iron making was carried out by injecting hydrogen gas into the furnace body, and H was contained in the top gas (exhaust gas)₂Content and H₂The content of O is increased, and CO are increased₂、N₂The contents are reduced in different degrees, which shows that the method can reduce the emission of pollutants.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.