阅读说明：本技术 易地送丝模式下的残烟掺配装置 (Residual cigarette blending device under easy wire feeding mode ) 是由 付卓君 金日鑫 刘洋洋 何文婕 李成明 刘晋 李国栋 邢灵冰 王思豪 秦亚军 柏 于 2020-11-17 设计创作，主要内容包括：本发明公开了一种易地送丝模式下的残烟掺配装置,其包括：依次设置的残烟流量控制机构、储仓、第一匀料机构、喂丝机和第二匀料机构,其中,所述残烟流量控制机构设置在所述储仓的入口处、所述第一匀料机构设置在所述储仓的出口处、所述第二匀料机构设置在所述喂丝机的出口处。本发明的易地送丝模式下的残烟掺配装置,经过残烟流量控制机构稳定流量后,经过储仓出口的第一匀料机构和喂丝机出口的第二匀料机构的均匀搅拌后,不仅能使残烟丝与成品烟丝实现均匀地混合掺配,同时,在本厂掺配还能大大降低运输成本及整理装运所需的人力物力,效果良好,并且易地送丝模式下的残烟掺配极具推广价值。(The invention discloses a residual cigarette blending device in an easy wire feeding mode, which comprises: incomplete cigarette flow control mechanism, storage storehouse, first refining mechanism, wire feeding machine and the second refining mechanism that set gradually, wherein, incomplete cigarette flow control mechanism sets up the entrance in storage storehouse first refining mechanism sets up the exit in storage storehouse second refining mechanism sets up the exit of wire feeding machine. The residual tobacco blending device in the easy wire feeding mode not only can realize uniform mixing and blending of residual tobacco and finished tobacco after stabilizing the flow by the residual tobacco flow control mechanism and uniformly stirring by the first material homogenizing mechanism at the outlet of the storage bin and the second material homogenizing mechanism at the outlet of the wire feeding machine, but also can greatly reduce the transportation cost and manpower and material resources required by sorting and loading in the factory, has good effect, and has great popularization value in the easy wire feeding mode.)

1. A residual smoke blending device in an easy wire feed mode, comprising:

incomplete cigarette flow control mechanism, storage storehouse, first refining mechanism, wire feeding machine and the second refining mechanism that set gradually, wherein, incomplete cigarette flow control mechanism sets up the entrance in storage storehouse first refining mechanism sets up the exit in storage storehouse second refining mechanism sets up the exit of wire feeding machine.

2. The residual smoke blending device in the easy wire feed mode according to claim 1, wherein the residual smoke flow control mechanism comprises an electronic belt scale.

3. The residual smoke blending device in the easy wire feed mode according to claim 2, wherein the electronic belt scale comprises: the driving roller is connected with a speed reducer, and the speed reducer adopts frequency conversion control and is used for controlling the flow of the cut tobacco residue.

4. The residual smoke blending device in an easy wire feed mode according to claim 1, wherein the first refining mechanism comprises a dial roller.

5. The residual smoke blending device in the easy wire feed mode according to claim 4, wherein the poking roller comprises a poking roller shaft and poking rods which are uniformly arranged on the poking roller shaft in the circumferential direction.

6. The residual smoke blending device in an easy wire feed mode according to claim 1, wherein the second refining mechanism comprises a refining floss roller.

7. The residual tobacco blending device in the easy wire feed mode according to claim 6, wherein the refining and loosening roller is provided with spiral raking nails.

8. The residual smoke blending device in the easy wire feed mode according to claim 1, further comprising a pneumatic wire feed conduit connected to the second refining mechanism.

9. The residual tobacco blending device in the easy tobacco feeding mode according to claim 1, further comprising a first belt conveyor and a second belt conveyor which are arranged between the first material refining mechanism and the tobacco feeder and are sequentially arranged, and the first belt conveyor and/or the second belt conveyor adopt frequency conversion control to control the flow of the tobacco.

10. The residual smoke blending device in the easy wire feeding mode according to claim 1, wherein the wire feeder comprises a metering pipe and a third belt conveyor which are arranged in sequence.

Technical Field

The invention relates to the technical field of tobacco multi-point production and processing, in particular to a residual tobacco blending device in an easy tobacco feeding mode.

Background

The tobacco shred processing technology and equipment have great influence on the internal quality of cigarettes, the geographic regions, climate domains, process levels and the like of enterprises at different production points are different, the quality consistency of the produced products is not easy to ensure, and the market risk is high. The processing technology for the tobacco shreds delivered in different places has the advantages that enterprises at production points can quickly replace cigarette brands, the quality consistency of the brand cigarette products is easily ensured, and the defects that the flexibility of organizing and producing the production of the production enterprises is limited, and the delivered tobacco shreds are easily influenced by the external environment to generate quality fluctuation.

In the process of carrying out the easy wire feeding mode, the residual cut tobacco generated in the production process needs to be reused, if the residual cut tobacco is downshifted and directly paved on the surface of finished cut tobacco for blending, the blending is uneven, and if the residual cut tobacco is transported to a wire supply factory by a vehicle and blended with three cut tobacco (cut stem, thin sheet and expanded cut tobacco), the mixture is flavored and then stored for alcoholization, the transportation cost is increased.

Therefore, there is a need for a residual smoke blending device in an easy wire feed mode.

Disclosure of Invention

The invention aims to provide a residual tobacco blending device in an easy tobacco feeding mode, which solves the problems in the prior art and can uniformly mix and blend residual tobacco and finished tobacco.

The invention provides a residual smoke blending device in an easy wire feeding mode, which comprises:

incomplete cigarette flow control mechanism, storage storehouse, first refining mechanism, wire feeding machine and the second refining mechanism that set gradually, wherein, incomplete cigarette flow control mechanism sets up the entrance in storage storehouse first refining mechanism sets up the exit in storage storehouse second refining mechanism sets up the exit of wire feeding machine.

The residual smoke blending device in the easy wire feeding mode as described above, wherein preferably the residual smoke flow control mechanism comprises an electronic belt scale.

The residual smoke blending device in the easy wire feeding mode as described above, wherein preferably the electronic belt scale comprises: the driving roller is connected with a speed reducer, and the speed reducer adopts frequency conversion control and is used for controlling the flow of the cut tobacco residue.

The residual smoke blending device in the easy wire feeding mode as described above, wherein preferably the first refining mechanism comprises a dial roller.

The residual cigarette blending device in the easy wire feeding mode is characterized in that the poking roller comprises a poking roller shaft and poking rods which are uniformly arranged on the poking roller shaft in the circumferential direction.

The residual smoke blending device in the easy wire feeding mode as described above, wherein preferably the second refining mechanism comprises a refining and wire loosening roller.

The residual tobacco blending device in the easy wire feeding mode is characterized in that the refining and loosening roller is provided with a spiral rake nail.

The residual smoke blending device in the easy wire feeding mode is preferably further provided with a wind-driven wire feeding pipeline connected with the second refining mechanism.

The residual tobacco blending device in the easy tobacco feeding mode preferably further comprises a first belt conveyor and a second belt conveyor which are arranged between the first material refining mechanism and the tobacco feeder and are sequentially arranged, and the first belt conveyor and/or the second belt conveyor adopt frequency conversion control and are used for controlling the flow of the tobacco shreds.

The residual smoke blending device in the easy wire feeding mode is characterized in that the wire feeding machine comprises a metering pipe and a third belt conveyor which are arranged in sequence.

The invention provides a residual tobacco blending device in an easy wire feeding mode, which not only can realize uniform mixing and blending of residual tobacco and finished tobacco after stabilizing the flow through a residual tobacco flow control mechanism and uniformly stirring through a first material blending mechanism at the outlet of a storage bin and a second material blending mechanism at the outlet of a wire feeding machine, but also can greatly reduce the transportation cost and manpower and material resources required by sorting and loading in a factory, has good effect, and has great popularization value in the residual tobacco blending in the easy wire feeding mode.

Drawings

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:

FIG. 1 is a schematic structural diagram of an embodiment of a residual smoke blending device in an easy wire feeding mode according to the present invention;

fig. 2 is a schematic structural diagram of an embodiment of a wire feeding machine of the residual smoke blending device in the easy wire feeding mode provided by the invention.

Description of reference numerals:

1-residual smoke flow control mechanism 2-storage bin 3-first belt conveyor

4-second belt conveyor 5-moisture detector 6-cleaning mechanism

7-video detection mechanism 8-lifting mechanism 81-first metering tube

82-hoister 9-wire feeder 10-second metering tube

11-a third belt conveyor 12-a second material refining mechanism 13-a wind power wire feeding pipeline

Detailed Description

Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.

As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.

All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.

As shown in fig. 1 and 2, an embodiment of the present invention provides a residual smoke dispensing device in an easy wire feeding mode, which includes: incomplete cigarette flow control mechanism 1, storage bin 2, first refining mechanism (not shown), wire feeding machine 9 and the second refining mechanism 12 that set gradually, wherein, incomplete cigarette flow control mechanism 1 sets up the entrance of storage bin 2 first refining mechanism sets up the exit of storage bin 2 second refining mechanism 12 sets up the exit of wire feeding machine 9.

Wherein, the residual smoke flow control mechanism 1 is arranged above the storage bin 2. The flow of the residual cut tobacco entering the storage bin 2 can be controlled through the residual tobacco flow control mechanism 1, and the blending proportion of the residual cut tobacco is further controlled. Further, the residual smoke flow control mechanism 1 comprises an electronic belt scale. Specifically, the electronic belt scale includes: initiative cylinder, driven cylinder and twine in the initiative cylinder with belt on the driven cylinder, the initiative cylinder links to each other with the speed reducer, the speed reducer adopts frequency conversion control for control the incomplete pipe tobacco flow, can avoid the too big pipe tobacco that leads to of flow to mix inhomogeneous, can avoid the too little pipe tobacco that leads to of flow to lead to putty scheduling problem again.

Furthermore, first refining mechanism adopts frequency conversion control for control the flow of pipe tobacco, can avoid the too big pipe tobacco that leads to of flow to mix inhomogeneous, can avoid the too little pipe tobacco that leads to of flow to lead to putty scheduling problem again. As one example and not by way of limitation, the first refining mechanism includes a kickoff roller. The material poking rod is arranged on the material poking roller shaft in a circumferential direction. The first material homogenizing mechanism can play a role in loosening tobacco shreds and stirring the tobacco shreds, and is beneficial to realizing uniform mixing and blending of residual tobacco shreds and finished tobacco shreds.

Further, the second material homogenizing mechanism 12 adopts frequency conversion control for further controlling the flow of the cut tobacco, so that the problem that the cut tobacco is not uniformly mixed due to too large flow and the problem that the material is blocked due to too small flow can be solved. As an example and not by way of limitation, the second refining mechanism 12 includes a refining floss roll, and the refining floss roll is provided with spiral type brads. Similar to the first material homogenizing mechanism, the second material homogenizing mechanism 12 can play a role in loosening tobacco shreds and stirring the tobacco shreds, and is beneficial to realizing uniform mixing and blending of residual tobacco shreds and finished tobacco shreds.

The residual tobacco blending device further comprises a lifting mechanism 8, the lifting mechanism 8 is used for lifting residual tobacco shreds to an inlet of the storage bin 2, and then the residual tobacco shreds enter the storage bin 2 after passing through the residual tobacco flow control mechanism 1, and specifically, the lifting mechanism 8 comprises a first metering pipe 81 and a lifting machine 82. Can further make the incomplete pipe tobacco flow through incomplete cigarette flow control mechanism 1 stable through first metering tube 81, can avoid the too big pipe tobacco that leads to of flow to mix inhomogeneous, can avoid the too little pipe tobacco that leads to of flow to lead to putty scheduling problem again.

In the operation, the residual tobacco flow control mechanism 1 is used for controlling the flow of residual tobacco to be uniformly blended into finished tobacco shreds in the storage bin 2 in a residual tobacco shred blending process route, and the finished tobacco shreds (mixed tobacco shreds) blended with the residual tobacco shreds are uniformly stirred by the first material homogenizing mechanism and are conveyed to the tobacco feeder 9. The tobacco shreds are evenly stirred by the second material homogenizing mechanism 12 at the outlet of the tobacco shred feeding machine 9 and then are conveyed to the cigarette making machine, so that the blended tobacco shreds are more uniform.

Therefore, compared with the prior art, the residual tobacco blending device in the easy tobacco feeding mode provided by the embodiment can not only enable residual tobacco and finished tobacco to be uniformly mixed and blended after the flow is stabilized by the residual tobacco flow control mechanism and uniformly stirred by the first material blending mechanism at the outlet of the storage bin and the second material blending mechanism at the outlet of the tobacco feeding machine, but also greatly reduce the transportation cost and manpower and material resources required by sorting and loading in the factory, has good effect, and has great popularization value in the residual tobacco blending in the easy tobacco feeding mode.

Further, still be provided with video detection mechanism 7 and clean mechanism 6 at the entrance of warehouse 2, after pouring into warehouse 2 through the finished product pipe tobacco in video detection mechanism 7 detection cigarette case, whether there is remaining finished product pipe tobacco in the cigarette case, specifically can judge whether there is the finished product pipe tobacco to remain in the cigarette case through image recognition technology. When video detection mechanism 7 detects that there is remaining finished product pipe tobacco in the cigarette case, can clean through cleaning mechanism 6, specifically can adopt brush and jetting subassembly to clean.

Further, the residual tobacco blending device further comprises a first belt conveyor 3 and a second belt conveyor 4 which are arranged between the first material refining mechanism and the tobacco feeding machine 9 and are sequentially arranged, and the first belt conveyor 3 and/or the second belt conveyor 4 adopt frequency conversion control to control the flow of the tobacco shreds. Specifically, first belt feeder 3 is the belt feeder of horizontal direction, second belt feeder 4 is the belt feeder of tilt up, second belt feeder 4 is carried with the pipe tobacco of 2 exports in storage bin to first belt feeder 3, pipe tobacco of 3 exports in first belt feeder 9 is carried to second belt feeder 4.

Further, the residual tobacco blending device further comprises a moisture detector connected with the second belt conveyor 4 and used for detecting the moisture content of the tobacco shreds on the second belt conveyor 4.

As shown in fig. 2, the wire feeder 9 includes a second metering pipe 10 and a third belt conveyor 11, which are arranged in sequence. The second belt conveyor 4 adopts frequency conversion control to further control the flow of the cut tobacco.

Further, the residual smoke blending device further comprises a wind-power wire feeding pipeline 13 connected with the second material refining mechanism 12.

Further, the wire feeder 9 of the present invention comprises two sets of second metering pipes 10, a third belt conveyor 11, a second refining mechanism 12 and a wind-powered wire feeding pipe 13. The mixed cut tobacco after the material refining treatment of the first material refining mechanism is transmitted to a feed inlet of a cut tobacco feeder 9 through a first belt conveyor 3 and a second belt conveyor 4, and then enters a cigarette making machine from feed ports at two sides through two groups of symmetrically arranged second metering pipes 10, a third belt conveyor 11, a second material refining mechanism 12 and a wind power cut tobacco feeding pipeline 13.

According to the residual tobacco blending device in the easy wire feeding mode, after the flow is stabilized by the residual tobacco flow control mechanism, the residual tobacco and the finished tobacco are uniformly mixed and blended by the first material blending mechanism at the outlet of the storage bin and the second material blending mechanism at the outlet of the tobacco feeding machine, meanwhile, the transportation cost and the manpower and material resources required by sorting and loading can be greatly reduced by blending in a factory, the effect is good, and the residual tobacco blending device in the easy wire feeding mode has great popularization value.

Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.

Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.