阅读说明：本技术 一种定子真空多头灌胶装置 (Stator vacuum multi-head glue pouring device ) 是由 陈文举 刘沛 汤承飞 陆永辉 周为 朱炎锋 颜博 于 2020-12-28 设计创作，主要内容包括：本发明公开了一种定子真空多头灌胶装置,包机架、安装在机架上的框架和真空箱体,真空箱体内安装有升降机构和输送台,升降机构上设置有传动机构及拨送机构,拨送机构中的定位托板能够带动放置在输送台上的托盘模具定位移动,输送电机驱动输送台中的倍速链带动托盘模具及定子移动,真空箱体前后安装有封门机构且侧面设置有抽真空口与真空泵连接,真空箱体上部安装有多个灌胶阀、泄气阀和压力开关,灌胶阀下部设置有接胶机构,真空箱体下部还安装有升降模组。托盘模具及定子通过输送台进入真空箱体内后,前后封门机构密封抽真空达到预设值,升降模组驱动升降机构带动托盘模具及定子升起开始定量灌胶,多组定子全部灌胶完成后,由输送台输出。(The invention discloses a stator vacuum multi-head glue filling device, which comprises a rack, a frame and a vacuum box body, wherein the frame and the vacuum box body are installed on the rack, a lifting mechanism and a conveying platform are installed in the vacuum box body, a transmission mechanism and a poking mechanism are arranged on the lifting mechanism, a positioning supporting plate in the poking mechanism can drive a tray mould placed on the conveying platform to move in a positioning mode, a conveying motor drives a speed-multiplying chain in the conveying platform to drive the tray mould and a stator to move, a door sealing mechanism is installed in the front of and at the back of the vacuum box body, a vacuumizing port is formed in the side face of the vacuum box body and connected with a vacuum pump, a plurality of glue filling valves, air release valves and pressure switches are installed on the upper portion of the vacuum box. After the tray mold and the stators enter the vacuum box body through the conveying table, the front and rear door sealing mechanisms are sealed and vacuumized to reach preset values, the lifting module drives the lifting mechanism to drive the tray mold and the stators to rise to start quantitative glue pouring, and after all glue pouring of the multiple groups of stators is finished, the multiple groups of stators are output by the conveying table.)

1. The utility model provides a stator vacuum bull encapsulating device, a serial communication port includes frame (1), install frame (2) and vacuum box (10) on frame (1), be provided with blender (11) on frame (2), install elevating system (5) and delivery table (15) in vacuum box (10), be provided with drive mechanism (6) and dial and send mechanism (4) on elevating system (5), dial the location layer board in sending mechanism (4) and can drive tray mould (7) the location removal of placing on delivery table (15), speed doubling chain drive tray mould (7) and stator (8) in delivery table (15) are carried in delivery motor (9) drive, install door mechanism (16) and the side is provided with evacuation mouth (3) and vacuum pump connection around vacuum box (10), vacuum box (10) upper portion is installed a plurality of encapsulating valves (13), The vacuum glue pouring device comprises an air release valve (12), a pressure switch (17), a glue receiving mechanism (14) arranged at the lower part of a glue pouring valve (13), and a lifting module (18) arranged at the lower part of a vacuum box body (10).

2. The vacuum multi-head glue pouring device for the stator according to claim 1, characterized in that: the positioning supporting plate in the poking and conveying mechanism (4) is utilized to drive the tray mold (7) placed on the conveying platform (15) to move in a positioning mode, the servo lifting module (18) is used for driving the lifting mechanism (5) to control the lifting of the tray mold (7), the poking and conveying mechanism (4) and the transmission mechanism (6) are matched to accurately move, and automatic glue pouring and packaging of multiple groups of stator parts are guaranteed.

3. The vacuum multi-head glue pouring device for the stator according to claim 1, characterized in that: a plurality of groups of stators (8) can be placed on a tray mould (7) in the stator vacuum glue filling device, the number of each group of stators (8) is the same as the number of glue filling valves (13) arranged on the upper part of a vacuum box body (10), and the preferred number is 2-6.

Technical Field

The invention relates to the technical field of motor production, in particular to a vacuum multi-head glue pouring device for a stator.

Background

Due to the development requirements of the existing electronic technology, the requirement on product packaging is higher and higher, after the stator is assembled, the product performance is improved by vacuum glue pouring, but the existing production technology and equipment have the phenomena of high labor intensity and low efficiency, the quality cannot be effectively guaranteed, and the qualified rate of the produced finished product is low; with the increase of the current labor cost and the increase of labor demand gaps, the requirements of some motor production enterprises are difficult to meet.

Along with the rapid development of the automobile industry in recent years, the output and the quality of a motor are greatly improved in demand by increasingly wide application of various electric products, the traditional manual or semi-automatic stator glue pouring packaging process cannot meet the requirements of product efficiency and product quality, the requirement of market factors on reducing the input of human cost is met, the automatic glue pouring packaging of the stator is very needed to be realized, the production efficiency is improved, the material loss is reduced, and the potential safety hazard problem that glue contacts a human body is solved.

Disclosure of Invention

The invention aims to overcome the defects of the prior art, provides a stator vacuum glue-pouring device which is reliable in operation, realizes automatic wiring and high in production efficiency in the process of stator glue-pouring packaging production, and is matched with a vacuum defoaming and glue supply system to realize automatic vacuum glue-pouring packaging of a stator, so that the production efficiency and the safety are improved.

The purpose of the invention is realized by the following technical scheme: the utility model provides a stator vacuum bull encapsulating device, which comprises a frame, frame and the vacuum box of installing in the frame, be provided with the blender on the frame, install elevating system and carry the platform in the vacuum box, the last drive mechanism and the mechanism of dialling of being provided with of elevating system, dial the location layer board among the mechanism of sending and can drive the tray mould location of placing on carrying the platform and remove, carry the double-speed chain drive tray mould and the stator removal in the motor drive carries the platform, install around the vacuum box and seal door mechanism and side and be provided with evacuation mouth and vacuum pump connection, a plurality of encapsulating valves are installed on vacuum box upper portion, release valve and pressure switch, the encapsulating valve lower part is provided with connects gluey mechanism, the lift module is still installed to vacuum box lower part. After a tray mold and a stator enter a vacuum box body through a conveying platform, a front door sealing mechanism and a rear door sealing mechanism seal the vacuum box body, a vacuum pump vacuumizes the inside of the vacuum box body to reach a preset value set by a pressure switch, a poking and conveying mechanism positions and conveys the tray mold and the stator to a lower pouring position of a glue pouring valve, a lifting module drives a lifting mechanism to drive the tray mold and the stator to rise to start quantitative glue pouring, the lifting mechanism descends after a group of stators are filled with glue, meanwhile, a glue receiving mechanism rotates to connect a glue plate to the lower part of the glue pouring valve to obtain residual glue which drips, the poking and conveying mechanism repositions and conveys the tray mold to perform next group of stator glue pouring, after all the stators are filled with glue, a pressure relief valve is opened, a door sealing mechanism is opened, the stator is positioned by the tray mold.

Further, the stator vacuum glue filling device utilizes a positioning support plate in the poking and conveying mechanism to drive a tray mold placed on the conveying platform to move in a positioning mode, the servo lifting module is adopted to drive the lifting mechanism to control the lifting of the tray mold, the poking and conveying mechanism and the transmission mechanism are matched to accurately move, and automatic glue filling and packaging of multiple groups of stator parts are guaranteed.

Further, a plurality of groups of stators can be placed on a tray die in the stator vacuum glue filling device, the number of each group of stators is the same as the number of glue filling valves arranged on the upper part of the vacuum box body, and the preferred number is 2-6.

The invention has the advantages that: (1) according to the stator vacuum glue-pouring device, the servo lifting module is adopted to control the lifting of the tray die, and the poking and conveying mechanism and the transmission mechanism are matched to accurately shift, so that automatic glue-pouring and packaging of stator parts are ensured; (2) the stator vacuum glue filling device disclosed by the invention has the advantages that the vacuum quantitative glue filling and packaging operation is carried out on the plurality of divided stators through the positioning of the tray die on the conveying table, the glue filling speed is freely adjusted, the conveying table can be connected with the front-end preheating oven and the rear-end curing oven, the automatic, rapid and stable conveying is completed, the manual operation is not needed, and the production efficiency is improved.

Drawings

The invention is further described with reference to the following figures and examples.

FIG. 1 is a front view of a vacuum multi-head glue-pouring device for a stator according to the present invention.

FIG. 2 is a side view of a vacuum multi-head glue-pouring device for a stator according to the present invention.

FIG. 3 is a view of a vacuum multi-head glue-pouring device for a stator according to the present invention.

Fig. 4 is a three-dimensional view of a vacuum multi-head glue-pouring device for a stator.

Fig. 5 is a three-dimensional partial sectional view of a stator vacuum multi-head glue-pouring device of the invention.

In the figure, 1, a frame; 2. a frame; 3. a vacuum pumping port; 4. a dial-up mechanism; 5. a lifting mechanism; 6. a transmission mechanism; 7. a tray mold; 8. a stator; 9. a conveying motor; 10. a vacuum box body; 11. a mixer; 12. a gas release valve; 13. a glue filling valve; 14. a glue receiving mechanism; 15. a conveying table; 16. a door sealing mechanism; 17. a pressure switch; 18. a lifting module.

Detailed Description

For a better understanding of the objects, aspects and advantages of the present invention, reference is made to the following detailed description of the present embodiments taken in conjunction with the accompanying drawings and examples, in which like reference numerals are used to indicate like parts, and in which the structure and other aspects, features and advantages of the present invention will be better understood. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the scope of the invention.

Referring to fig. 1, fig. 2, fig. 3 and fig. 5, a vacuum multi-head glue-pouring device for a stator according to an embodiment of the present invention includes a frame 1, install frame 2 and vacuum box 10 in frame 1, be provided with blender 11 and shutter on the frame 2, install elevating system 5 and transport platform 15 in the vacuum box 10, be provided with drive mechanism 6 and dial the mechanism 4 on the elevating system 5, dial the location layer board in the mechanism 4 and can drive the tray mould 7 location removal of placing on transport platform 15, carry the double speed chain drive tray mould 7 and the stator 8 removal in the motor 9 drive transport platform 15, install around the vacuum box 10 and seal door mechanism 16 and the side is provided with evacuation mouth 3 and vacuum pump connection, a plurality of encapsulating valves 13 are installed on vacuum box 10 upper portion, release valve 12 and pressure switch 17, encapsulating valve 13 lower part is provided with and connects gluey mechanism 14, vacuum box 10 lower part still installs lifting module 18. After the tray mold 7 and the stator 8 enter the vacuum box 10 through the conveying platform 15, the front and rear door sealing mechanisms 16 seal the vacuum box 10, the vacuum pump vacuumizes the vacuum box 10 to reach a preset value set by the pressure switch 17, the poking mechanism 4 positions and conveys the tray mold 7 and the stator 8 to the lower part filling position of the glue filling valve 13, the lifting module 18 drives the lifting mechanism 5 to drive the tray mold 7 and the stator 8 to lift and start quantitative glue filling, the lifting mechanism 5 descends after a group of stators 8 are filled with glue, meanwhile, the glue receiving mechanism 14 rotates and receives the residual glue below the glue filling valve 13, the poking mechanism 4 positions and conveys the tray mold 7 to fill the next group of stators 8 with glue, the glue filling valve 13 and the corresponding mixer 11 are connected to a glue supply system through a hose, after all glue filling of the stators 8 is completed, the pressure relief valve 12 is opened to relieve pressure, the door sealing mechanism 16 is opened, the stators 8 are positioned by the tray mold 7 and output the vacuum box 10 by the conveying platform 15, and (5) entering a curing furnace for curing.

Referring to fig. 4 and 5, in a stator vacuum multi-head potting device according to an embodiment of the present invention, a positioning support plate in a transfer mechanism 4 is used to drive a tray mold 7 placed on a conveying table 15 to move in a positioning manner, a servo lifting module 18 is used to drive a lifting mechanism 5 to control the lifting of the tray mold 7, and the lifting mechanism 4 and a transmission mechanism 6 are matched to accurately move, so as to ensure automatic potting of a plurality of stator parts. Through carrying tray mould 7 location on the platform 15, carry out vacuum ration encapsulating operation to a plurality of stators 8 that divide into the multiunit, encapsulating speed freely adjusts, can preheat the baker and the rear end solidification baker is connected with the front end through carrying platform 15, accomplishes automatic quick steady transport, need not manual operation, has improved production efficiency.

The content of the specific embodiments is only the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention; various modifications or additions may be made or substituted in a similar manner to the specific embodiments described herein by those skilled in the art without departing from the spirit or exceeding the scope of the invention as defined in the appended claims; all equivalent changes and modifications made according to the scope of the claims of the present invention are covered by the scope of the claims of the present invention.