阅读说明：本技术 一种反光材料加工用高效植珠设备 (Processing of reflecting material is with high-efficient pearl equipment of planting ) 是由 童斌 于 2020-11-16 设计创作，主要内容包括：本发明公开了一种反光材料加工用高效植珠设备,包括底座,所述支撑板的上部固定设置有上盖板,所述底座上部前后两侧分别横向设置有导向板,所述导向槽内侧固定设置有齿条,所述底座上导向板之间滑动设置有移动板,所述移动板的上部设置有升降板,所述移动板内气缸的一侧固定设置有移动电机,所述支撑桶内部分别固定设置有调节电缸一和调节电缸二,所述调节电缸一和调节电缸二的顶端分别固定设置按压辊一和按压辊二,所述盖板底部连接板的一侧固定设置有植珠箱,所述回收箱的上部连通有风机,所述回收箱的一侧连接有回收管,所述支撑架底部分别转动设置有导膜辊。本发明通过按压辊一和按压辊二的按压使反光珠均匀分布在升降板上。(The invention discloses a high-efficiency bead planting device for processing a reflecting material, which comprises a base, wherein an upper cover plate is fixedly arranged at the upper part of a supporting plate, the front side and the rear side of the upper part of the base are respectively and transversely provided with a guide plate, the inner side of the guide groove is fixedly provided with a rack, a moving plate is arranged between the guide plates on the base in a sliding way, a lifting plate is arranged at the upper part of the moving plate, a moving motor is fixedly arranged on one side of the moving plate inner cylinder, a first adjusting electric cylinder and a second adjusting electric cylinder are respectively and fixedly arranged in the supporting barrel, the top ends of the first adjusting electric cylinder and the second adjusting electric cylinder are respectively and fixedly provided with a first pressing roller and a second pressing roller, a bead planting box is fixedly arranged on one side of the connecting plate at the bottom of the cover plate, the upper part of the recovery box is communicated with a fan, one side of recovery box is connected with the recovery tube, the support frame bottom rotates respectively and is provided with the guide film roller. The invention enables the reflective beads to be uniformly distributed on the lifting plate by pressing the first pressing roller and the second pressing roller.)

1. The utility model provides a processing of reflecting material is with high-efficient pearl equipment of planting, includes base (100), its characterized in that: the improved structure of the automobile seat is characterized in that supporting plates (101) are fixedly arranged on two sides of the base (100), an upper cover plate (102) is fixedly arranged on the upper portion of each supporting plate (101), guide plates (103) are transversely arranged on the front side and the rear side of the upper portion of the base (100) respectively, a guide groove (104) is formed in the middle of one guide plate (103), a rack (105) is fixedly arranged on the inner side of one guide groove (104), a moving plate (106) is arranged between the guide plates (103) on the base (100) in a sliding mode, a lifting plate (131) is arranged on the upper portion of the moving plate (106), a plurality of air cylinders (107) are arranged inside the moving plate (106), a moving motor (108) is fixedly arranged on one side of each air cylinder (107) in the moving plate (106), an output shaft of the moving motor (108) penetrates through the moving plate (106) and, the movable gear (109) is meshed with the rack (105), the top end of the cylinder (107) upwards penetrates out of the movable plate (106) and is fixedly connected with the lifting plate (131), the bottom of the upper cover plate (102) is provided with a connecting plate (110), two sides of the bottom of the connecting plate (110) are respectively and fixedly provided with a supporting cylinder (111), the inside of the supporting cylinder (111) is respectively and fixedly provided with a first adjusting electric cylinder (112) and a second adjusting electric cylinder (113), the top ends of the first adjusting electric cylinder (112) and the second adjusting electric cylinder (113) are respectively and fixedly provided with a roller frame, the bottom of the roller frame is respectively provided with a first pressing roller (114) and a second pressing roller (115), one side of the connecting plate (110) at the bottom of the cover plate is fixedly provided with a bead planting box (116), the top of the bead planting box (116) penetrates out of the upper cover plate (102), the upper part of the upper cover plate (102) of the bead planting box, the top of the bead planting is provided with a recovery box (118), the bottom of the recovery box (118) is communicated with a discharge pipe (119), the discharge pipe (119) is provided with a discharge valve (120), the upper part of the recovery box (118) is communicated with a fan (121), one side of the recovery box (118) is connected with a recovery pipe (122), the recovery pipe (122) penetrates through the upper cover plate (102) downwards, the bottom of the bead planting box (116) is communicated with a plurality of discharge pipes (124), the bottom of the bead planting box (116) is fixedly provided with a distance sensor (123), the discharge pipes (124) are respectively connected with a discharge valve (125), one side of the recovery pipe (122) at the bottom of the upper cover plate (102) is fixedly provided with two support frames (126) from left to right in sequence, the bottom of each support frame (126) is rotatably provided with a film guide roller (127), and one support plate (101) is fixedly provided with a controller (, the controller (128) is respectively electrically connected with the first adjusting electric cylinder (112), the second adjusting electric cylinder (113), the fan (121), the moving motor (108), the distance sensor (123) and the air cylinder (107), and the air cylinder (107) is connected with an external air source.

2. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: the number of the cylinders (107) is two, and the cylinders (107) are symmetrically distributed relative to the center line of the lifting plate (131).

3. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: the left end and the right end of the guide plate (103) are respectively and fixedly provided with a proximity switch (129), and the proximity switches (129) are respectively and electrically connected with the controller (128).

4. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: the discharge valve (125) and the discharge valve (120) are both electromagnetic valves, and the discharge valve (125) and the discharge valve (120) are electrically connected with the controller (128).

5. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: arrange the bottom intercommunication of material pipe (124) and have distributing pipe (130), the width of distributing pipe (130) and the width phase-match of lifter plate (131), the bottom of distributing pipe (130) is hollow out construction.

6. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: the number of the discharge pipes (124) is not less than 3, and the discharge pipes (124) are linearly arranged along the bottom of the bead planting box (116).

7. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: and two sides of the lifting plate (131) are respectively and transversely provided with a baffle (132).

8. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: the bottom of base (100) is provided with 4 brace tables, the four corners at base (100) are distributed to the brace table symmetry.

9. The efficient bead planting equipment for processing the light-reflecting material according to claim 1, wherein: the upper cover plate (102) is provided with 2 film guide grooves (133) matched with the film guide rollers (127).

Technical Field

The invention relates to the technical field of reflective material processing, in particular to efficient bead planting equipment for reflective material processing.

Background

The reflecting material is prepared by applying glass beads on base cloth, and has reflecting effect by using the optical principle that light rays return after being refracted and reflected in the glass beads. Traditional pearl equipment of planting, the structure is complicated, uses pneumatics to plant the pearl or the pearl is planted to static mostly, and control process is complicated, plants pearl inefficiency, and the unable evenly distributed of reflection of light glass microballon influences reflection of light effect on base cloth.

Disclosure of Invention

The invention aims to provide high-efficiency bead planting equipment for processing a reflective material, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency bead planting device for processing a reflective material comprises a base, wherein supporting plates are fixedly arranged on two sides of the base, an upper cover plate is fixedly arranged on the upper portion of each supporting plate, guide plates are transversely arranged on the front side and the rear side of the upper portion of the base respectively, a guide groove is formed in the middle of each guide plate, a rack is fixedly arranged on the inner side of each guide groove, a moving plate is arranged on the base in a sliding mode between the guide plates, a lifting plate is arranged on the upper portion of the moving plate, a plurality of air cylinders are arranged inside the moving plate, a moving motor is fixedly arranged on one side of each air cylinder in the moving plate, an output shaft of the moving motor penetrates out of the moving plate and is fixedly provided with a rotating shaft, a moving gear matched with the rack is fixedly arranged on the rotating shaft, the bottom of the upper cover plate is provided with a connecting plate, two sides of the bottom of the connecting plate are respectively fixedly provided with a supporting cylinder, the inside of the supporting cylinder is respectively fixedly provided with a first adjusting electric cylinder and a second adjusting electric cylinder, the top ends of the first adjusting electric cylinder and the second adjusting electric cylinder are respectively fixedly provided with a first pressing roller and a second pressing roller, one side of the connecting plate at the bottom of the cover plate is fixedly provided with a bead planting box, the top of the bead planting box penetrates out of the upper cover plate, the upper part of the upper cover plate of the bead planting box is communicated with a feeding pipe, the top of the bead planting is provided with a recovery box, the bottom of the recovery box is communicated with a discharge pipe, the discharge pipe is provided with a discharge valve, the upper part of the recovery box is communicated with a fan, one side of the recovery box is connected with a recovery pipe, the recovery pipe penetrates out of the upper cover plate downwards, the bottom of the, arrange and be connected with the blow-off valve on the material pipe respectively, one side of upper cover plate bottom recovery tube from left to right is fixed in proper order and is provided with two support frames, the support frame bottom rotates respectively and is provided with the guide film roller, one the fixed controller that is provided with in the backup pad, the controller respectively with adjust electric jar one, adjust electric jar two, fan, moving motor, distance sensor and cylinder electric connection, the cylinder is connected with outside air supply.

Preferably, the number of the cylinders is two, and the cylinders are symmetrically distributed relative to the center line of the lifting plate.

Preferably, the left end and the right end of the guide plate are respectively and fixedly provided with a proximity switch, and the proximity switches are respectively and electrically connected with the controller.

Preferably, the discharge valve and the discharge valve are electromagnetic valves, and are electrically connected with the controller.

Preferably, arrange the bottom intercommunication of material pipe and have the distributing pipe, the width of distributing pipe and the width phase-match of lifter plate, the bottom of distributing pipe is hollow out construction.

Preferably, the number of the discharge pipes is not less than 3, and the discharge pipes are linearly arranged along the bottom of the bead planting box.

Preferably, baffles are transversely arranged on two sides of the lifting plate respectively.

Preferably, the bottom of base is provided with 4 brace tables, the brace table symmetric distribution is in the four corners of base.

Preferably, 2 film guide grooves matched with the film guide roller are formed in the upper cover plate

Compared with the prior art, the invention has the beneficial effects that:

1. when the device is used, one end of the base cloth is pulled out and inserted from the film guide groove close to one side of the fan, the base cloth passes through the bottom of the film guide roller and then is pulled out from the film guide groove at the other side of the base cloth to be connected with an external conveying device, then the controller starts the moving motor, the moving motor drives the moving gear to rotate on the rack after rotating, the moving gear drives the moving plate to move, when the moving plate moves to the lower part of the distance sensor, the distance sensor detects the position information of the moving plate, the information is transmitted to the controller, the controller starts the discharge valve, after the discharge valve is started, the reflective beads in the bead planting box enter the distribution pipe through the discharge pipe and flow out from the bottom of the distribution pipe to the lifting plate, the reflective beads are distributed along the surface of the lifting plate along with the movement of the moving plate, when the lifting plate moves to the lower parts of the first pressing roller and the second pressing, the reflective beads are uniformly distributed on the surface of the lifting plate, when the movable plate moves to a proximity switch on the left side of the guide plate, the distance information of the movable plate cannot be detected by a distance sensor, the controller controls the discharge valve to be closed to stop bead planting, and simultaneously controls the movable motor to rotate reversely to drive the movable plate to move in the opposite direction, and the reflective beads are distributed more uniformly by repeatedly pressing the first pressing roller and the second pressing roller;

2. the light-emitting device is provided with the fan and the recovery box at the same time, residual redundant reflective beads on the lifting plate can be recovered through the recovery pipe, the fan is started through the controller to suck the reflective beads into the recovery box, and the reflective beads in the recovery box enter the bead planting box again through opening the discharge valve, so that the recovery of the reflective beads is realized;

3. the invention is provided with a first adjusting electric cylinder and a second adjusting electric cylinder, the first adjusting electric cylinder and the second adjusting electric cylinder are controlled by the controller, the heights of the first pressing roller and the second pressing roller can be respectively adjusted, and the invention can adapt to reflective beads with different sizes.

Drawings

FIG. 1 is a front sectional view of an efficient bead-planting apparatus for processing a reflective material according to the present invention;

FIG. 2 is a schematic top view of a high-efficiency bead-planting apparatus for processing a reflective material according to the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

FIG. 4 is a cross-sectional view taken along line B-B of FIG. 1 in accordance with the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 1 according to the present invention;

FIG. 6 is an enlarged view of the structure at B in FIG. 3 according to the present invention.

In the figure: 100. a base; 101. a support plate; 102. an upper cover plate; 103. a guide plate; 104. a guide groove; 105. a rack; 106. moving the plate; 107. a cylinder; 108. a moving motor; 109. a moving gear; 110. a connecting plate; 111. a support cylinder; 112. adjusting the first electric cylinder; 113. adjusting an electric cylinder II; 114. pressing the roller I; 115. pressing a roller II; 116. a bead planting box; 117. a feed tube; 118. a recycling bin; 119. a discharge pipe; 120. a discharge valve; 121. a fan; 122. a recovery pipe; 123. a distance sensor; 124. a discharge pipe; 125. a discharge valve; 126. a support frame; 127. a film guide roller; 128. a controller; 129. a proximity switch; 130. a distributing pipe; 131. a lifting plate; 132. a baffle plate; 133. and a film guide groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: an efficient bead planting device for processing a reflective material comprises a base 100, supporting plates 101 are welded on two sides of the base 100, an upper cover plate 102 is welded on the upper portion of each supporting plate 101, guide plates 103 are transversely installed on the front side and the rear side of the upper portion of the base 100 respectively, a guide groove 104 is formed in the middle of each guide plate 103, a rack 105 is welded on the inner side of each guide groove 104, a moving plate 106 is installed between the guide plates 103 on the base 100 in a sliding mode, a lifting plate 131 is installed on the upper portion of the moving plate 106, a plurality of air cylinders 107 are installed inside the moving plate 106, a moving motor 108 is installed on one side of the air cylinder 107 in the moving plate 106 through bolts, an output shaft of the moving motor 108 penetrates through the moving plate 106 and is provided with a rotating shaft through a coupler, a moving gear 109 matched with the rack 105 is installed on the rotating shaft, the bottom of the upper cover plate 102 is provided with a connecting plate 110, two sides of the bottom of the connecting plate 110 are respectively welded with a supporting cylinder 111, the supporting cylinder 111 is internally provided with a first adjusting electric cylinder 112 and a second adjusting electric cylinder 113 through bolts, the top ends of the first adjusting electric cylinder 112 and the second adjusting electric cylinder 113 are respectively welded with a roller frame, the bottom of the roller frame is respectively provided with a first pressing roller 114 and a second pressing roller 115, one side of the connecting plate 110 at the bottom of the cover plate is welded with a bead planting box 116, the top of the bead planting box 116 penetrates through the upper cover plate 102, the upper part of the upper cover plate 102 of the bead planting box 116 is communicated with a feeding pipe 117, the top of the bead planting is provided with a recycling box 118, the bottom of the recycling box 118 is communicated with a discharging pipe 119, the discharging pipe 119 is provided with a discharging valve 120, the upper part of the recycling box 118 is communicated with a fan 121, one side of the recycling box 118 is connected with, the bottom of the bead planting box 116 is provided with a distance sensor 123 through a bolt, the discharge pipes 124 are respectively connected with a discharge valve 125, one side of the recovery pipe 122 at the bottom of the upper cover plate 102 is sequentially welded with two support frames 126 from left to right, the bottoms of the support frames 126 are respectively and rotatably provided with a film guide roller 127, one support plate 101 is provided with a controller 128 through a bolt, the controller 128 is respectively and electrically connected with the first adjusting electric cylinder 112, the second adjusting electric cylinder 113, the fan 121, the moving motor 108, the distance sensor 123 and the air cylinder 107, and the air cylinder 107 is connected with an external air source; the number of the cylinders 107 is two, and the cylinders 107 are symmetrically distributed relative to the center line of the lifting plate 131; proximity switches 129 are respectively installed at the left end and the right end of the guide plate 103 through bolts, and the proximity switches 129 are respectively electrically connected with the controller 128; the discharge valve 125 and the discharge valve 120 are both solenoid valves, and the discharge valve 125 and the discharge valve 120 are electrically connected to the controller 128; the bottom of the material discharge pipe 124 is communicated with a material distribution pipe 130, the width of the material distribution pipe 130 is matched with that of the lifting plate 131, and the bottom of the material distribution pipe 130 is of a hollow structure; the number of the discharge pipes 124 is not less than 3, and the discharge pipes 124 are linearly arranged along the bottom of the bead planting box 116; two sides of the lifting plate 131 are respectively and transversely provided with a baffle 132; 4 supporting tables are arranged at the bottom of the base 100, and the supporting tables are symmetrically distributed at four corners of the base 100; the upper cover plate 102 is provided with 2 film guiding grooves 133 which are matched with the film guiding rollers 127.

The working principle is as follows: when the device is used, one end of the base cloth is pulled out and inserted from the film guide groove 133 at one side close to the fan 121, the base cloth passes through the bottom of the film guide roller 127 and then is pulled out from the film guide groove 133 at the other side to be connected with an external conveying device, then the controller 128 starts the moving motor 108, the moving motor 108 drives the moving gear 109 to rotate on the rack 105 after rotating, the moving gear 109 drives the moving plate 106 to move, when the moving plate 106 moves to the lower part of the distance sensor 123, the distance sensor 123 detects the position information of the lifting plate 131, the information is transmitted to the controller 128, the controller 128 starts the discharging valve 125, after the discharging valve 125 is started, the reflective beads in the bead planting box 116 enter the distributing pipe 130 through the discharging pipe 124 and flow out from the bottom of the distributing pipe 130 to the lifting plate 131, along with the movement of the moving plate 106, the reflective beads are arranged along the surface of the lifting plate 131, when the lifting plate 131 moves to the lower parts of the first pressing, the method comprises the steps that reflective beads on the surface of a lifting plate 131 are pressed through a pressing roller, so that the reflective beads are uniformly distributed on the surface of the lifting plate 131, when a moving plate 106 moves to a proximity switch 129 on the left side of a guide plate 103, a distance sensor 123 cannot detect distance information of the moving plate 106, a controller 128 controls a discharge valve 125 to close and stop bead planting, controls a moving motor 108 to rotate reversely to drive the moving plate 106 to move in the opposite direction, the reflective beads are more uniformly distributed through repeated pressing of a first pressing roller 114 and a second pressing roller 115, when the moving plate 106 moves to the proximity switch 129 on the right side of the guide plate 103, the proximity switch 129 sends a proximity signal, the controller 128 controls the moving motor 108 to stop moving, and simultaneously plays a role in an air cylinder 107, the air cylinder 107 jacks up the lifting plate 131, the reflective bead value on the lifting plate 131 is inserted into base cloth, and primary bead; residual redundant reflective beads on the lifting plate 131 can be recovered through the recovery pipe 122, the fan 121 is started through the controller 128 to suck the reflective beads into the recovery box 118, and the reflective beads in the recovery box 118 enter the bead planting box 116 again by opening the discharge valve 125, so that the recovery of the reflective beads is realized; the heights of the first pressing roller 114 and the second pressing roller 115 can be respectively adjusted by adjusting the first electric cylinder 112 and the second electric cylinder 113, so that the light-reflecting beads with different sizes can be adapted.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.