Efficient heat treatment equipment for tubular aluminum profiles

文档序号:846304 发布日期:2021-03-16 浏览:16次 中文

阅读说明:本技术 一种管状铝型材高效热处理设备 (Efficient heat treatment equipment for tubular aluminum profiles ) 是由 不公告发明人 于 2019-08-01 设计创作,主要内容包括:本发明涉及铝型材热处理技术领域,尤其是一种管状铝型材高效热处理设备,包括底座,底座顶部设有若干转运辊,底座顶侧中部设有安装槽,安装槽内设有导轨和滑动座,滑动座底部设有第一驱动装置,滑动座顶部设有支撑杆,支撑杆上设有伸缩油缸,两个调节杆间设有辅电热丝,相邻的两条辅电热丝间设有主电热丝,主电热丝的两端设有两个折叠杆,折叠杆与其相邻的辅电热丝的一端转动连接,底座两侧设有滑槽,滑槽内设滑块,滑块一侧设有第二驱动装置,两个滑块的顶部间设有弧形支架,弧形支架上设有风管和温度感应器,滑块一侧固定设有控制单元。本发明结构简单,热处理半径可调节,热处理温控精准,具有市场前景,适合推广。(The invention relates to the technical field of aluminum profile heat treatment, in particular to a high-efficiency tubular aluminum profile heat treatment device which comprises a base, wherein a plurality of transfer rollers are arranged at the top of the base, a mounting groove is formed in the middle of the top side of the base, a guide rail and a sliding seat are arranged in the mounting groove, a first driving device is arranged at the bottom of the sliding seat, a supporting rod is arranged at the top of the sliding seat, a telescopic oil cylinder is arranged on the supporting rod, an auxiliary electric heating wire is arranged between two adjusting rods, a main electric heating wire is arranged between two adjacent auxiliary electric heating wires, two folding rods are arranged at two ends of the main electric heating wire, the folding rods are rotatably connected with one end of the adjacent auxiliary electric heating wire, sliding grooves are formed in two sides of the base, sliding blocks are arranged in the sliding grooves, a second driving device is arranged on. The invention has the advantages of simple structure, adjustable heat treatment radius, accurate heat treatment temperature control, market prospect and suitability for popularization.)

1. The utility model provides a high-efficient thermal treatment equipment of tubulose aluminium alloy, includes base (1), its characterized in that, base (1) top is rotated through the pivot and is connected and be equipped with a plurality of transportation rollers (2), and is a plurality of transportation rollers (2) equivalent divide into two sets of symmetry settings, and is two sets of the top of transporting rollers (2) is equipped with semi-closed tubulose aluminium alloy (20), base (1) top side middle part is equipped with mounting groove (3), the tank bottom of mounting groove (3) is fixed and is equipped with two relative and parallel guide rails (19), two top one side of guide rail (19) is equipped with sliding seat (4), sliding seat (4) bottom is equipped with its first drive arrangement along guide rail (19) gliding, fixed bracing piece (5) that are equipped with two relative settings in sliding seat (4) top, equidistant division is fixed on bracing piece (5) is equipped with a plurality of flexible hydro-, an adjusting rod (9) is fixedly arranged at the output end of the telescopic oil cylinder (7), an auxiliary electric heating wire (11) is fixedly arranged between one opposite sides of two adjusting rods (9) on different supporting rods (5), a main electric heating wire (10) is arranged between two adjacent auxiliary electric heating wires (11), two folding rods (8) are rotatably connected and arranged at two ends of the main electric heating wire (10) through rotating shafts, one end, far away from the main electric heating wire (10), of each folding rod (8) is rotatably connected with one end, adjacent to the main electric heating wire (11), of each auxiliary electric heating wire through a rotating shaft, sliding grooves (16) are arranged on two sides, far away from the base (1), sliding blocks (17) matched with the sliding blocks are arranged in the sliding grooves (16), a second driving device for driving the sliding blocks to slide in the sliding grooves (16) is fixedly arranged on one side of each sliding block (17), and arc-shaped supports (13) are fixedly arranged between one sides of the tops of the two sliding blocks, the arc-shaped support (13) is uniformly and fixedly provided with a plurality of air pipes (14) and temperature sensors (15) at equal angles, the input end of each air pipe (14) is independently and externally connected with an air supply unit, one side of the sliding block (17) is fixedly provided with a control unit (12), the control unit (12) is externally connected with a power supply through a lead, and the main electric heating wire (10), the auxiliary electric heating wire (11), the first driving device, the second driving device, the air supply unit, the temperature sensors (15) and the telescopic oil cylinder (7) are electrically connected with the control unit (12) through leads;

the first driving device comprises a first driving wheel (6), a driving motor is arranged in the first driving wheel (6), the first driving wheel (6) is rotatably connected to the bottom of the sliding seat (4) through a rotating shaft, and a groove meshed with the guide rail (19) is formed in the outer side of the circumference of the first driving wheel (6).

2. The efficient heat treatment equipment for tubular aluminum profiles according to claim 1, wherein the control unit (12) is a PLC control cabinet, and the telescopic oil cylinder (7) is an electro-hydraulic telescopic oil cylinder.

3. The efficient heat treatment equipment for tubular aluminum profiles as set forth in claim 1, wherein the air supply unit is a blower, and the output end of the blower is communicated with the air pipe (14) through a pipeline.

4. The efficient heat treatment equipment for tubular aluminum profiles as claimed in claim 1, wherein the air supply unit is a cold and hot air blower, and the output end of the cold and hot air blower is communicated with the air pipe (14) through a pipeline.

Technical Field

The invention relates to the technical field of aluminum profile heat treatment, in particular to high-efficiency heat treatment equipment for tubular aluminum profiles.

Background

The existing aluminum alloy workpiece often needs to be locally subjected to heat treatment such as annealing, most of the existing methods and devices for local heat treatment are designed and manufactured for steel workpieces, and if the heat treatment methods and devices for steel workpieces are directly adopted to carry out heat treatment on the aluminum alloy workpiece, particularly semi-closed tubular aluminum profile heat treatment equipment, the following problems are easy to occur. Firstly, the aluminum alloy has high temperature sensitivity, the control precision requirement of the heat treatment temperature is better than +/-1 ℃, and a local heat treatment device for treating the steel workpiece is difficult to meet the temperature control precision requirement; secondly, the aluminum alloy has low high-temperature resistance, the mechanical property is influenced when the temperature exceeds 120 ℃, the area of local heat treatment is required to be strictly controlled, and the mechanical property of the aluminum alloy workpiece substrate is easily reduced because the heat affected zone of a heat treatment device for treating the steel workpiece is large. Thirdly, the heat treatment equipment for the semi-closed tubular aluminum profiles with different sizes needs to be designed independently, the operation cost is high, and therefore the high-efficiency heat treatment equipment for the tubular aluminum profiles is provided to solve the problems.

Disclosure of Invention

The invention aims to solve the defects that the heat radiation size of the existing semi-closed tubular aluminum profile heat treatment equipment is not adjustable and the temperature control precision is low in the prior art, and provides the tubular aluminum profile high-efficiency heat treatment equipment.

In order to achieve the purpose, the invention adopts the following technical scheme:

the design is a high-efficiency heat treatment device for tubular aluminum profiles, which comprises a base, wherein the top of the base is provided with a plurality of transfer rollers in a rotating and connecting way through a rotating shaft, the transfer rollers are equivalently divided into two groups of symmetrical arrangement, the top of the transfer rollers is provided with a semi-closed tubular aluminum profile, the middle part of the top side of the base is provided with a mounting groove, the bottom of the mounting groove is fixedly provided with two opposite and parallel guide rails, one side of the top of each guide rail is provided with a sliding seat, the bottom of the sliding seat is provided with a first driving device for driving the sliding seat to slide along the guide rails, the top of the sliding seat is fixedly provided with two oppositely arranged support rods, the support rods are equidistantly and fixedly provided with a plurality of telescopic oil cylinders, the output ends of the telescopic oil cylinders are fixedly provided with adjusting rods, two opposite sides of the adjusting rods on the different support, the both ends of main electric heat silk all are rotated through the pivot and are connected and be equipped with two folding rods, the folding rod is kept away from the one end of main electric heat silk is respectively through pivot rather than adjacent assist the one end of electric heat silk to rotate and connect, the both sides that the base was kept away from mutually all are equipped with the spout, be equipped with rather than assorted slider in the spout, slider one side is all fixed to be equipped with it and is in gliding second drive arrangement in spout, two the fixed arc support that is equipped with between top one side of slider, the equal angle of equidistance on the arc support is equallyd divide fixedly to be equipped with a plurality of tuber pipes and temperature-sensing ware, every the input of tuber pipe is external air feed unit alone all, the fixed control unit that is equipped with in slider one side, control unit passes through wire external power supply, main electric heat silk, assist electric heat silk, first drive arrangement, second drive arrangement, The temperature sensor and the telescopic oil cylinder are electrically connected with the control unit through leads.

Preferably, the first driving device comprises a first driving wheel, a driving motor is arranged in the first driving wheel, the first driving wheel is rotatably connected to the bottom of the sliding seat through a rotating shaft, and a groove meshed with the guide rail is formed in the outer side of the circumference of the first driving wheel.

Preferably, the second driving device comprises a second driving wheel, a driving motor is arranged in the second driving wheel, the second driving wheel is rotatably connected to one side of the sliding block through a rotating shaft, and the second driving wheel is abutted to one side of the groove wall of the sliding groove.

Preferably, the control unit is a PLC control cabinet, and the telescopic oil cylinder is an electric hydraulic telescopic oil cylinder.

Preferably, the air supply unit is a blower, and the output end of the blower is communicated with the air pipe through a pipeline.

Preferably, the air supply unit is a cold and hot air blower, and the output end of the cold and hot air blower is communicated with the air pipe through a pipeline.

The invention provides high-efficiency heat treatment equipment for tubular aluminum profiles, which has the beneficial effects that: through having main electric heater, assist the electric heater, first drive wheel, flexible hydro-cylinder, the folding rod, adjust the sliding seat of pole and have the tuber pipe, a temperature-sensing ware, the arc support, the control unit, mutually support between the slider of second drive wheel and the base that has the transportation roller, make semi-closed tubulose aluminium alloy heat treatment equipment at the in-process of transporting semi-closed tubulose aluminium alloy of transportation roller, can be according to the radius size of semi-closed tubulose aluminium alloy, the flexible main electric heater that adjusts that utilizes flexible hydro-cylinder, assist the section heat radiating area that the electric heater formed, the heat transfer efficiency of thermal treatment has been promoted, simultaneously through the tuber pipe, the temperature-sensing ware carries out the control and the adjustment of thermal treatment temperature to the outside temperature of closed tubulose aluminium alloy, the control by temperature ware precision of semi-closed tubulose aluminium alloy has been realized.

Drawings

FIG. 1 is a schematic front structural view of a tubular aluminum profile efficient heat treatment device according to the present invention;

FIG. 2 is a schematic side view of the high-efficiency heat treatment equipment for tubular aluminum profiles according to the present invention;

fig. 3 is a schematic cross-sectional structure diagram of the efficient heat treatment equipment for tubular aluminum profiles provided by the invention.

In the figure: the device comprises a base 1, a transfer roller 2, a mounting groove 3, a sliding seat 4, a support rod 5, a first driving wheel 6, a telescopic oil cylinder 7, a folding rod 8, an adjusting rod 9, a main electric heating wire 10, an auxiliary electric heating wire 11, a control unit 12, an arc-shaped support 13, an air pipe 14, a temperature sensor 15, a sliding groove 16, a sliding block 17, a second driving wheel 18, a guide rail 19 and a semi-closed tubular aluminum profile 20.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

The first embodiment is as follows:

referring to fig. 1-3, a high-efficient thermal treatment equipment of tubulose aluminium alloy, including base 1, base 1 top is rotated through the pivot and is connected and be equipped with a plurality of rollers of transporting 2, a plurality of rollers of transporting 2 equivalent divide into two sets of symmetry settings, the top of two sets of rollers of transporting 2 is equipped with semi-closed tubulose aluminium alloy 20, base 1 top side middle part is equipped with mounting groove 3, the tank bottom of mounting groove 3 is fixed and is equipped with two relative and parallel guide rails 19, top one side of two guide rails 19 is equipped with sliding seat 4, sliding seat 4 bottom is equipped with the first drive arrangement who drives it along guide rail 19 gliding, first drive arrangement includes first drive wheel 6, drive motor is built-in to first drive wheel 6, first drive wheel 6 rotates through the pivot and connects in sliding seat 4 bottom, the circumference outside of first drive wheel 6 is.

Two opposite supporting rods 5 are fixedly arranged at the top of the sliding seat 4, seven telescopic oil cylinders 7 are fixedly arranged on the supporting rods 5 at equal intervals, adjusting rods are fixedly arranged at the output ends of the telescopic oil cylinders 7, auxiliary electric heating wires 11 are fixedly arranged between one sides of the two adjusting rods 9 on different supporting rods 5, a main electric heating wire 10 is arranged between two adjacent auxiliary electric heating wires 11, two ends of the main electric heating wire 10 are rotatably connected and provided with two folding rods 8 through rotating shafts, one ends of the folding rods 8, far away from the main electric heating wire 10, are respectively rotatably connected with one ends of the adjacent auxiliary electric heating wires 11 through rotating shafts, sliding grooves 16 are respectively arranged at two sides of the base 1, sliding blocks 17 matched with the sliding grooves 16 are arranged in the sliding grooves 16, a second driving device for driving the sliding blocks to slide in the sliding grooves 16 is fixedly arranged at one side of each sliding block 17, each second driving device comprises a second driving wheel 18, and, second drive wheel 18 rotates through the pivot and connects in slider 17 one side, and second drive wheel 18 is inconsistent with cell wall one side of spout 16, and fixed arc support 13 that is equipped with between top one side of two sliders 17, the equidistance is equallyd divide fixedly on the arc support 13 to be equipped with a plurality of tuber pipes 14 and temperature-sensing ware 15, and the input of every tuber pipe 14 is external air feed unit alone all, and the air feed unit is the air-blower, and the output of air-blower passes through the pipeline and communicates the setting with tuber pipe 14.

A control unit 12 is fixedly arranged on one side of the sliding block 17, the control unit 12 is externally connected with a power supply through a lead, the control unit 12 is a PLC control cabinet, the telescopic oil cylinder 7 is an electric hydraulic telescopic oil cylinder, and the main electric heating wire 10, the auxiliary electric heating wire 11, the first driving device, the second driving device, the air supply unit, the temperature sensor 15 and the telescopic oil cylinder 7 are all electrically connected with the control unit 12 through leads.

Example two:

referring to fig. 1-3, a high-efficient thermal treatment equipment of tubulose aluminium alloy, including base 1, base 1 top is rotated through the pivot and is connected and be equipped with a plurality of rollers of transporting 2, a plurality of rollers of transporting 2 equivalent divide into two sets of symmetry settings, the top of two sets of rollers of transporting 2 is equipped with semi-closed tubulose aluminium alloy 20, base 1 top side middle part is equipped with mounting groove 3, the tank bottom of mounting groove 3 is fixed and is equipped with two relative and parallel guide rails 19, top one side of two guide rails 19 is equipped with sliding seat 4, sliding seat 4 bottom is equipped with the first drive arrangement who drives it along guide rail 19 gliding, first drive arrangement includes first drive wheel 6, drive motor is built-in to first drive wheel 6, first drive wheel 6 rotates through the pivot and connects in sliding seat 4 bottom, the circumference outside of first drive wheel 6 is.

Two opposite supporting rods 5 are fixedly arranged at the top of the sliding seat 4, seven telescopic oil cylinders 7 are fixedly arranged on the supporting rods 5 at equal intervals, adjusting rods are fixedly arranged at the output ends of the telescopic oil cylinders 7, auxiliary electric heating wires 11 are fixedly arranged between one sides of the two adjusting rods 9 on different supporting rods 5, a main electric heating wire 10 is arranged between two adjacent auxiliary electric heating wires 11, two ends of the main electric heating wire 10 are rotatably connected and provided with two folding rods 8 through rotating shafts, one ends of the folding rods 8, far away from the main electric heating wire 10, are respectively rotatably connected with one ends of the adjacent auxiliary electric heating wires 11 through rotating shafts, sliding grooves 16 are respectively arranged at two sides of the base 1, sliding blocks 17 matched with the sliding grooves 16 are arranged in the sliding grooves 16, a second driving device for driving the sliding blocks to slide in the sliding grooves 16 is fixedly arranged at one side of each sliding block 17, each second driving device comprises a second driving wheel 18, and, the second driving wheel 18 is rotatably connected to one side of the sliding block 17 through a rotating shaft, and the second driving wheel 18 is abutted against one side of the groove wall of the sliding groove 16.

Fixed arc support 13 that is equipped with between top one side of two sliders 17, equal divide equally to fix being equipped with a plurality of tuber pipes 14 and temperature-sensing ware 15 on arc support 13 the equidistance, every tuber pipe 14's input is external air feed unit alone all, the air feed unit is cold and hot fan, the output of cold and hot fan passes through pipeline and 14 intercommunication settings of tuber pipe, the fixed control unit 12 that is equipped with in slider 17 one side, control unit 12 is the PLC switch board, telescopic cylinder 7 is electronic hydraulic telescopic cylinder, control unit 12 passes through wire external power supply, main electric heat silk 10, assist electric heat silk 11, a drive arrangement, a second drive arrangement, the air feed unit, temperature-sensing ware 15 and telescopic cylinder 7 are all through wire and control unit 12 electric connection.

In the using process of the invention, through the mutual matching of the sliding seat 4 with the main electric heating wire 10, the auxiliary electric heating wire 11, the first driving wheel 6, the telescopic oil cylinder 7, the folding rod 8 and the adjusting rod 9, the sliding block 17 with the air pipe 14, the temperature sensor 15, the arc-shaped bracket 13, the control unit 12 and the second driving wheel 18 and the base 1 with the transfer roller 2, the cross-section heat radiation area formed by the main electric heating wire 10 and the auxiliary electric heating wire 11 can be adjusted by the telescopic of the telescopic oil cylinder 7 according to the radius of the semi-closed tubular aluminum profile 20 when the semi-closed tubular aluminum profile heat treatment equipment transfers the semi-closed tubular aluminum profile 20 by the transfer roller 2, the heat transfer efficiency of the heat treatment is improved, and the temperature of the outer side of the closed tubular aluminum profile 20 is monitored and adjusted by the air pipe 14 and the temperature sensor 15, so as to realize the temperature control precision of the semi-closed tubular aluminum profile, the product quality is improved.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

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