Rail-mounted intelligent inspection robot for strip mine

文档序号:868488 发布日期:2021-03-19 浏览:19次 中文

阅读说明:本技术 一种露天矿轨道式智能巡检机器人 (Rail-mounted intelligent inspection robot for strip mine ) 是由 王奎 于 2019-09-17 设计创作,主要内容包括:本发明涉及一种机器人,具体为一种露天矿轨道式智能巡检机器人,包括机体,驱动系统,电池组件,拾音成像显示组件,信号传输组件,机体以钣金折弯底板(1)为基准,在钣金折弯底板(1)上部安装吊装固定板组一(210)和吊装固定板组二(220);所述吊装固定板组一(210)和吊装固定板组二(220)均由两个吊装固定板构成,每个吊装固定板组的吊装固定板通过连接管(3)连接,所述吊装固定板组一(210)和吊装固定板组二(220)上均设有法兰轴(4),还包括驱动轮(5)和从动轮(6),所述驱动轮(5)通过法兰轴(4)安装在吊装固定板组一(210)上,所述从动轮(6)通过法兰轴(4)安装在吊装固定板组二(220)上。(The invention relates to a robot, in particular to a track type intelligent patrol robot for an open pit mine, which comprises a machine body, a driving system, a battery assembly, a pickup imaging display assembly and a signal transmission assembly, wherein the machine body is based on a metal plate bending bottom plate (1), and a first hoisting fixed plate group (210) and a second hoisting fixed plate group (220) are arranged on the upper part of the metal plate bending bottom plate (1); the hoisting fixed plate group I (210) and the hoisting fixed plate group II (220) are formed by two hoisting fixed plates, the hoisting fixed plate of each hoisting fixed plate group is connected through a connecting pipe (3), the hoisting fixed plate group I (210) and the hoisting fixed plate group II (220) are respectively provided with a flange shaft (4), the hoisting fixed plate further comprises a driving wheel (5) and a driven wheel (6), the driving wheel (5) is installed on the hoisting fixed plate group I (210) through the flange shaft (4), and the driven wheel (6) is installed on the hoisting fixed plate group II (220) through the flange shaft (4).)

1. A rail-mounted intelligent patrol robot for a strip mine comprises a machine body, a driving system, a battery assembly, a pickup imaging display assembly and a signal transmission assembly, wherein the machine body is based on a metal plate bending bottom plate (1), and a first hoisting fixed plate group (210) and a second hoisting fixed plate group (220) are arranged on the upper part of the metal plate bending bottom plate (1); the hoisting fixed plate group I (210) and the hoisting fixed plate group II (220) are respectively composed of two hoisting fixed plates, the hoisting fixed plates of each hoisting fixed plate group are connected through connecting pipes (3), the hoisting fixed plate group I (210) and the hoisting fixed plate group II (220) are respectively provided with a flange shaft (4), the hoisting fixed plate further comprises a driving wheel (5) and a driven wheel (6), the driving wheel (5) is installed on the hoisting fixed plate group I (210) through the flange shaft (4), the driven wheel (6) is installed on the hoisting fixed plate group II (220) through the flange shaft (4), the connecting pipe (3) on the hoisting fixed plate group I (210) is further provided with a guide post (7), a pre-pressing spring (8) is sleeved on the guide post (7), the hoisting fixed plate further comprises a trailing axle (9) and a tensioning trailing axle (10), the trailing axle (9) is in sliding fit with the guide post (7), the tensioning tug (10) is arranged on a tug shaft (9), one end of a tug shaft prepressing spring (8) is abutted against the connecting pipe (3), the other end of the tug shaft (9) is abutted against the driving system, the driving system comprises a controller (11), a motor (12), a rotating synchronous pulley (13), a tensioning wheel (14), a driving synchronous pulley (15) and a synchronous belt (16), the controller (11), the motor (12) and the driving synchronous pulley (13) are all arranged on the lower portion of the sheet metal bending bottom plate (1), the controller (11) is electrically connected with the motor (12), the motor (12) is linked with the driving synchronous pulley (13), the driving synchronous pulley (13) is linked with the driving synchronous pulley through the synchronous belt (16), the driving synchronous pulley (13) is linked with the driving wheel (5), the battery component comprises a battery (17), a battery box (18) and a side plate (19), the utility model discloses a panel beating bending machine, including bottom plate (1), curb plate (19), battery box (18), spherical camera (20), infrared imager (21) and adapter (22), panel beating bending bottom plate (1), spherical camera (20), infrared imager (21) and adapter (22), signal transmission subassembly includes interchanger (24), ethernet card (25), RFID read write line (26) and bridge (27), interchanger (24), ethernet card (25), RFID read write line (26) and bridge (27) are all established on bending bottom plate (1), the exchanger (24), the Ethernet card (25), the RFID reader-writer (26), the network bridge (27), the spherical camera (20), the infrared imager (21), the sound pick-up (22), the controller (11) and the motor (12) are all electrically connected with the battery (17).

2. The track-type intelligent inspection robot for strip mines according to claim 1, which comprises a machine body and is characterized in that: the lifting device is characterized by further comprising a tensioning wheel (14), wherein the tensioning wheel (14) is arranged on the first lifting fixing plate group (210), and the tensioning wheel (14) abuts against the synchronous belt (16).

3. The track-type intelligent inspection robot for strip mines according to claim 1, which comprises a machine body and is characterized in that: still include the automatic subassembly that charges, the automatic subassembly that charges includes sliding contact piece (28), sliding contact piece (28) are established on aircraft bonnet (23) and are connected with battery (17) electricity.

4. The track-type intelligent inspection robot for strip mines according to claim 1, which comprises a machine body and is characterized in that: the lifting device is characterized by further comprising a limiting plate (29), a limiting wheel shaft (30) and a limiting wheel (31), wherein the limiting plate (29) is installed on the edge of the first hoisting fixing plate group (210), and the limiting wheel (31) is installed on the limiting plate (29) through the limiting wheel shaft (30).

5. The track-type intelligent inspection robot for strip mines according to claim 4, comprising a body, and is characterized in that: the rolling direction of the limiting wheel (31) is vertical to the rolling direction of the driving wheel (5).

Technical Field

The invention relates to a robot, in particular to a track type intelligent inspection robot for an open pit mine.

Background

At present, the operating environment temperature of a belt conveyor and a gas pipeline of an open-pit mine is generally between-45 ℃ and 40 ℃, the environment is severe due to large temperature difference, and the efficiency is low, the real-time performance is poor and the labor intensity of workers is high by adopting a manual inspection mode.

The rail-mounted intelligent inspection robot for the strip mine is mainly applied to industries such as coal mines, chemical industry and the like, belongs to a branch of dangerous operation robots, has the characteristics of dangerous operation robots, is suitable for large and medium-sized industrial and mining enterprises, has severe field working environment, replaces workers to monitor the running state of a belt conveyor and a gas pipeline in real time, can normally work at the temperature range of minus 45-40 ℃, has the characteristics of improving the working efficiency, reducing the labor intensity, improving the operating environment, reducing the operating risk and improving the working space utilization rate, and does not have the structural design of the robots capable of meeting the dangerous operation of the industries such as the coal mines, the chemical industry and the like at present.

Disclosure of Invention

The invention aims to solve the technical defects and provides a rail-mounted intelligent inspection robot for strip mines, which can be applied to industries such as coal mines, chemical industry and the like and belongs to dangerous operation.

In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a rail-mounted intelligent inspection robot for a strip mine comprises a robot body, a driving system, a battery assembly, a pickup imaging display assembly and a signal transmission assembly, wherein the robot body takes a metal plate bending bottom plate as a reference, and a first hoisting fixing plate set and a second hoisting fixing plate set are mounted at the upper part of the metal plate bending bottom plate; the lifting fixing plate group I and the lifting fixing plate group II are respectively composed of two lifting fixing plates, the lifting fixing plates of each lifting fixing plate group are connected through connecting pipes, flange shafts are arranged on the lifting fixing plate group I and the lifting fixing plate group II, the driving wheel further comprises a driving wheel and a driven wheel, the driving wheel is mounted on the lifting fixing plate group I through the flange shafts, the driven wheel is mounted on the lifting fixing plate group II through the flange shafts, guide columns are further arranged on the connecting pipes on the lifting fixing plate group I, prepressing springs are sleeved on the guide columns, the dragging wheel shaft further comprises a dragging wheel and a tensioning dragging wheel, the dragging wheel shaft is in sliding fit with the guide columns, the tensioning dragging wheel is mounted on the dragging wheel shaft, one ends of the prepressing springs of the dragging wheel shafts abut against the connecting pipes, and the other ends of the dragging wheel shaft abut against, and the, Drive synchronous pulley and hold-in range, controller, motor, drive synchronous pulley are all installed in the lower part of the panel beating bottom plate of buckling, the controller is connected with the motor electricity, motor and drive synchronous pulley linkage, and drive synchronous pulley passes through hold-in range and drive synchronous pulley linkage, drive synchronous pulley and drive wheel linkage, battery pack includes battery, battery box and curb plate, the curb plate is established in the panel beating bottom plate of buckling and is located the panel beating bottom plate both sides of buckling, the battery box is installed on the curb plate, the battery is established in the battery box, pickup imaging display module includes spherical camera, infrared imager and adapter, the panel beating bottom plate of buckling is equipped with the aircraft bonnet, spherical camera, infrared imager and adapter are all installed in the panel beating bottom plate of buckling and are located the aircraft bonnet, signal transmission subassembly includes interchanger, switch, The exchanger, the Ethernet card, the RFID reader-writer, the bridge, the spherical camera, the infrared imager, the sound pick-up, the controller and the motor are all electrically connected with the battery.

Preferably, the lifting device further comprises a tensioning wheel, the tensioning wheel is arranged on the first lifting fixing plate group, and the tensioning wheel abuts against the synchronous belt.

Preferably, the automatic charging device further comprises an automatic charging assembly, wherein the automatic charging assembly comprises a sliding contact block, and the sliding contact block is arranged on the machine cover and is electrically connected with the battery.

Preferably, the lifting device further comprises a limiting plate, a limiting wheel shaft and a limiting wheel, wherein the limiting plate is arranged at the edge of the first lifting fixing plate, and the limiting wheel is arranged on the limiting plate through the limiting wheel shaft.

Preferably, the rolling direction of the limiting wheel is perpendicular to the rolling direction of the driving wheel.

The invention achieves the following beneficial effects: the invention discloses a rail-mounted intelligent inspection robot for strip mines, which is characterized in that a main body takes a metal plate bending bottom plate as a reference, and a hoisting fixing plate is arranged at the upper part of the main body; installing a flange shaft, a driving wheel and a driven wheel on the hoisting fixing plate; a limiting plate is arranged on the side edge of the hoisting fixing plate; a limiting wheel shaft and a limiting wheel are arranged on the limiting plate; the two hoisting fixed plates are connected through a connecting pipe to form an integral hoisting on the guide rail; the connecting pipe is provided with a guide column, and the guide column is provided with a pre-pressing spring, a towing wheel shaft and a tensioning towing wheel to increase the dynamic friction force; the left side plate and the right side plate are fixed on the metal plate bending bottom plate; the slide rail is arranged on the inner sides of the left side plate and the right side plate; the bending plates on the two sides of the battery box are fixed with the inner edges of the sliding rails; the battery component is arranged in the battery box; the connector fixing seat is arranged on the bending bottom plate; the two connectors can be flexibly butted to facilitate the replacement and maintenance of the battery; the automatic charging device comprises a sliding contact block and an elastic contact head, wherein the sliding contact block is arranged on the side surface of the hood; the side surface of the charging pile shell with the elastic contact head realizes automatic elastic contact through sliding.

Drawings

Fig. 1 is a schematic structural diagram of a track type intelligent inspection robot for an open pit mine.

Fig. 2 is a schematic structural diagram of a driving system of the track type intelligent inspection robot for the strip mine.

Fig. 3 is a schematic structural diagram of a battery assembly of the track type intelligent inspection robot for the strip mine.

Fig. 4 is a schematic structural diagram of a pickup imaging display assembly of the track type intelligent inspection robot for the strip mine.

Fig. 5 is a schematic structural diagram of a signal transmission system of the track type intelligent inspection robot for the strip mine.

Description of the drawings: 1. the metal plate bending bottom plate comprises a metal plate bending bottom plate 210, a first hoisting fixing plate group 220, a second hoisting fixing plate group 3, a connecting pipe 4, a flange shaft 5, a driving wheel 6, a driven wheel 7, a guide post 8, a pre-pressing spring 9, a tug shaft 10, a tensioning tug 11, a controller 12, a motor 13, a rotating synchronous pulley 14, a tensioning wheel 15, a driving synchronous pulley 16, a synchronous belt 17, a battery 18, a battery box 19, a side plate 20, a spherical camera 21, an infrared imager 22, a sound pick-up 23, a hood 24, a switch 25, an Ethernet card 26, an RFID reader-writer 27, a bridge 29, a limiting plate 30, a limiting wheel shaft 31 and a limiting wheel.

Detailed Description

The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

As shown in the figure: a rail-mounted intelligent inspection robot for a strip mine comprises a robot body, a driving system, a battery assembly, a pickup imaging display assembly and a signal transmission assembly, wherein the robot body takes a metal plate bending bottom plate 1 as a reference, and a first hoisting fixing plate set 210 and a second hoisting fixing plate set 220 are installed on the upper part of the metal plate bending bottom plate 1; the hoisting fixed plate group I210 and the hoisting fixed plate group II 220 are respectively composed of two hoisting fixed plates, the hoisting fixed plate of each hoisting fixed plate group is connected through a connecting pipe 3, the hoisting fixed plate group I210 and the hoisting fixed plate group II 220 are respectively provided with a flange shaft 4, the hoisting fixed plate further comprises a driving wheel 5 and a driven wheel 6, the driving wheel 5 is installed on the hoisting fixed plate group I210 through the flange shaft 4, the driven wheel 6 is installed on the hoisting fixed plate group II 220 through the flange shaft 4, the connecting pipe 3 on the hoisting fixed plate group I210 is also provided with a guide post 7, the guide post 7 is sleeved with a pre-pressing spring 8, the hoisting fixed plate further comprises a dragging wheel shaft 9 and a tensioning dragging wheel 10, the dragging wheel shaft 9 is in sliding fit with the guide post 7, the tensioning dragging wheel 10 is installed on the dragging wheel shaft 9, one end of the dragging wheel shaft pre-pressing spring 8 is abutted against the connecting pipe 3, and the other end is, the driving system comprises a controller 11, a motor 12, a rotating synchronous pulley 13, a tension pulley 14, a driving synchronous pulley 15 and a synchronous belt 16, wherein the controller 11, the motor 12 and the driving synchronous pulley 13 are all installed at the lower part of the sheet metal bending bottom plate 1, the controller 11 is electrically connected with the motor 12, the motor 12 is linked with the driving synchronous pulley 13, the driving synchronous pulley 13 is linked with the driving synchronous pulley through the synchronous belt 16, the driving synchronous pulley 15 is linked with the driving wheel 5, the battery assembly comprises a battery 17, a battery box 18 and side plates 19, the side plates 19 are arranged at the bottom of the sheet metal bending bottom plate 1 and are positioned at two sides of the sheet metal bending bottom plate 1, the battery box 18 is installed on the side plates 19, the battery 17 is arranged in the battery box 18, the pickup imaging display assembly comprises a spherical camera 20, an infrared imager 21 and a pickup 22, a hood 23 is arranged at the bottom of the, the spherical camera 20, the infrared imager 21 and the sound pick-up 22 are all installed at the bottom of the metal plate bending bottom plate 1 and are located in the hood 23, the signal transmission component comprises an exchanger 24, an Ethernet card 25, an RFID reader-writer 26 and a bridge 27, the exchanger 24, the Ethernet card 25, the RFID reader-writer 26 and the bridge 27 are all arranged on the metal plate bending bottom plate 1, and the exchanger 24, the Ethernet card 25, the RFID reader-writer 26, the bridge 27, the spherical camera 20, the infrared imager 21 and the sound pick-up 22, the controller 11 and the motor 12 are all electrically connected with the battery 17; the device further comprises a tension pulley 14, wherein the tension pulley 14 is arranged on the first hoisting fixing plate group 210, and the tension pulley 14 abuts against a synchronous belt 16; the automatic charging device further comprises an automatic charging assembly, wherein the automatic charging assembly comprises a sliding contact block 28, and the sliding contact block 28 is arranged on the hood 23 and is electrically connected with the battery 17; the device also comprises a limiting plate 29, a limiting wheel shaft 30 and a limiting wheel 31, wherein the limiting plate 29 is arranged at the edge of the first hoisting fixing plate group 210, and the limiting wheel 31 is arranged on the limiting plate 29 through the limiting wheel shaft 30; the rolling direction of the limiting wheel 31 is vertical to the rolling direction of the driving wheel 5.

The main body takes a metal plate bending bottom plate as a reference, and a hoisting fixing plate is arranged at the upper part of the main body; installing a flange shaft, a driving wheel and a driven wheel on the hoisting fixing plate; a limiting plate is arranged on the side edge of the hoisting fixing plate; a limiting wheel shaft and a limiting wheel are arranged on the limiting plate; the two hoisting fixed plates are connected through a connecting pipe to form an integral hoisting on the guide rail.

The connecting pipe is provided with a guide column, and the guide column is provided with a pre-pressing spring, a towing wheel shaft and a tensioning towing wheel to increase the dynamic friction force.

The left side plate and the right side plate are fixed on the metal plate bending bottom plate; the slide rail is arranged on the inner sides of the left side plate and the right side plate; the bending plates on the two sides of the battery box are fixed with the inner edges of the sliding rails; the battery component is arranged in the battery box; the connector fixing seat is arranged on the bending bottom plate; the connector is installed on the connector fixing seat, and the two connectors can be flexibly butted to facilitate the replacement and maintenance of the battery.

The automatic charging device comprises a sliding contact block and an elastic contact head, wherein the sliding contact block is arranged on the side surface of the hood; the side surface of the charging pile shell with the elastic contact head realizes automatic elastic contact through sliding.

The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

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