阅读说明：本技术 烫片机及其烫片机的作业方法 (Sheet ironing machine and operation method thereof ) 是由 楼明辉 于 2020-10-15 设计创作，主要内容包括：本发明提供了一种烫片机及其烫片机的作业方法,属于机械技术领域。它解决了现有技术存在着稳定性差的问题。本烫片机包括机架,所述机架上固连有呈平板状的工作台,还包括存储部、牵引机构、加热固定座和裁切冲压机构,上述存储部和牵引机构均位于工作台上部且两者分别连接在机架两端处,上述加热固定座固连在机架上且位于工作台下部。本烫片机的作业方法包括以下步骤：A、复位；B、最低位置设置；C、烫片作业。本烫片机稳定性高,本其烫片机的作业方法适用性高。(The invention provides a piece ironing machine and an operation method of the piece ironing machine, and belongs to the technical field of machinery. It has solved prior art and has had the poor problem of stability. This scalds piece machine includes the frame, it is flat-plate-shaped workstation to link firmly in the frame, still includes storage portion, drive mechanism, heating fixing base and cuts punching press mechanism, and above-mentioned storage portion and drive mechanism all are located workstation upper portion and both connect respectively at frame both ends department, and above-mentioned heating fixing base links firmly in the frame and is located the workstation lower part. The operation method of the wafer ironing machine comprises the following steps: A. resetting; B. setting the lowest position; C. and (5) sheet ironing operation. The sheet ironing machine is high in stability, and the operation method of the sheet ironing machine is high in applicability.)

1. The utility model provides an ironing machine, which comprises a frame, it is flat-plate-shaped workstation to link firmly in the frame, a serial communication port, still include storage portion, servo drive mechanism, add the hot fixing base and cut punching press mechanism, above-mentioned storage portion and servo drive mechanism all are located workstation upper portion and both connect respectively at frame both ends, above-mentioned heating fixing base links firmly in the frame and is located the workstation lower part, the above-mentioned workstation upper portion department that cuts punching press mechanism and is located between storage portion and the servo drive mechanism, the above-mentioned punching press mechanism that cuts is just right with adding the hot fixing base, the ironing machine piece raw materials of above-mentioned storage portion department is passed and is connected on servo drive mechanism by cutting punching press mechanism department.

2. An iron as claimed in claim 1, wherein said cutting and punching mechanism includes a frame, a driving member, an upper pressing sleeve and a shank, said frame is fixedly connected to said frame, said driving member is fixedly connected to said frame and to an upper end of said shank, said upper pressing sleeve is sleeved on said shank, and a lower end of said shank is located in said upper pressing sleeve in an initial state.

3. An ironing machine according to claim 2, characterized in that said upper pressing sleeve has a through hole passing through both sides near its lower end, the lower end of the needle bar being located at the upper part of the through hole in the initial state.

4. The piece ironing machine according to claim 3, wherein the support comprises a first plate body, a second plate body and a third plate body which are in a plate shape, the first plate body and the third plate body are arranged in parallel, two ends of the second plate body are respectively and vertically fixedly connected to the upper ends of the first plate body and the third plate body, the lower end of the first plate body is fixedly connected with the frame, and the servo traction mechanism is fixedly connected to the lower end of the third plate body.

5. The ironer of claim 4, wherein the drive member is attached to the second plate, and the third plate has an upper limit plate and a lower limit plate attached to a side thereof, and wherein the upper limit plate abuts against the upper limit plate when the upper press sleeve moves upward and the lower limit plate when the upper press sleeve moves downward.

6. The machine of claim 5, wherein the side of the needle shaft has a convex shoulder, and the upper end of the upper pressing sleeve has an inwardly convex ledge that tends to abut against the shoulder.

7. An ironing machine according to claim 6, characterized in that a first projecting limiting edge is provided at the outer side of the upper end of the upper pressing sleeve, a second projecting limiting edge is provided at the outer side of the middle part of the upper pressing sleeve, the first limiting edge can contact with the upper limiting plate, and the second limiting edge can contact with the lower limiting plate.

8. The piece ironing machine as claimed in claim 7, wherein the heating fixing base comprises an ultrasonic heating block and a fixing rod, the ultrasonic heating block is fixedly connected to the frame, the lower end of the fixing rod is fixedly connected to the ultrasonic heating block, and the upper end of the fixing rod extends out of the upper part of the workbench and is positioned right below the needle rod.

9. The piece ironing machine as claimed in claim 8, wherein the servo traction mechanism comprises a motor, a driving wheel, a first driven wheel and a second driven wheel, the three sides of the plate body are fixedly connected with a connecting plate, the motor is fixedly connected with the connecting plate, the driving wheel is fixedly connected with a rotating shaft of the motor, the first driven wheel and the second driven wheel are both axially fixedly connected with the connecting plate, and the driving wheel is located between the first driven wheel and the second driven wheel.

10. An operation method of a piece ironing machine comprises the following steps:

A. resetting: after the servo motor is started, the servo motor with the upper pressing sleeve moves downwards at any position, the lowest position is judged through feedback of the servo motor, and then the servo motor quickly returns to the standby position;

B. setting the lowest position: after the machine finds the lowest position, a numerical value is preset on the electric control, and the machine can achieve the optimal working state by accurately controlling the stroke of the driving piece through the servo motor;

C. sheet ironing operation: the driving piece controls the upper pressing sleeve to move downwards according to the set moving program, the upper pressing sleeve and the needle rod move synchronously, when the upper pressing sleeve is in contact with the lower limiting plate, the upper pressing sleeve is limited, the needle rod continues to move downwards at the moment, and the ironing sheet raw material penetrates through the through hole, so that the downwards moving needle rod can cut the ironing sheet raw material, the needle rod pushes the cut ironing sheet raw material to the heating fixing seat, and the cut ironing sheet raw material is stably adhered to the fabric under the heating action of the heating fixing seat.

Technical Field

The invention belongs to the technical field of machinery, and relates to a sheet ironing machine and an operation method of the sheet ironing machine.

Background

The piece ironing machine is used for adhering the plastic bright pieces to the fabric, so that the fabric has certain attractiveness.

The existing piece ironing machine prepares and shapes the paillette in advance, and then conveys the paillette to a piece ironing operation place through a corresponding conveying mechanism.

It can be seen that the paillette is prepared and molded in advance, so the operation is complicated.

Meanwhile, the formed paillette has small size, the accurate conveying stability is not high, and the phenomenon that two adjacent paillettes are overlapped frequently occurs to influence the stability of the paillette ironing operation.

Disclosure of Invention

The first purpose of the present invention is to provide a compact hot-sheet machine with high stability, which is aimed at the above problems of the prior art.

The second purpose of the invention is to provide the operation method of the wafer ironing machine

The first object of the present invention can be achieved by the following technical solutions:

the utility model provides an ironing machine, which comprises a frame, it is flat-plate-shaped workstation to link firmly in the frame, a serial communication port, still include storage portion, servo drive mechanism, add the hot fixing base and cut punching press mechanism, above-mentioned storage portion and servo drive mechanism all are located workstation upper portion and both connect respectively at frame both ends, above-mentioned heating fixing base links firmly in the frame and is located the workstation lower part, the above-mentioned workstation upper portion department that cuts punching press mechanism and is located between storage portion and the servo drive mechanism, the above-mentioned punching press mechanism that cuts is just right with adding the hot fixing base, the ironing machine piece raw materials of above-mentioned storage portion department is passed and is connected on servo drive mechanism by cutting punching press mechanism department.

The fabric to be ironed is placed on the workbench, and the raw material of the ironed sheet is made of plastic material.

The storage part is a rotary table which is axially and fixedly connected to the rack, the hot plate raw material is in a long strip shape and is wound on the rotary table, and the end part of the hot plate raw material penetrates through the cutting and stamping mechanism and is connected to the servo traction mechanism.

The servo traction mechanism can enable the raw material of the hot stamping sheet at the storage part to continuously and stably pass through the cutting and stamping mechanism in the action process.

After the ironing sheet raw material moves for a set stroke, the cutting and stamping mechanism cuts and stamps the ironing sheet raw material penetrating in the cutting and stamping mechanism, and the cut and stamped ironing sheet is stably pushed into the upper part of the fabric. At the moment, the fabric is pressed between the cutting and stamping mechanism and the heating fixing seat by the ironing sheet, and the ironing sheet made of the plastic material can be stably adhered to the fabric under the action of the heating fixing seat.

Of course, the fabric needs to be fed during the operation. The ironing machine solves the problem of how to stably position the ironing sheet on the upper part of the fabric and fixedly connect the ironing sheet and the fabric. Therefore, how to feed the fabric is not a technical problem to be solved by the patent, and therefore, the technical scheme of fabric feeding is not repeated in the specification.

In foretell hot plate machine, cut punching press mechanism and include support, driving piece, go up and press cover and needle bar, above-mentioned support links firmly in the frame, and above-mentioned driving piece links firmly on the support and the driving piece links firmly with the needle bar upper end, and above-mentioned upward pressure ways is on the needle bar, and the needle bar lower extreme is located and presses the cover in the initial condition.

In the above-mentioned piece ironing machine, the upper pressing sleeve has a through hole penetrating through both sides near the lower end thereof, and the lower end of the needle bar is located at the upper part of the through hole in the initial state.

In the process that the driving piece drives the needle rod to move, the upper pressing sleeve can move along with the needle rod. The raw material of the hot stamping sheet stably penetrates through the through hole in the initial state, and the needle rod is positioned at the upper part of the raw material of the hot stamping sheet.

In foretell hot mascerating machine, the support is including being platelike plate body one, plate body two and plate body three, and above-mentioned plate body one sets up with the three parallel arrangement of plate body, and the both ends of above-mentioned plate body two link firmly respectively at plate body one and three upper ends of plate body, and above-mentioned plate body one lower extreme links firmly with the frame, and above-mentioned servo drive mechanism links firmly at plate body three lower extreme department.

The structure enables the cutting pressurizing mechanism to be located at the upper part of the workbench.

In foretell hot mascerating machine, above-mentioned driving piece links firmly on plate body two, and above-mentioned three lateral parts of plate body still link firmly last limiting plate and lower limiting plate, can support when last pressure cover shifts up and lean on last limiting plate, and upward pressure cover can support when moving down and lean on lower limiting plate.

In the piece ironing machine, the side part of the needle rod is provided with a convex shoulder, the upper end of the upper pressing sleeve is provided with a retaining edge which protrudes inwards, and the retaining edge has the tendency of abutting against the convex shoulder.

In the piece ironing machine, the outer side of the upper end of the upper pressing sleeve is provided with a first convex limiting edge, the outer side of the middle part of the upper pressing sleeve is provided with a second convex limiting edge, the first convex limiting edge can be contacted with the upper limiting plate, and the second convex limiting edge can be contacted with the lower limiting plate.

The first limit edge is matched with the upper limit plate, and the second limit edge is matched with the lower limit plate to enable the upper pressure sleeve to move in a set stroke.

In foretell gilding machine, the heating fixing base includes ultrasonic heating piece and dead lever, and above-mentioned ultrasonic heating piece links firmly in the frame, and above-mentioned dead lever lower extreme links firmly on the ultrasonic heating piece, and the dead lever upper end stretches out workstation upper portion and is located the needle bar under.

The fixing rod is made of metal materials, and the fixing rod can be stably heated through the ultrasonic heating block.

In foretell gilding machine, servo drive mechanism includes motor, action wheel, follows driving wheel one and follows driving wheel two, and above-mentioned plate body three sides portion has linked firmly the connecting plate, and above-mentioned motor links firmly on the connecting plate, and above-mentioned action wheel links firmly with the pivot of motor, and the aforesaid links firmly on the connecting plate from driving wheel one and following the equal axial of driving wheel two, and above-mentioned action wheel is located from driving wheel one and follows between the driving wheel two.

The driving wheel and the driven wheel form a first action point for pressing and contacting the ironing sheet raw material, and the driving wheel and the driven wheel form a second action point for pressing and contacting the ironing sheet raw material. When the driving wheel rotates, the raw material of the hot piece can be driven to continuously and stably move. That is to say, inlay and to be able to be stable the translation of drive scald piece raw materials in mechanism.

The second object of the present invention can be achieved by the following technical solutions:

an operation method of a piece ironing machine comprises the following steps:

A. resetting: after the servo motor is started, the servo motor with the upper pressing sleeve moves downwards at any position, the lowest position is judged through feedback of the servo motor, and then the servo motor quickly returns to the standby position;

B. setting the lowest position: after the machine finds the lowest position, a numerical value is preset on the electric control, and the machine can achieve the optimal working state by accurately controlling the stroke of the driving piece through the servo motor;

C. sheet ironing operation: the driving piece controls the upper pressing sleeve to move downwards according to the set moving program, the upper pressing sleeve and the needle rod move synchronously, when the upper pressing sleeve is in contact with the lower limiting plate, the upper pressing sleeve is limited, the needle rod continues to move downwards at the moment, and the ironing sheet raw material penetrates through the through hole, so that the downwards moving needle rod can cut the ironing sheet raw material, the needle rod pushes the cut ironing sheet raw material to the heating fixing seat, and the cut ironing sheet raw material is stably adhered to the fabric under the heating action of the heating fixing seat.

Compared with the prior art, this scalds piece machine is owing to can will cut the orderly surface fabric department of sending into the workstation of the boiling hot piece after the punching press, simultaneously, cuts punching press mechanism cooperation heating fixing base and can also make the stable surface fabric that links firmly in workstation department that scalds the piece, consequently, whole operation in-process scalds the piece and can not be in disorder, and its stability is than higher.

Meanwhile, the cutting and punching mechanism is fixedly connected to the support, so that the occupied space is small, the structure is compact, and the cutting and punching mechanism has high practical value.

In addition, because the lowest position of the lower pressing sleeve can be preset, the ironing machine can be used for ironing different fabrics, and the applicability is high.

Drawings

Fig. 1 is a schematic perspective view of the piece ironing machine.

Fig. 2 is a schematic sectional structure view of the piece ironing machine.

In the figure, 1, a frame; 2. a work table; 3. a support; 3a, a first plate body; 3b, a second plate body; 3c, a third plate body; 4. pressing a sleeve; 4a, a through hole; 4b, blocking edges; 4c, a first limiting edge; 4d, a second limiting edge; 5. a needle bar; 5a, a shoulder; 6. a drive member; 7. an upper limiting plate; 8. a lower limiting plate; 9. an ultrasonic heating block; 10. fixing the rod; 11. a motor; 12. a driving wheel; 13. a driven wheel I; 14. a second driven wheel; 15. a connecting plate.

Detailed Description

As shown in fig. 1, this scalds piece machine includes frame 1, it is flat-plate-shaped workstation 2 to link firmly in frame 1, still include the storage portion, servo drive mechanism, the heating fixing base and cut punching press mechanism, above-mentioned storage portion and servo drive mechanism all are located 2 upper portions of workstation and both connect respectively in frame 1 both ends department, above-mentioned heating fixing base links firmly in frame 1 and is located 2 lower parts of workstation, above-mentioned 2 upper portions departments of workstation that cut punching press mechanism was located between storage portion and the servo drive mechanism, the aforesaid is cut punching press mechanism and is just right with the heating fixing base, the scald piece raw materials of above-mentioned storage portion department are passed and are connected on servo drive mechanism by cutting punching press mechanism department.

Cutting punching press mechanism includes support 3, driving piece 6, goes up and presses cover 4 and needle bar 5, and above-mentioned support 3 links firmly in frame 1, and above-mentioned driving piece 6 links firmly on support 3 and driving piece 6 links firmly with 5 upper ends of needle bar, and above-mentioned 4 covers of pressing on the needle bar 5, and 5 lower extremes of needle bar are located and press in the cover 4 during initial condition.

In this embodiment, the driving member 6 is a cylinder.

The upper pressing sleeve 4 has a through hole 4a penetrating both sides near its lower end, and the lower end of the needle bar 5 is located at the upper part of the through hole 4a in the initial state.

The support 3 is including being platelike plate body one 3a, plate body two 3b and plate body three 3c, above-mentioned plate body one 3a and plate body three 3c parallel arrangement, and the both ends of above-mentioned plate body two 3b link firmly in plate body one 3a and plate body three 3c upper end respectively perpendicularly, and above-mentioned plate body one 3a lower extreme links firmly with frame 1, and above-mentioned servo drive mechanism links firmly in plate body three 3c lower extreme department.

Above-mentioned driving piece 6 links firmly on plate body two 3b, and above-mentioned plate body three 3c lateral part still links firmly spacing board 7 and spacing board 8 down, can support when last pressure cover 4 moves up and lean on last spacing board 7, can support when going up pressure cover 4 and move down and lean on spacing board 8 down.

The side of the needle bar 5 is provided with a convex shoulder 5a, the upper end of the upper pressing sleeve 4 is provided with a retaining edge 4b protruding towards the inner side, and the retaining edge 4b has the tendency of abutting against the shoulder 5 a.

The outer side of the upper end of the upper pressing sleeve 4 is provided with a convex limiting edge 4c, the outer side of the middle part of the upper pressing sleeve 4 is provided with a convex limiting edge two 4d, the limiting edge one 4c can be contacted with the upper limiting plate 7, and the limiting edge two 4d can be contacted with the lower limiting plate 8.

The heating fixing seat comprises an ultrasonic heating block 9 and a fixing rod 10, the ultrasonic heating block 9 is fixedly connected to the rack 1, the lower end of the fixing rod 10 is fixedly connected to the ultrasonic heating block 9, and the upper end of the fixing rod 10 extends out of the upper portion of the workbench 2 and is located under the needle rod 5.

The servo traction mechanism comprises a motor 11, a driving wheel 12, a first driven wheel 13 and a second driven wheel 14, a connecting plate 15 is fixedly connected to the side portion of the third plate body 3c, the motor 11 is fixedly connected to the connecting plate 15, the driving wheel 12 is fixedly connected with a rotating shaft of the motor 11, the first driven wheel 13 and the second driven wheel 14 are axially fixedly connected to the connecting plate 15, and the driving wheel 12 is located between the first driven wheel 13 and the second driven wheel 14.

The operation method of the wafer ironing machine comprises the following steps:

A. resetting: after the servo motor is started, the servo motor with the upper pressing sleeve moves downwards at any position, the lowest position is judged through feedback of the servo motor, and then the servo motor quickly returns to the standby position;

B. setting the lowest position: after the machine finds the lowest position, a numerical value is preset on the electric control, and the machine can achieve the optimal working state by accurately controlling the stroke of the driving piece through the servo motor;

C. sheet ironing operation: the driving piece controls the upper pressing sleeve to move downwards according to the set moving program, the upper pressing sleeve and the needle rod move synchronously, when the upper pressing sleeve is in contact with the lower limiting plate, the upper pressing sleeve is limited, the needle rod continues to move downwards at the moment, and the ironing sheet raw material penetrates through the through hole, so that the downwards moving needle rod can cut the ironing sheet raw material, the needle rod pushes the cut ironing sheet raw material to the heating fixing seat, and the cut ironing sheet raw material is stably adhered to the fabric under the heating action of the heating fixing seat.

Keep off along being annular and threaded connection down on the pressing sleeve down, rotate down and keep off can change down and keep off along the position after following, finally realized the regulation of last pressing sleeve extreme low position.

The fabric to be ironed is placed on the workbench, and the raw material of the ironed sheet is made of plastic material.

The storage part is a rotary table which is axially and fixedly connected to the rack, the hot plate raw material is in a long strip shape and is wound on the rotary table, and the end part of the hot plate raw material penetrates through the cutting and stamping mechanism and is connected to the servo traction mechanism.

The servo traction mechanism can enable the raw material of the hot stamping sheet at the storage part to continuously and stably pass through the cutting and stamping mechanism in the action process.

After the ironing sheet raw material moves for a set stroke, the cutting and stamping mechanism cuts and stamps the ironing sheet raw material penetrating in the cutting and stamping mechanism, and the cut and stamped ironing sheet is stably pushed into the upper part of the fabric. At the moment, the fabric is pressed between the cutting and stamping mechanism and the heating fixing seat by the ironing sheet, and the ironing sheet made of the plastic material can be stably adhered to the fabric under the action of the heating fixing seat.

Of course, the fabric needs to be fed during the operation. The ironing machine solves the problem of how to stably position the ironing sheet on the upper part of the fabric and fixedly connect the ironing sheet and the fabric. Therefore, how to feed the fabric is not a technical problem to be solved by the patent, and therefore, the technical scheme of fabric feeding is not repeated in the specification.