阅读说明：本技术 一种集装箱式车厢自动装车系统 (Automatic loading system for container type carriage ) 是由 葛康 王禹程 李强 王涛 于 2020-12-30 设计创作，主要内容包括：本发明涉及一种集装箱式车厢自动装车系统,属于工业自动化技术领域。包括车辆定位系统、托盘输送线系统、运载皮带机系统、机器人控制系统和货叉输送线系统,托盘输送线系统设置在车辆定位系统和货叉输送线系统之间,机器人控制系统设置在托盘输送线系统两侧,运载皮带机系统设置在托盘输送线系统和货叉输送线系统两侧,运输车辆停止在车辆定位系统上；本发明的有益效果是：高效装卸货物；降低人力成本和劳动强度；提高作业安全。(The invention relates to an automatic loading system for a container type carriage, and belongs to the technical field of industrial automation. The automatic pallet fork conveying system comprises a vehicle positioning system, a pallet conveying line system, a carrying belt conveyor system, a robot control system and a pallet fork conveying line system, wherein the pallet conveying line system is arranged between the vehicle positioning system and the pallet fork conveying line system; the invention has the beneficial effects that: goods are loaded and unloaded efficiently; the labor cost and the labor intensity are reduced; the operation safety is improved.)

1. The utility model provides an automatic loading system in container formula carriage which characterized in that: the automatic pallet fork conveying system comprises a vehicle positioning system, a pallet conveying line system, a carrying belt conveyor system, a robot control system and a pallet fork conveying line system, wherein the pallet conveying line system is arranged between the vehicle positioning system and the pallet fork conveying line system;

the vehicle positioning system comprises a laser ranging sensor, a photoelectric sensor and a limit switch, wherein the photoelectric sensor responds after a vehicle enters an assembly area, the vehicle stops when touching the limit switch, the laser ranging sensor starts to judge whether the vehicle parking meets assembly conditions, if so, the next step is continuously executed, and if not, the vehicle is reminded to park again through voice;

the tray conveying line system comprises a servo motor and a proximity switch, a reset key is pressed down after the tray conveying line system is started to execute a zero returning action, the tray waits for the robot to load after the zero returning action is finished, the robot starts to load one tray, the robot starts to load the other tray after the tray is loaded, the tray filled with materials starts to move to a fork loading position, the tray moves in place, and the tray starts to return to zero after the fork lifts the goods;

the carrying belt conveyor system comprises a variable frequency motor, a photoelectric sensor and a cylinder, wherein the main variable frequency motor of the carrying belt conveyor starts to operate after the material flow is detected, the cylinder is executed to guide the material posture when the material reaches a posture special-shaped detection area, the cylinder is executed to perform compaction operation when the material reaches a compaction detection area, the buffer line variable frequency motor is started after the material reaches a buffer area, and the buffer line is stopped when the material reaches a material grabbing position of a robot.

2. The automatic loading system of container type carriage as claimed in claim 1, wherein: the vehicle positioning system comprises 2 laser ranging sensors, 1 photoelectric sensor and 1 limit switch, wherein the laser ranging sensors, the photoelectric sensors and the limit switches broadcast vehicle in-place information to a system interface in real time, and the vehicle is reminded of 'the vehicle is not in place and please stop again' when the vehicle stops not in place.

3. The automatic loading system of container type carriage as claimed in claim 1, wherein: the tray conveyor line system comprises 4 servo motors and 12 proximity switches.

4. The automatic loading system of container type carriage as claimed in claim 1, wherein: the carrying belt conveyor system comprises 2 variable frequency motors, 4 photoelectric sensors and 3 cylinders, and the robot control system is completed by PLC and robot PN communication.

Technical Field

The invention relates to an automatic loading system for a container type carriage, and belongs to the technical field of industrial automation.

Background

The feeding and loading control system is generally applied to the fields of production, manufacturing, metallurgy, mining and transportation and the like, but most automatic loading systems in the market mainly adopt an open type carriage, most container type carriages still adopt the traditional modes of forklift loading, manual loading and the like, the traditional loading mode has the problems of high labor intensity, high risk degree, low efficiency and the like, and the problems are urgently needed to be solved along with the market demands.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides an automatic loading system for a container type carriage, which solves the loading problem of the container type carriage.

The invention is realized by the following technical scheme: the utility model provides an automatic loading system in container formula carriage which characterized in that: the automatic pallet fork conveying system comprises a vehicle positioning system, a pallet conveying line system, a carrying belt conveyor system, a robot control system and a pallet fork conveying line system, wherein the pallet conveying line system is arranged between the vehicle positioning system and the pallet fork conveying line system;

the vehicle positioning system comprises a laser ranging sensor, a photoelectric sensor and a limit switch, wherein the photoelectric sensor responds after a vehicle enters an assembly area, the vehicle stops when touching the limit switch, the laser ranging sensor starts to judge whether the vehicle parking meets assembly conditions, if so, the next step is continuously executed, and if not, the vehicle is reminded to park again through voice;

the tray conveying line system comprises a servo motor and a proximity switch, a reset key is pressed down after the tray conveying line system is started to execute a zero returning action, the tray waits for the robot to load after the zero returning action is finished, the robot starts to load one tray, the robot starts to load the other tray after the tray is loaded, the tray filled with materials starts to move to a fork loading position, the tray moves in place, and the tray starts to return to zero after the fork lifts the goods;

the carrying belt conveyor system comprises a variable frequency motor, a photoelectric sensor and a cylinder, wherein the main variable frequency motor of the carrying belt conveyor starts to operate after the material flow is detected, the cylinder is executed to guide the material posture when the material reaches a posture special-shaped detection area, the cylinder is executed to perform compaction operation when the material reaches a compaction detection area, the buffer line variable frequency motor is started after the material reaches a buffer area, and the buffer line is stopped when the material reaches a material grabbing position of a robot.

The vehicle positioning system comprises 2 laser ranging sensors, 1 photoelectric sensor and 1 limit switch, wherein the laser ranging sensors, the photoelectric sensors and the limit switches broadcast vehicle in-place information to a system interface in real time, and the vehicle is reminded of 'the vehicle is not in place and please stop again' when the vehicle stops not in place.

The tray conveyor line system comprises 4 servo motors and 12 proximity switches.

The carrying belt conveyor system comprises 2 variable frequency motors, 4 photoelectric sensors and 3 cylinders, and the robot control system is completed by PLC and robot PN communication.

The invention has the beneficial effects that: goods are loaded and unloaded efficiently; the labor cost and the labor intensity are reduced; the operation safety is improved.

Drawings

The invention is further illustrated below with reference to the figures and examples.

FIG. 1 is a schematic diagram of the principles of the present invention;

FIG. 2 is a schematic of the system interface of the present invention.

Detailed Description

The automatic loading system of container type carriage as shown in figure 1 is characterized in that: the automatic pallet fork conveying system comprises a vehicle positioning system, a pallet conveying line system, a carrying belt conveyor system, a robot control system and a pallet fork conveying line system, wherein the pallet conveying line system is arranged between the vehicle positioning system and the pallet fork conveying line system;

the vehicle positioning system comprises a laser ranging sensor, a photoelectric sensor and a limit switch, wherein the photoelectric sensor responds after a vehicle enters an assembly area, the vehicle stops when touching the limit switch, the laser ranging sensor starts to judge whether the vehicle parking meets assembly conditions, if so, the next step is continuously executed, and if not, the vehicle is reminded to park again through voice;

the tray conveying line system comprises a servo motor and a proximity switch, a reset key is pressed down after the tray conveying line system is started to execute a zero returning action, the tray waits for the robot to load after the zero returning action is finished, the robot starts to load one tray, the robot starts to load the other tray after the tray is loaded, the tray filled with materials starts to move to a fork loading position, the tray moves in place, and the tray starts to return to zero after the fork lifts the goods;

the carrying belt conveyor system comprises a variable frequency motor, a photoelectric sensor and a cylinder, wherein the main variable frequency motor of the carrying belt conveyor starts to operate after the material flow is detected, the cylinder is executed to guide the material posture when the material reaches a posture special-shaped detection area, the cylinder is executed to perform compaction operation when the material reaches a compaction detection area, the buffer line variable frequency motor is started after the material reaches a buffer area, and the buffer line is stopped when the material reaches a material grabbing position of a robot.

The vehicle positioning system comprises 2 laser ranging sensors, 1 photoelectric sensor and 1 limit switch, wherein the laser ranging sensors, the photoelectric sensors and the limit switches broadcast vehicle in-place information to a system interface in real time, and the vehicle is reminded of 'the vehicle is not in place and please stop again' when the vehicle stops not in place.

The tray conveyor line system comprises 4 servo motors and 12 proximity switches.

The carrying belt conveyor system comprises 2 variable frequency motors, 4 photoelectric sensors and 3 cylinders, and the robot control system is completed by PLC and robot PN communication.