阅读说明：本技术 一种数码智能极耳成型机 (Digital intelligent lug forming machine ) 是由 易锋 梁静 郑烨 于 2019-08-30 设计创作，主要内容包括：本发明涉及极耳设备技术领域,且公开了一种数码智能极耳成型机,包括方通架,所述方通架上设置有控制箱,所述方通架的顶部固定安装有铝合金框,所述控制箱的顶部设置有放料组、一号导轮组、清洗组、送胶组、贴胶组、焊接组、整形组、拖动组、模切组、二号导轮组和收料组。该数码智能极耳成型机,通过放料组采用一轴四盘的叠放方式,可一次走十六根,其中一号导轮组采用无动力自由状态,通过导轮及重锤调整预张力,收料组中每个收料盘单独电机传动,根据各自重锤位置信号确定电机的启停,进行恒张力控制,收、放料过程中在更换不同产品时,采取增、减重锤达到控制张力目的,另外,断料、换盘时,可轻松滑出待换料盘完成换盘。(The invention relates to the technical field of tab equipment and discloses a digital intelligent tab forming machine which comprises a square through frame, wherein a control box is arranged on the square through frame, an aluminum alloy frame is fixedly arranged at the top of the square through frame, and a material placing group, a first guide wheel group, a cleaning group, a glue feeding group, a glue pasting group, a welding group, a shaping group, a dragging group, a die cutting group, a second guide wheel group and a material receiving group are arranged at the top of the control box. This digital intelligent utmost point ear make-up machine adopts the mode of stacking of a first axle four dishes through the blowing group, can once walk sixteen, and a guide pulley group adopts unpowered free state, through guide pulley and weight adjustment pretension, receives the independent motor drive of every receipts charging tray in the material group, confirms opening of motor according to weight position signal separately, carries out constant tension control, receives, when the blowing in-process is changing different products, takes to increase, subtract heavy hammer and reach the control tension purpose, in addition, expect absolutely, when changing the dish, can easily roll off and wait to change the charging tray and accomplish the dish.)

1. The utility model provides a digital intelligence utmost point ear make-up machine, includes square tube frame (1), its characterized in that: the square tube frame (1) is provided with a control box (2), the top of the square tube frame (1) is fixedly provided with an aluminum alloy frame (14), and the top of the control box (2) is provided with a material placing group (3), a first guide wheel group (4), a cleaning group (5), a glue feeding group (6), a glue pasting group (7), a welding group (8), a shaping group (9), a dragging group (10), a die cutting group (11), a second guide wheel group (12) and a material receiving group (13);

the discharging group (3) and the receiving group (13) are identical in structure, the discharging group (3) is composed of a material tray (31), a motor group (32), gears (33), a belt (34) and a frame (35), the frame (35) is provided with two connecting shafts, the connecting shafts are rotatably connected with the frame (35), the gears (33) are fixedly installed on the two connecting shafts, one connecting shaft penetrates through the frame (35) and is fixedly connected with the material tray (31), the belt (34) is arranged between the two gears (33), the motor group (32) is fixedly installed on the frame (35), and the motor group (32) is in transmission connection with the connecting shaft on the other gear (33);

the first guide wheel set (4) and the second guide wheel set (12) are identical in structure, the first guide wheel set (4) is composed of a plate body, a guide wheel mechanism and a heavy hammer mechanism, and the guide wheel mechanism and the heavy hammer mechanism are arranged on the plate body.

2. The digital intelligent tab forming machine according to claim 1, wherein: the cleaning group (5) consists of a bottom plate (51), support columns (52), vertical plates (53), a fixing plate (54), a top plate (55), guide columns (56), a moving plate (57), a screw rod (58), a hand wheel (59), cleaning cloth (510), a dust collection plate (511) and a guide groove (512), wherein the vertical plates (53) are fixedly arranged between the top plate (55) and the bottom plate (51), two support columns (52) are arranged and fixedly arranged on the bottom plate (51), the fixing plate (54) is fixedly arranged on the tops of the two support columns (52), the guide columns (56) are slidably connected on the top plate (55), the moving plate (57) is fixedly arranged on the bottoms of the guide columns (56), the screw rod (58) is in threaded connection with the top plate (55), the bottom of the screw rod (58) is rotatably connected with the top of the moving plate (57), the hand wheel (59) is fixedly arranged on the top of the screw rod (58, the cleaning cloth (510), the dust suction plate (511) and the guide groove (512) are fixedly arranged at the top of the fixed plate (54) and the bottom of the movable plate (57).

3. The digital intelligent tab forming machine according to claim 1, wherein: the rubber conveying group (6) is arranged on the rubber sticking group (7), the rubber sticking group (7) is composed of a frame body (71), a heating die (72), a pressing air cylinder (73), a material pulling air cylinder (74) and a cutter assembly (75), the heating die (72) is arranged on the pressing air cylinder (73), the pressing air cylinder (73) is arranged at the upper end and the lower end of the inner wall of the frame body (71), the material pulling air cylinder (74) is arranged on one side of the frame body (71), the cutter assembly (75) is arranged on the other side of the frame body (71), the rubber conveying group (6) is composed of a connecting plate (61), a rubber clamping piece (62), a rubber clamping air cylinder (63), a heavy hammer (64), a guide wheel (65) and a rubber disc (66), and the rubber clamping piece (62), the rubber clamping air cylinder (63), the heavy hammer (64), the guide wheel (65) and the rubber disc (66) are arranged on the connecting plate (61).

4. The digital intelligent tab forming machine according to claim 1, wherein: welding group (8) comprises welding frame (81), lower cylinder (82), bed die (83), last cylinder (84), last mould (85), lower cylinder (82) fixed mounting welding frame (81) inner wall's bottom, go up the top of cylinder (84) fixed mounting welding frame (81) inner wall, bed die (83) set up on lower cylinder (82), it sets up on last cylinder (84) to go up mould (85).

5. The digital intelligent tab forming machine according to claim 1, wherein: the shaping group (9) comprises a shaping frame (91), a first air cylinder (92), a shaping mold (93), a second air cylinder (94) and a pressurizing mold (95), wherein the first air cylinder (92) is fixedly arranged at the bottom of the inner wall of the shaping frame (91), the second air cylinder (94) is fixedly arranged at the top of the inner wall of the shaping frame (91), the shaping mold (93) is arranged on the next air cylinder (92), and the pressurizing mold (95) is arranged on the second air cylinder (94).

6. The digital intelligent tab forming machine according to claim 1, wherein: drag group (10) by drag frame (101), locating plate (102), drag cylinder (103), splint (104) are constituteed, locating plate (102) fixed mounting is in the inside of dragging frame (101), drag cylinder (103) fixed mounting on locating plate (102) and drag the bottom of frame (101) inner wall, splint (104) fixed mounting is on dragging cylinder (103), the bottom of dragging group (10) is provided with the lead screw subassembly.

7. The digital intelligent tab forming machine according to claim 1, wherein: the die cutting group (11) is composed of a base (111), a die cutting cylinder (112), a fixing rod (113), a rectangular plate (114), a pressing plate (115) and a cutter (116), the fixing rod (113) is fixedly installed at the top of the base (111), the rectangular plate (114) is fixedly installed at the top of the fixing rod (113), the die cutting cylinder (112) is fixedly installed on the rectangular plate (114) and the base (111), the pressing plate (115) is provided with two moving rods which are connected to the fixing rod (113) in a sliding mode, and the moving rods on the die cutting cylinder (112) are fixedly connected with the pressing plate (115).

8. The digital intelligent tab forming machine according to claim 1, wherein: the equipment in the control box (2) is designed by adopting PLC programming.

Technical Field

The invention relates to the technical field of tab equipment, in particular to a digital intelligent tab forming machine.

Background

The tab is a raw material of a lithium ion polymer battery product, the tab is a metal conductor which leads out the positive and negative electrodes from a battery core, the ears of the positive and negative electrodes of the battery are contact points during charging and discharging, and the tab is generally manufactured by a digital tab forming machine.

However, four or eight metal belts are fed by the digital tab forming machine at one time, single-shaft feeding and receiving of each metal belt are controlled, efficiency is low, space is wasted, a single-skin phenomenon exists in a tab gluing process, and the tab can be picked out only through detection of a rear working section.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a digital intelligent lug forming machine which has the advantages of convenience in material receiving and discharging and avoidance of the phenomenon of single sheet, and solves the problems that the existing digital lug forming machine is low in efficiency and wastes space due to the fact that four or eight metal strips are fed at one time, single-shaft material receiving and discharging of each metal strip are controlled, the single sheet phenomenon exists in the lug gluing process, and the lug can be picked out only through detection of a rear working section.

The invention provides the following technical scheme: a digital intelligent lug forming machine comprises a square through frame, wherein a control box is arranged on the square through frame, an aluminum alloy frame is fixedly installed at the top of the square through frame, and a material placing group, a first guide wheel group, a cleaning group, a glue feeding group, a glue pasting group, a welding group, a shaping group, a dragging group, a die cutting group, a second guide wheel group and a material receiving group are arranged at the top of the control box;

the feeding group and the receiving group are identical in structure, the feeding group consists of a material tray, a motor group, gears, a belt and a frame, two connecting shafts are arranged on the frame and are rotationally connected with the frame, the gears are fixedly arranged on the two connecting shafts, one connecting shaft penetrates through the frame and is fixedly connected with the material tray, the belt is arranged between the two gears, the motor group is fixedly arranged on the frame, and the motor group is in transmission connection with the connecting shaft on the other gear;

the first guide wheel set and the second guide wheel set are identical in structure, the first guide wheel set is composed of a plate body, a guide theory and a heavy hammer mechanism, and the guide theory and the heavy hammer mechanism are arranged on the plate body.

Preferably, the cleaning group comprises a bottom plate, support columns, vertical plates, a fixed plate, a top plate, two support rods, a movable plate, a screw rod, a hand wheel, cleaning cloth, a dust collection plate and a guide groove, the vertical plates are fixedly arranged between the top plate and the bottom plate, the two support rods are fixedly arranged on the bottom plate, the fixed plate is fixedly arranged at the tops of the two support rods, the guide rods are slidably connected on the top plate, the movable plate is fixedly arranged at the bottoms of the guide rods, the screw rod is in threaded connection on the top plate, the bottom of the screw rod is rotatably connected with the top of the movable plate, the hand wheel is fixedly arranged at the top of the screw rod, and the cleaning cloth, the dust collection plate and the.

Preferably, the glue feeding group is arranged on the glue sticking group, the glue sticking group is composed of a frame body, a heating die, a pressing cylinder, a material pulling cylinder and a cutter assembly, the heating die is arranged on the pressing cylinder, the pressing cylinder is arranged at the upper end and the lower end of the inner wall of the frame body, the material pulling cylinder is arranged on one side of the frame body, the cutter assembly is arranged on the other side of the frame body, the glue feeding group is composed of a connecting plate, a glue clamping piece, a glue clamping cylinder, a heavy hammer, a guide wheel and a glue tray, and the glue clamping piece, the glue clamping cylinder, the heavy hammer, the guide wheel and the glue tray are all arranged on the connecting plate.

Preferably, the welding group comprises a welding frame, a lower cylinder, a lower die, an upper cylinder and an upper die, wherein the lower cylinder is fixedly arranged at the bottom of the inner wall of the welding frame, the upper cylinder is fixedly arranged at the top of the inner wall of the welding frame, the lower die is arranged on the lower cylinder, and the upper die is arranged on the upper cylinder.

Preferably, the shaping group comprises a shaping frame, a first air cylinder, a shaping mold, a second air cylinder and a pressurizing mold, the first air cylinder is fixedly arranged at the bottom of the inner wall of the shaping frame, the second air cylinder is fixedly arranged at the top of the inner wall of the shaping frame, the shaping mold is arranged on the next air cylinder, and the pressurizing mold is arranged on the second air cylinder.

Preferably, drag the group by dragging frame, locating plate, drag cylinder, splint and constitute, locating plate fixed mounting is in the inside of dragging the frame, drag cylinder fixed mounting on the locating plate and drag the bottom of frame inner wall, splint fixed mounting is on dragging the cylinder, the bottom of dragging the group is provided with the lead screw subassembly.

Preferably, the die cutting group comprises a base, a die cutting cylinder, a fixing rod, a rectangular plate, a pressing plate and a cutter, wherein the fixing rod is fixedly installed at the top of the base, the rectangular plate is fixedly installed at the top of the fixing rod, the die cutting cylinder is fixedly installed on the rectangular plate and the base, the pressing plate is provided with two moving rods which are connected to the fixing rod in a sliding mode, and the moving rods on the die cutting cylinder are fixedly connected with the pressing plate.

Preferably, the equipment in the control box is designed by adopting PLC programming.

Compared with the prior art, the invention has the following beneficial effects:

1. this digital intelligent utmost point ear make-up machine adopts the mode of stacking of a first axle four dishes through the blowing group, can once walk sixteen, and a guide pulley group adopts unpowered free state, through guide pulley and weight adjustment pretension, receives the independent motor drive of every receipts charging tray in the material group, confirms opening of motor according to weight position signal separately, carries out constant tension control, receives, when the blowing in-process is changing different products, takes to increase, subtract heavy hammer and reach the control tension purpose, in addition, expect absolutely, when changing the dish, can easily roll off and wait to change the charging tray and accomplish the dish.

2. The digital intelligent lug forming machine can prevent the generation of single sheets through the weight-controlled glue feeding set.

3. This digital intelligent utmost point ear make-up machine, the device passes through PLC programming design, and real time monitoring process parameter if there is unusual autoalarm to shut down, can store the relevant information of every dish of product, in addition, has the networking function, conveniently on computer, cell-phone remote observation equipment's production operation conditions to through print two-dimensional code or characters on utmost point ear surface and realize utmost point ear traceability.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a discharge group according to the present invention;

FIG. 3 is a schematic structural view of a first guide wheel assembly according to the present invention;

FIG. 4 is a schematic view of the structure of the cleaning group and the glue feeding group of the present invention;

FIG. 5 is a schematic structural view of a rubberizing group according to the present invention;

FIG. 6 is a schematic view of a weld group according to the present invention;

FIG. 7 is a schematic diagram of the shaping group of the present invention;

FIG. 8 is a schematic structural diagram of a dragging group according to the present invention;

fig. 9 is a schematic structural view of the die cutting set of the present invention.

In the figure: 1. a square through frame; 2. a control box; 3. discharging and grouping; 31. a material tray; 32. a motor unit; 33. a gear; 34. a belt; 35. a frame; 4. a first guide wheel group; 5. a cleaning group; 51. a base plate; 52. a support pillar; 53. a vertical plate; 54. a fixing plate; 55. a top plate; 56. a guide post; 57. moving the plate; 58. a screw rod; 59. a hand wheel; 510. a cleaning cloth; 511. a dust collection plate; 512. a guide groove; 6. a glue feeding group; 61. a connecting plate; 62. clamping a rubber piece; 63. a glue clamping cylinder; 64. a weight; 65. a guide wheel; 66. a rubber plate; 7. gluing groups; 71. a frame body; 72. heating the mold; 73. pressing a cylinder; 74. a material pulling cylinder; 75. a cutter assembly; 8. welding the assembly; 81. welding a frame; 82. a lower cylinder; 83. a lower die; 84. an upper cylinder; 85. an upper die; 9. shaping groups; 91. shaping frames; 92. a first cylinder; 93. shaping the die; 94. a second cylinder; 95. pressurizing the mold; 10. dragging the group; 101. a dragging frame; 102. positioning a plate; 103. a dragging cylinder; 104. a splint; 11. die cutting group; 111. a base plate; 112. a die cutting cylinder; 113. fixing the rod; 114. a rectangular plate; 115. pressing a plate; 116. a cutter; 12. a second guide wheel group; 13. a material receiving group; 14. an aluminum alloy frame.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be described below clearly and completely with reference to the accompanying drawings of the embodiments of the present disclosure. It is to be understood that the described embodiments are only a few embodiments of the present disclosure, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the disclosure without any inventive step, are within the scope of protection of the disclosure.

Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The use of the word "comprising" or "comprises", and the like, in this disclosure is intended to mean that the elements or items listed before that word, include the elements or items listed after that word, and their equivalents, without excluding other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may also include electrical connections, whether direct or indirect.

To maintain the following description of the embodiments of the present disclosure clear and concise, detailed descriptions of known functions and known components are omitted so as to not unnecessarily obscure the concepts of the present disclosure.

Referring to fig. 1-9, a digital intelligent tab forming machine comprises a square through frame 1, wherein a control box 2 is arranged on the square through frame 1, an aluminum alloy frame 14 is fixedly arranged at the top of the square through frame 1, and a discharging group 3, a first guide wheel group 4, a cleaning group 5, a glue feeding group 6, a gluing group 7, a welding group 8, a shaping group 9, a dragging group 10, a die cutting group 11, a second guide wheel group 12 and a material receiving group 13 are arranged at the top of the control box 2;

the discharging group 3 and the receiving group 13 have the same structure, the discharging group 3 comprises a material tray 31, a motor group 32, a gear 33, a belt 34 and a frame 35, two connecting shafts are arranged on the frame 35 and are rotatably connected with the frame 35, the gear 33 is fixedly arranged on the two connecting shafts, one connecting shaft penetrates through the frame 35 and is fixedly connected with the material tray 31, the belt 34 is arranged between the two gears 33, the motor group 32 is fixedly arranged on the frame 35, the motor group 32 is in transmission connection with the connecting shaft on the other gear 33, sixteen guide wheel groups 4 can move at one time by adopting a one-shaft four-disc stacking mode through the discharging group 3, and one guide wheel group 4 is in a free state;

no. 4 guide pulley group and No. 12 guide pulley group are the same in structure, No. 4 guide pulley group by the plate body, guide theory and weight mechanism are constituteed, guide theory and weight mechanism all set up on the plate body, adjust pretension through guide pulley and weight, receive the independent motor drive of every material collecting tray in the material group 13, confirm opening and stopping of motor according to weight position signal separately, carry out permanent tension control, receive, the blowing in-process is when changing different products, take and increase, subtract the weight hammer and reach the control tension purpose, in addition, expect absolutely, when changing the dish, can easily roll off and treat that the dish changing accomplishes the dish changing.

In an alternative embodiment, the cleaning group 5 is composed of a bottom plate 51, support columns 52, vertical plates 53, a fixed plate 54, a top plate 55, guide columns 56, a moving plate 57, a screw rod 58, a hand wheel 59, cleaning cloth 510, a dust suction plate 511 and a guide groove 512, wherein the vertical plates 53 are fixedly arranged between the top plate 55 and the bottom plate 51, the support rods 52 are arranged in two and fixedly arranged on the bottom plate 51, the fixed plate 54 is fixedly arranged at the tops of the two support rods 52, the guide columns 56 are slidably connected on the top plate 55, the moving plate 57 is fixedly arranged at the bottom of the guide columns 56, the screw rod 58 is in threaded connection with the top plate 55, the bottom of the screw rod 58 is in rotating connection with the top of the moving plate 57, the hand wheel 59 is fixedly arranged at the top of the screw rod 58, and.

In an alternative embodiment, the glue feeding set 6 is disposed on the glue applying set 7, the glue applying set 7 is composed of a frame 71, a heating mold 72, a pressing cylinder 73, a material pulling cylinder 74 and a cutter assembly 75, the heating mold 72 is disposed on the pressing cylinder 73, the pressing cylinder 73 is disposed at the upper and lower ends of the inner wall of the frame 71, the material pulling cylinder 74 is disposed at one side of the frame 71, the cutter assembly 75 is disposed at the other side of the frame 71, the glue feeding set 6 is composed of a connecting plate 61, a glue clamping piece 62, a glue clamping cylinder 63, a weight 64, a guide wheel 65 and a glue plate 66, the glue clamping piece 62, the glue clamping cylinder 63, the weight 64, the guide wheel 65 and the glue plate 66 are disposed on the connecting plate 61, and the single skin generation can be avoided through the glue feeding set controlled by the weight 64.

In an alternative embodiment, the welding group 8 is composed of a welding frame 81, a lower cylinder 82, a lower die 83, an upper cylinder 84, and an upper die 85, wherein the lower cylinder 82 is fixedly installed at the bottom of the inner wall of the welding frame 81, the upper cylinder 84 is fixedly installed at the top of the inner wall of the welding frame 81, the lower die 83 is disposed on the lower cylinder 82, and the upper die 85 is disposed on the upper cylinder 84.

In an alternative embodiment, the shaping group 9 comprises a shaping frame 91, a first air cylinder 92, a shaping mold 93, a second air cylinder 94 and a pressurizing mold 95, wherein the first air cylinder 92 is fixedly arranged at the bottom of the inner wall of the shaping frame 91, the second air cylinder 94 is fixedly arranged at the top of the inner wall of the shaping frame 91, the shaping mold 93 is arranged on the next air cylinder 92, and the pressurizing mold 95 is arranged on the second air cylinder 94.

In an alternative embodiment, the dragging group 10 is composed of a dragging frame 101, a positioning plate 102, a dragging cylinder 103 and a clamping plate 104, wherein the positioning plate 102 is fixedly installed inside the dragging frame 101, the dragging cylinder 103 is fixedly installed on the positioning plate 102 and the bottom of the inner wall of the dragging frame 101, the clamping plate 104 is fixedly installed on the dragging cylinder 103, and the bottom of the dragging group 10 is provided with a screw rod assembly.

In an alternative embodiment, the die-cutting group 11 comprises a base 111, a die-cutting cylinder 112, a fixing bar 113, a rectangular plate 114, a pressing plate 115 and a cutter 116, wherein the fixing bar 113 is fixedly installed on the top of the base 111, the rectangular plate 114 is fixedly installed on the top of the fixing bar 113, the die-cutting cylinder 112 is fixedly installed on the rectangular plate 114 and the base 111, the pressing plate 115 is provided in two and is slidably connected to the fixing bar 113, and the moving bar on the die-cutting cylinder 112 is fixedly connected to the pressing plate 115.

In an optional embodiment, the equipment in the control box 2 is designed by adopting PLC programming, process parameters are monitored in real time, if abnormal automatic alarm shutdown exists, relevant information of each disc of products can be stored, in addition, the equipment has a networking function, the production running condition of the equipment can be conveniently observed on a computer and a mobile phone in a remote mode, and the electrode lug traceability is realized by printing two-dimensional codes or characters on the surface of the electrode lug.

The working principle is as follows: manual feeding → start machine → cleaning → pre-gluing → heating → shaping → dragging → sheet testing → die cutting → receiving → blanking.

The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should also be considered as falling within the scope of the present invention.