Novel lubricating oil station

文档序号:943292 发布日期:2020-10-30 浏览:8次 中文

阅读说明:本技术 一种新型润滑油站 (Novel lubricating oil station ) 是由 余小星 鞠玉 于 2020-08-12 设计创作,主要内容包括:本发明涉及一种新型润滑油站,包括基座,基座上安装有油箱,油箱上安装有主出油组件与辅出油组件,主出油组件包括主出油管、主油泵电、主回流管与主三通阀,主三通阀上设有总出油管,辅出油组件包括辅出油管、辅油泵电机、辅回流管与辅三通阀,所述辅三通阀分别与总出油管、辅回流管以及辅油泵电机相通,所述主三通阀分别与总出油管、主回流管以及主油泵电机相通,所述总出油管依次流经冷却组件与过滤组件后并在出口端设置引压三通阀,所述引压三通阀一端与总出油管连通,一端设有与油箱连通的引压管,一端设有对主机进行供油的总供油管,当主油泵电机正常工作时,辅油泵电机不工作,当主油泵电机启动失败或负载时,辅油泵电机将工作。(The invention relates to a novel lubricating oil station, which comprises a base, wherein an oil tank is arranged on the base, a main oil outlet assembly and an auxiliary oil outlet assembly are arranged on the oil tank, the main oil outlet assembly comprises a main oil outlet pipe, a main oil pump, a main return pipe and a main three-way valve, a main oil outlet pipe is arranged on the main three-way valve, the auxiliary oil outlet assembly comprises an auxiliary oil outlet pipe, an auxiliary oil pump motor, an auxiliary return pipe and an auxiliary three-way valve, the auxiliary three-way valve is respectively communicated with the main oil outlet pipe, the auxiliary return pipe and the auxiliary oil pump motor, the main three-way valve is respectively communicated with the main oil outlet pipe, the main return pipe and the main oil pump motor, the main oil outlet pipe sequentially flows through a cooling assembly and a filtering assembly, a pressure three-way valve is arranged at the outlet end of the main oil outlet pipe, one end of the pressure three-way valve is communicated with the main oil, the auxiliary oil pump motor does not work, and when the main oil pump motor fails to start or is loaded, the auxiliary oil pump motor works.)

1. The utility model provides a novel lubricating oil station, includes the base, install the oil tank on the base, its characterized in that: install main oil outlet assembly and assist oil outlet assembly on the oil tank, main oil outlet assembly includes the main oil pipe of being connected with the oil tank and sets up the main oil pump motor on main oil pipe, be equipped with the main back flow that communicates with the oil tank on the main oil pump motor, be equipped with the main three-way valve between main back flow and the main oil pump motor, be equipped with total oil pipe on the main three-way valve, assist oil outlet assembly including the assistance oil pipe of being connected with the oil tank and set up the assistance oil pump motor on assisting the oil pipe, be equipped with the assistance back flow that communicates with the oil tank on the assistance oil pump motor, be equipped with the assistance three-way valve between assistance back flow and the assistance oil pump motor, the assistance three-way valve communicates with total oil pipe, assistance back flow and the auxiliary oil pump motor respectively, the main three-way valve communicates with total oil pipe, main back flow and main oil pump motor respectively, the total oil pipe flows through behind cooling module and, draw and press three-way valve one end and always go out oil pipe intercommunication, one end is equipped with the pressure pipe of drawing with the oil tank intercommunication, and one end is equipped with carries out the main oil pipe that supplies oil to the host computer, and when main oil pump motor normally worked, the auxiliary oil pump motor was out of work, when main oil pump motor start failure or load, the auxiliary oil pump motor will work.

2. The new lubrication station of claim 1, wherein: be equipped with heating element in the oil tank, heating element is including setting up the heater in the oil tank and setting up the outside thermometer of oil tank.

3. The new lubrication station of claim 1, wherein: the cooling assembly comprises a cooler, wherein one end of the cooler is provided with cooling water inlet pipes, the other end of the cooler is provided with cooling water outlet pipes, one end of the total oil outlet pipe corresponding to the cooler is provided with a cooling three-way valve, and the cooling three-way valve is respectively communicated with the cooling water inlet pipe and the cooling water outlet pipe and is in contact with the total oil outlet pipe.

4. The new lubrication station of claim 1, wherein: the filter assembly comprises an oil filter body, the oil filter body comprises a main oil filter barrel and an auxiliary oil filter barrel, and one end, corresponding to the pressure-leading three-way valve, of the oil filter body is provided with a pressure difference signal transmitter.

5. A new lubrication station according to claim 1 or 2 or 3 or 4, characterized in that: the oil tank is also provided with an oil level indicator.

6. A new lubrication station according to claim 1 or 2 or 3 or 4, characterized in that: and the bottom of the oil tank is also provided with an oil tank drain outlet.

Technical Field

The invention relates to a lubricating oil station, in particular to a novel lubricating oil station.

Background

Along with the increasing development of science and technology, more and more heavy mechanical equipment is developed, a lubricating oil station is required to be installed on the large equipment to lubricate and cool the inside of the equipment so as to ensure the stable operation of the equipment, the lubricating oil station can keep the required pressure, temperature and cleanliness of lubricating oil supplied to the equipment, the equipment can be lubricated and take away the redundant heat of the equipment and impurities generated during the operation of the equipment, further, the frequent occurrence of various mechanical faults is avoided, the stable operation of the equipment is ensured, the service life of the equipment is prolonged, and good social and economic benefits are achieved.

The existing lubricating oil station extracts lubricating oil from an oil tank through an oil pump motor and then conveys the lubricating oil to large-scale equipment for lubricating and cooling, but if the temperature of the lubricating oil is too high, the viscosity of the oil is obviously reduced, the friction resistance is increased, the efficiency of the whole system is obviously reduced, the action is not flexible or the oil is blocked, and equipment accidents occur; the oil temperature is too low, so that the viscosity of the oil is multiplied, the oil pump is difficult to absorb oil, cavitation damage is easy to generate, the noise of the pump is obviously increased, the damage of elements is accelerated, if the equipment is not stopped in time, the energy of an equipment factory is delayed, and potential safety hazards are brought to workers.

Disclosure of Invention

The technical problem to be solved by the present invention is to solve the above-mentioned deficiencies of the prior art,

the utility model provides a novel lubricating oil station, through setting up main oil outlet assembly and assisting oil outlet assembly, two sets of oil outlet assembly to when main oil outlet assembly breaks down or the load can not take out sufficient lubricating oil, start and assist oil outlet assembly, thereby avoid the host computer because the shut down problem that main oil outlet pump became invalid and bring, cool off lubricating oil heating back through heater and cooler simultaneously, satisfy the stability of lubricating oil circulation under the different work condition.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a novel lubricating oil station, includes the base, install the oil tank on the base, its characterized in that: install main oil outlet assembly and assist oil outlet assembly on the oil tank, main oil outlet assembly includes the main oil pipe of being connected with the oil tank and sets up the main oil pump motor on main oil pipe, be equipped with the main back flow that communicates with the oil tank on the main oil pump motor, be equipped with the main three-way valve between main back flow and the main oil pump motor, be equipped with total oil pipe on the main three-way valve, assist oil outlet assembly including the assistance oil pipe of being connected with the oil tank and set up the assistance oil pump motor on assisting the oil pipe, be equipped with the assistance back flow that communicates with the oil tank on the assistance oil pump motor, be equipped with the assistance three-way valve between assistance back flow and the assistance oil pump motor, the assistance three-way valve communicates with total oil pipe, assistance back flow and the auxiliary oil pump motor respectively, the main three-way valve communicates with total oil pipe, main back flow and main oil pump motor respectively, the total oil pipe flows through behind cooling module and, draw and press three-way valve one end and always go out oil pipe intercommunication, one end is equipped with the pressure pipe of drawing with the oil tank intercommunication, and one end is equipped with carries out the main oil pipe that supplies oil to the host computer, and when main oil pump motor normally worked, the auxiliary oil pump motor was out of work, when main oil pump motor start failure or load, the auxiliary oil pump motor will work.

By adopting the technical scheme, the main oil outlet assembly and the auxiliary oil outlet assembly are arranged on the oil tank, and the main three-way valve and the auxiliary three-way valve are arranged to communicate the main oil outlet pipe with the main oil outlet assembly and the auxiliary oil outlet assembly, so that the main oil outlet assembly and the auxiliary oil outlet assembly on the oil tank can supply oil to the main oil outlet pipe, one main oil outlet assembly and one auxiliary oil outlet assembly are provided, when the main oil outlet assembly fails and stops, the auxiliary oil outlet assembly automatically works, the main three-way valve is closed at the moment, the main oil outlet assembly can be disassembled and maintained, when the power of the main oil outlet assembly is insufficient to provide enough lubricating oil, the auxiliary oil outlet assembly automatically works to assist the main oil outlet assembly to realize double opening and provide enough lubricating oil, and meanwhile, the main return pipe and the auxiliary return pipe are also arranged on the main oil outlet assembly and the auxiliary oil outlet assembly to overflow the oil tank after pressure overload so as to protect other parts to be normal, through go out to set up at total oil pipe and draw the pressure three-way valve, make total oil pipe pass through to draw the pressure three-way valve with lubricating oil through total oil supply pipe fuel feeding, can again through drawing the pressure pipe with the lubricating oil backward flow after the oil pressure transships like in the oil tank, protect other parts normal.

The novel lubricating oil station can be further provided as follows: be equipped with heating element in the oil tank, heating element is including setting up the heater in the oil tank and setting up the outside thermometer of oil tank.

By adopting the technical scheme, the heater is arranged in the oil tank, so that the lubricating oil in the oil tank is heated, when the temperature of the oil tank which cannot be packed is regulated outside, the lubricating oil is lifted to more than 20 degrees by the heater, the viscosity of the lubricating oil is reduced, the fluidity of the lubricating oil when the lubricating oil is stopped for a long time and is started again is improved,

the novel lubricating oil station can be further provided as follows: the cooling assembly comprises a cooler, wherein one end of the cooler is provided with cooling water inlet pipes, the other end of the cooler is provided with cooling water outlet pipes, one end of the total oil outlet pipe corresponding to the cooler is provided with a cooling three-way valve, and the cooling three-way valve is respectively communicated with the cooling water inlet pipe and the cooling water outlet pipe and is in contact with the total oil outlet pipe.

Adopt above-mentioned technical scheme, through setting up the cooler to utilize the cooling water of endless to reduce the oil feed temperature, the cooling water makes the cooling water circulate on the cooler and contact with total oil feed pipe through the cooling three-way valve on the cooler, makes the cooling water not contact with lubricating oil again when taking away the lubricating oil temperature after heating, thereby prevents that lubricating oil is rotten, satisfies long-time circulating lubrication when increase of service life, further promotes equipment's stability.

The novel lubricating oil station can be further provided as follows: the filter assembly comprises an oil filter body, the oil filter body comprises a main oil filter barrel and an auxiliary oil filter barrel, and one end, corresponding to the pressure-leading three-way valve, of the oil filter body is provided with a pressure difference signal transmitter.

By adopting the technical scheme, the cleanliness of the lubricating oil is ensured by arranging the double-barrel filter to filter mechanical impurities in the main oil supply pipe, meanwhile, after the cooled lubricating oil is converged, the counter flow caused by the oil pressure difference can not occur, and once one oil filter barrel reaches the load, the other oil filter barrel can be started. And when a main oil filter barrel is about to reach a treatment peak value, an auxiliary oil filter barrel can be introduced to disassemble, assemble and replace the main oil filter barrel at the peak value without stopping the machine, wherein mechanical impurities refer to impurities which are separated by filtering and are insoluble in gasoline or benzene, dust, mixed sand, metal debris, oxides, rust and the like in the impurities can accelerate the abrasion of mechanical parts such as grinding, pulling, scratching and the like, block an oil way, pulling, scratching and the like, block an oil nozzle and an oil filter of the oil way and cause lubrication failure, and when the differential pressure of an oil filter body is higher than the set differential pressure, a differential pressure transmitter is arranged to transmit an alarm signal to inform a post personnel of field treatment.

The novel lubricating oil station can be further provided as follows: the oil tank is also provided with an oil level indicator.

Adopt above-mentioned technical scheme, through setting up the oil level gaugember, whether accurate knowing oil tank oil level is normal, for example mark the minimum liquid level that inhales of oil tank on the oil level gaugember, remind the staff to refuel, set up minimum and the suggestion staff of highest work liquid level oil capacity this moment etc..

The novel lubricating oil station can be further provided as follows: and the bottom of the oil tank is also provided with an oil tank drain outlet.

By adopting the technical scheme, the oil tank drain outlet is formed in the bottom of the oil tank, so that impurities precipitated in the oil tank can be conveniently cleaned out of the oil tank.

The present invention will be described in further detail with reference to the accompanying drawings and examples.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

FIG. 2 is a top view of an embodiment of the present invention.

Detailed Description

As shown in fig. 1-2, a novel lubricating oil station, includes a base 1, install oil tank 2 on the base 1, install the main oil outlet subassembly and assist the oil outlet subassembly on the oil tank 2, the main oil outlet subassembly includes the main oil pipe 31 of being connected with oil tank 2 and sets up the main oil pump motor 32 on the main oil pipe 31, be equipped with the main back flow pipe 33 with oil tank 2 intercommunication on the main oil pump motor 32, be equipped with main three-way valve 34 between main back flow pipe 33 and the main oil pump motor 32, be equipped with total oil pipe 5 on the main three-way valve 34, assist the oil outlet subassembly and include the assistance oil pipe 41 of being connected with oil tank 2 and the assistance oil pump motor 42 of setting on assisting oil pipe 41, be equipped with the assistance back flow pipe 43 of being communicated with oil tank 2 on the assistance oil pump motor 42, be equipped with assistance three-way valve 44 between assistance back flow pipe 43 and the assistance oil pump motor 42, assist three-way valve 44 respectively, Assist back flow 43 and assist oil pump motor 43 and communicate with each other, main three-way valve 34 communicates with each other with total oil pipe 5, main back flow 33 and main oil pump motor 32 respectively, total oil pipe 5 flows through behind cooling module and the filter assembly in proper order and sets up at the exit end and draws pressure three-way valve 6, draw pressure three-way valve 6 one end and total oil pipe 5 intercommunication, one end is equipped with the pressure pipe 61 that draws who communicates with oil tank 2, one end is equipped with carries out the total oil supply pipe 62 of oil supply to the host computer, when main oil pump motor 32 normally works, assist oil pump motor 42 not work, when main oil pump motor 32 starts failure or load, assist oil pump motor 42 will work, be equipped with heating element in the oil tank 2, heating element is including setting up the heater in the oil tank 2 and setting up the thermometer 21 outside the oil tank 2, cooling element includes cooler 7, cooler 7 one end is equipped with cooling water inlet pipe 71, the other end is equipped with cooling water exit tube 72, the one end that total oil pipe 5 corresponds cooler 7 is equipped with cooling three-way valve 51, cooling three-way valve 51 advances pipe 71, cooling outlet pipe 72 intercommunication and contacts with total oil supply pipe 62 with cooling water respectively, filtering component includes the oil filter body, the oil filter body includes main oil filter vat 81 and vice oil filter vat 82, the one end that the oil filter body corresponds induced pressure three-way valve 51 is equipped with pressure differential signaling apparatus, oil tank 2 still is equipped with oil level gaugember 22, 2 bottoms of oil tank still are equipped with oil tank drain 23.

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