Retainer processing device and method
阅读说明：本技术 一种保持器处理装置及处理方法 (Retainer processing device and method ) 是由 郑广会 赵培振 于 2020-06-23 设计创作，主要内容包括：本发明涉及一种保持器处理装置,该保持器处理装置,包括传输机构、传输机构、滚筒机构和油源机构；所述传输机构具有沿传输方向的第一传输末端和第二传输末端；所述退磁机构形成有退磁通道；所述滚筒机构包括能够将物料从一端传输至另一端的滚筒,所述滚筒上分布有过滤通道；所述油源机构包括沿生产方向依次设置的泡油通道和甩油通道；所述第二传输末端贯穿退磁通道后伸入至滚筒的其中一端内,所述滚筒的另一端依次贯穿泡油通道和甩油通道设置。该保持器处理装置,能够实现保持器加工中去棉皮、退磁、泡油、甩油的连续加工,节省了加工时间；此外能够节省人工,降低人工劳动强度,大大提高了保持器加工效率。(The invention relates to a retainer processing device, which comprises a transmission mechanism, a roller mechanism and an oil source mechanism, wherein the transmission mechanism is arranged on the roller mechanism; the transport mechanism has a first transport end and a second transport end along a transport direction; the demagnetization mechanism is formed with a demagnetization channel; the roller mechanism comprises a roller capable of conveying materials from one end to the other end, and filtering channels are distributed on the roller; the oil source mechanism comprises an oil soaking channel and an oil throwing channel which are sequentially arranged along the production direction; the second transmission end penetrates through the demagnetization channel and then extends into one end of the roller, and the other end of the roller penetrates through the oil soaking channel and the oil throwing channel in sequence. The retainer processing device can realize continuous processing of removing cotton skins, demagnetizing, soaking oil and throwing oil in retainer processing, and saves processing time; in addition, the manual labor can be saved, the manual labor intensity is reduced, and the processing efficiency of the retainer is greatly improved.)
1. A holder handling apparatus, comprising:
a transport mechanism having a first transport end and a second transport end along a transport direction;
the demagnetization mechanism is provided with a demagnetization channel;
the roller mechanism comprises a roller capable of conveying materials from one end to the other end, and filtering channels are distributed on the roller;
the oil source mechanism comprises an oil soaking channel and an oil throwing channel which are sequentially arranged along the production direction;
the second transmission end penetrates through the demagnetization channel and then extends into one end of the roller, and the other end of the roller penetrates through the oil soaking channel and the oil throwing channel in sequence.
2. The holder processing apparatus according to claim 1, further comprising an air blowing mechanism provided on one side of the drum, and an air outlet passage of the air blowing mechanism is provided corresponding to the drum.
3. The holder processing apparatus according to claim 1 or 2, wherein the drum is disposed obliquely downward in a production direction.
4. The holder handling apparatus according to claim 3, wherein the inclination angle of the drum is 7 to 12 degrees.
5. The retainer processing device according to claim 1, further comprising a blanking platform, wherein the blanking platform and the demagnetizing mechanism are sequentially arranged along a production direction, the blanking platform is further provided with a blanking channel, and an outlet of the blanking channel is arranged above the conveying mechanism.
6. The retainer processing apparatus as claimed in claim 5, wherein a blanking groove is formed at a top of the blanking platform, and the blanking passage communicates with the blanking groove.
7. The holder handling apparatus according to claim 1, wherein the oil source mechanism further comprises an oil tank; and the spray heads are arranged at the top or/and the side part of the oil soaking channel.
8. The holder processing apparatus according to claim 7, wherein the oil source mechanism includes an oil spout tank provided obliquely downward in the production direction, the oil spout tank forming a bubble oil passage at a front end thereof and an oil throwing passage at a rear end thereof.
9. The holder processing apparatus according to claim 1 or 8, wherein the oil source mechanism further comprises an oil return pipe, a return port is provided at a bottom of the oil slinging passage, and the oil return pipe communicates the return port with an oil tank;
the conveying mechanism comprises a conveying belt, the conveying belt is provided with a plurality of first baffle plates arranged at intervals along the conveying direction, second baffle plates are arranged on two sides of the conveying belt, and the conveying belt, the first baffle plates and the second baffle plates can be enclosed to form a bearing groove.
10. A retainer processing method, comprising the steps of: the retainer mixture doped with the cotton peels is conveyed to the roller mechanism through the conveying mechanism, the mixture is demagnetized through the demagnetization mechanism in the process of being conveyed from the first conveying end to the second conveying end, the mixture after demagnetization enters the roller of the roller mechanism, the cotton peels are gradually removed from the filtering channel of the roller in the process of conveying the mixture from one end of the roller to the other end, the retainer after the cotton peels are removed is conveyed to the oil soaking channel and is sprayed to the surface of the retainer, the retainer after oil spraying enters the oil throwing channel, the redundant oil on the surface of the retainer is discharged through the filtering channel, and the retainer outputs from the other end of the roller to finish the whole treatment process.
Technical Field
The invention relates to the field of retainer processing, in particular to a retainer processing device and a retainer processing method.
Background
At present, in the bearing retainer production, after the cotton skin is removed in the processing of bearing retainer creation case completion, need to change the preface to demagnetization, bubble oil, get rid of oily process, prior art specific operation is: after the cotton skin is rubbed, the cotton skin is sieved by a vibrating screen, then the cotton skin is transported to a demagnetization procedure by a human tool frame, and frame demagnetization is carried out in batches; after demagnetization is finished, manually transferring to an oil soaking process, wherein rust preventive oil needs to be sprayed to the periphery of the frame provided with the retainer, and then draining and storing the oil. Although the above steps can be completed, the following defects still exist in practical application: the working procedures have different places, are troublesome to transport, low in efficiency, high in labor cost, high in labor intensity and unqualified in product cleanliness; the oil injection is uneven, the retainer close to the circumferential side of the frame can be sprayed, the retainer close to the middle is difficult to spray oil, the retainer can rust after being placed for two days, the retainer cannot be used continuously, and the production cost of the retainer is increased.
Disclosure of Invention
The present invention has been made to overcome the above-mentioned deficiencies in the art and to provide a holder processing apparatus and a holder processing method that at least solves or alleviates one or more of the above-mentioned problems, or at least provides a useful alternative.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a holder handling device comprising:
a transport mechanism having a first transport end and a second transport end along a transport direction;
the demagnetization mechanism is provided with a demagnetization channel;
the roller mechanism comprises a roller capable of conveying materials from one end to the other end, and filtering channels are distributed on the roller; specifically, can set up the filter screen on the cylinder, the mesh is filtering channel promptly, and when according to actual need, the size of mesh is comparatively suitable about 2 cun.
The oil source mechanism comprises an oil soaking channel and an oil throwing channel which are sequentially arranged along the production direction; the oil soaking channel is arranged for spraying oil to the surface of the retainer, and the oil throwing channel is arranged for throwing redundant oil on the surface of the retainer;
the second transmission end penetrates through the demagnetization channel and then extends into one end of the roller, and the other end of the roller penetrates through the oil soaking channel and the oil throwing channel in sequence.
The processing method of the retainer is as follows: placing a mixture of cotton peels and a retainer at the first transmission tail end, firstly conveying the mixture to a demagnetization channel to remove magnetism of the retainer by the operation of a transmission mechanism, adjusting residual magnetic quantity according to the transmission speed of the transmission mechanism, then continuously conveying the mixture to a roller by the transmission mechanism, conveying the mixture along the production direction by the operation of the roller, discharging the cotton peels through a filtering channel of the roller in the conveying process, continuously conveying the retainer to an oil soaking channel, and spraying oil to the surface of the retainer for later storage, wherein the roller is designed to not only remove the cotton peels, but also uniformly coat the surface of the retainer, so that the effective utilization of oil rust preventive oil is realized, and the storage time of the retainer is prolonged; the retainer continues to be transported to the oil throwing channel, the roller rotates to help throwing away the redundant oil on the surface of the retainer, the processing time is saved, and the later-period storage of the retainer is facilitated.
Above-mentioned keep ware processing apparatus, at most only need set up artifical assistance production at first transmission end and cylinder end, compare the tradition and handle the line, not only saved the manual work, reduced intensity of labour, but also can continuous production has improved and has kept ware production efficiency greatly.
Optionally, in order to improve the cotton bark removing efficiency, the retainer processing device further comprises an air blowing mechanism, the air blowing mechanism is arranged on one side of the roller, an air outlet channel of the air blowing mechanism is arranged corresponding to the roller, and cotton bark is easily discharged from a filtering channel of the roller after being blown by the air blowing mechanism when the cotton bark retainer processing device is used conveniently. Wherein, the air blast mechanism can adopt a plurality of air blowers as required, according to setting up the high needs probably still need set up the air blast frame, and for stability, the leg bottom of air blast frame can set up grabs ground sucking disc.
Optionally, the roller is arranged obliquely downwards along the production direction, so that the material in the roller is conveyed along the production direction; besides, materials can be conveyed when the roller is horizontal in a mode of arranging the spiral piece in the roller.
Optionally, the inclination angle of the roller is 7-12 degrees, and when the transmission speed of the transmission mechanism is 10-17.5 m/min; the rotating speed of the roller is 15-30r/min, and the oil quantity of the spray head is not more than 3m3During the/h, at this moment, need not to set up the flight in the cylinder, only can realize the material through inclination angle and carry, under this inclination angle, under the blast mechanism effect of supplementary 370W multiple wing formula fan, can make cotton skin get rid of efficiency and production efficiency and reach a better balance, the undersize reduces production efficiency, and efficiency is got rid of to too big influence cotton skin.
Optionally, in order to accurately throw the material to the transmission mechanism, the retainer processing device further comprises a discharging platform, the discharging platform and the demagnetizing mechanism are sequentially arranged along the production direction, a discharging channel is further arranged on the discharging platform, an outlet of the discharging channel is arranged above the transmission mechanism, when the device is used conveniently, the material is firstly placed on the discharging platform, and the material can be manually and gradually thrown onto the transmission mechanism through the discharging channel.
Optionally, in order to prevent the material on the discharging platform from falling from the side of the platform, the top of the discharging platform can be set to be in a form of a discharging groove, and the discharging channel is communicated with the discharging groove.
Optionally, the transmission mechanism may adopt the following structure: including the transmission band, the transmission band has the first baffle that a plurality of intervals set up along the direction of transfer, the both sides of transmission band have the second baffle, transmission band, first baffle and second baffle can enclose into and accept the recess. The novel material conveying device has the advantages that the material conveying device can be particularly, structural forms such as a skirt edge conveying belt and a baffle conveying belt can be directly adopted, the groove is accepted, the material can be prevented from falling from the side portion of the conveying belt, and the material can be conveyed from the lower portion to the upper portion when the material conveying device is inclined conveniently. The transmission mechanism further comprises a chassis and other structures for driving the transmission belt, which are in the prior art and are not described in detail.
Optionally, the oil source mechanism further comprises an oil tank; and the spray heads are arranged at the top or/and the side part of the oil soaking channel. The oil can be discharged from the nozzle conveniently, and the sprayed oil can be effectively utilized due to the falling of the oil gravity.
Optionally, the oil source mechanism comprises an oil spraying tank which is obliquely and downwards arranged along the production direction, so that oil splashing is avoided, an oil foaming channel is formed at the front end of the oil spraying tank, and an oil throwing channel is formed at the rear section of the oil spraying tank. The oil collecting device is obliquely arranged, so that oil falling from two positions can be conveniently collected.
Optionally, in order to utilize falling oil, the oil source mechanism further comprises an oil return pipe, a backflow port is formed in the bottom of the oil throwing channel, the number of the backflow ports can be more than one, and the oil return pipe is communicated with the backflow port and the oil tank. The oil dropping through the roller in the oil soaking channel and the oil thrown out through the rotation of the roller in the oil throwing channel are collected to the backflow port, so that the backflow port is better arranged close to the rear side of the oil throwing channel, the oil flows into the oil tank through the oil return pipe and is reused, and the utilization rate of the derusting oil is improved.
Wherein, the demagnetization structure can adopt the prior demagnetizer; the roller of the roller mechanism is generally arranged on a plurality of roller carriers arranged in parallel, and the rotation of the roller is realized by a gear on a driving motor and a gear ring coated on the roller, or a motor belt wheel driving mode is adopted; like the pallet frame, the blowing frame and other frames involved in the assembly line, the bottom of the legs of the frames can be fixed by a ground suction cup for stability.
The invention adopts the structure, and has the advantages that:
1. the continuous processing of all the procedures of removing cotton skin, demagnetizing, soaking oil and throwing oil in the retainer processing can be realized, and the processing time is greatly saved; in addition, the labor is saved, the labor intensity of workers is reduced, and the processing efficiency of the retainer is greatly improved;
2. through the arrangement of the roller mechanism, the cotton skin removing process is easier and the cotton skin is removed more cleanly; the auxiliary blowing mechanism has higher cotton skin removing efficiency; in addition, the surface of the retainer can be uniformly stained with the rust removing oil, the utilization rate of the rust removing oil is improved, and the storage time of the retainer is prolonged.
Drawings
FIG. 1 is a schematic diagram of a manufacturing line structure according to an embodiment of the present invention;
FIG. 2 is a schematic view of a portion of the drum of FIG. 1;
FIG. 3 is a schematic view of the production line of FIG. 1 with the blower mechanism added;
FIG. 4 is a schematic perspective view of the production line of FIG. 2 with a blanking platform;
FIG. 5 is a top view of FIG. 4;
fig. 6 is a right-view structural diagram of fig. 4.
1. The device comprises a
Detailed Description
In order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.
In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
As shown in fig. 1-2, in the present embodiment, the holder processing apparatus includes a
The use principle is as follows: placing a mixture of cotton peels and a retainer at the first transmission end, firstly conveying the mixture to a
Above-mentioned keep ware processing apparatus, at most only need set up artifical assistance production at first transmission end and 31 ends of cylinder, compare traditional processing line, not only saved the manual work, reduced intensity of labour, but also can continuous production has improved and has kept ware production efficiency greatly.
Understandably, as shown in fig. 3, in one embodiment, in order to improve the cotton bark removing efficiency, the retainer processing device further comprises an
It will be appreciated that, as shown in fig. 1, 2 and 3, in one embodiment, the
It can be understood that, as shown in fig. 4, in one embodiment, in order to accurately feed materials to the
It will be appreciated that, as shown in fig. 4 and 6, in one embodiment, the
It should be noted that, in fig. 1 and fig. 2 to 5, the structure of the drum is only a schematic structure, only the framework of the drum is shown, and the structure of the filter screen covering the framework is not shown; the partial structure of the roller is schematically shown in fig. 2.
The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art. The details of the present invention are not described in detail, but are known to those skilled in the art.
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