阅读说明：本技术 一种自动融化铸造成型一体设备 (Automatic melt casting integrated equipment ) 是由 皮奎 于 2020-07-22 设计创作，主要内容包括：本发明公开了一种自动融化铸造成型一体设备,包括机体,机体左侧设有控制腔,控制腔上侧设有调节腔,机体上侧固设有融化外壳,融化外壳中设有融化腔,机体右侧固设有压铸外壳,压铸外壳中设有压铸腔,压铸外壳左右侧壁分别设有滑轮腔,融化外壳中设有融化金属的融化装置,融化装置包括固定安装在融化外壳右侧的交变电源,控制腔中设有控制熔融金属的控制装置,压铸腔中设有压铸的压铸装置,此设备能够一次性快速地对金属件压铸成型,无需分为熔化金属、运输、倾倒等步骤操作,加快了铸造工艺的加工速度,增加生产效率,而且能够减少安全事故的发生。(The invention discloses an automatic melting and casting integrated device, which comprises a machine body, wherein a control cavity is arranged on the left side of the machine body, an adjusting cavity is arranged on the upper side of the control cavity, a melting shell is fixedly arranged on the upper side of the machine body, a melting cavity is arranged in the melting shell, a die-casting shell is fixedly arranged on the right side of the machine body, a die-casting cavity is arranged in the die-casting shell, pulley cavities are respectively arranged on the left side wall and the right side wall of the die-casting shell, a melting device for melting metal is arranged in the melting shell, the melting device comprises an alternating power supply fixedly arranged on the right side of the melting shell, a control device for controlling the molten metal is arranged in the control cavity, and the die-casting cavity is provided with the die-casting device for die-casting.)

1. The utility model provides an automatic melt casting shaping all-in-one equipment, includes the organism, its characterized in that: the machine body is characterized in that a control cavity is arranged on the left side of the machine body, an adjusting cavity is arranged on the upper side of the control cavity, a melting shell is fixedly arranged on the upper side of the machine body, a melting cavity is arranged in the melting shell, a die-casting shell is fixedly arranged on the right side of the machine body, a die-casting cavity is arranged in the die-casting shell, pulley cavities are respectively arranged on the left side wall and the right side wall of the die-casting shell, and a melting device for melting metal is arranged; the melting device comprises an alternating power supply fixedly arranged on the right side of the melting shell, a high-frequency coil connected with a lead of the alternating power supply is fixedly arranged on the side wall of the melting cavity, a melting container is fixedly arranged on the lower side wall of the melting cavity, a high-temperature filter screen is fixedly arranged in the melting container, a communicating circulation pipeline is fixedly arranged at the lower side of the melting container, an adjusting rotating wheel is fixedly arranged at the lower side of the circulation pipeline, the right side wall of the adjusting cavity is fixedly provided with an arc block, the adjusting rotating wheel is rotatably connected with a rotating pipeline capable of sliding on the arc block, a fixed block is fixedly arranged on the lower side of the rotating pipeline, a sliding rod is rotatably connected on the fixed block, a motor block and a fixed plate are fixedly arranged on the lower side wall of the control cavity, the motor block is fixedly provided with a main motor, the main motor is in power connection with a motor shaft which is rotatably connected to the fixing plate, and a power gear is fixedly arranged on the motor shaft; and a control device for controlling molten metal is arranged in the control cavity, and a die-casting device for die-casting is arranged in the die-casting cavity.

2. The automatic melting casting and forming integrated equipment as claimed in claim 1, wherein: the side wall sets firmly the control pneumatic cylinder under the regulation chamber, sliding connection has the control piston in the control pneumatic cylinder, two control piston rods have set firmly on the control piston, the control slide has set firmly on the control piston rod, the slide bar is in slide in the control slide, the control piston downside is connected with the piston spring, the lateral wall sets firmly respectively around the control chamber promotes the pneumatic cylinder, the rear side promote the pneumatic cylinder with be connected with the hydraulic pressure pipe between the control pneumatic cylinder.

3. The automatic melting casting and forming integrated equipment as claimed in claim 1, wherein: the control device comprises a base fixedly arranged on the lower side wall of the control cavity, a rotating shaft block is fixedly arranged on the base, an electromagnetic impeller is fixedly arranged on the base, a push rod is connected in the electromagnetic impeller in a sliding manner, a push plate is fixedly arranged on the push rod, a movable rotating shaft which is connected in the rotating shaft block in a sliding manner is rotatably connected on the push plate, a rotating shaft spring is connected between the movable rotating shaft and the rotating shaft block, two rotating shaft rods are fixedly arranged on the left side wall of the control cavity, a fixed rotating shaft is rotatably connected on each rotating shaft rod, a pushing rotating wheel and a connecting gear are fixedly arranged on the fixed rotating shaft, the connecting gear can be meshed with the movable gear, three gear blocks are slidably connected between the two connecting gears, a pushing shaft is fixedly arranged on each pushing wheel, a rotating shaft sleeve is rotatably connected in the pushing shaft, and a pushing connecting rod is fixedly arranged, and a pushing piston is connected in each pushing hydraulic cylinder in a sliding manner, and a piston push rod hinged with the pushing connecting rod is fixedly arranged on the pushing piston.

4. The automatic melting casting and forming integrated equipment as claimed in claim 1, wherein: the die-casting device comprises a connecting track fixedly installed on the left side wall of the die-casting shell, a conical funnel communicated with the connecting track is fixedly arranged in the die-casting shell, communicated pouring openings are fixedly arranged on the lower side of the conical funnel, die-casting hydraulic cylinders are respectively and fixedly arranged on the left side and the right side of the die-casting shell, a die-casting piston is slidably connected in the die-casting hydraulic cylinders, a die-casting spring is connected on the die-casting piston, a die-casting piston rod is fixedly arranged on the die-casting piston, a die-casting sliding plate is fixedly arranged on the die-casting sliding plate, a sliding bottom plate is slidably connected between the two pulley cavities and the die-casting cavity respectively, a sliding block is fixedly arranged on the lower side of each sliding bottom plate, a sliding spring is connected between the two sliding blocks, a pulley rod is fixedly arranged, pulley ropes fixed on the side wall of the movable pulley and the sliding bottom plate are wound on the movable pulley, the pushing hydraulic cylinder on the front side is connected with the two die-casting hydraulic cylinders respectively to form a hydraulic pipe, and an opening is formed in the rear side of the die-casting cavity.

Technical Field

The invention relates to the relevant field of casting, in particular to automatic melting casting forming integrated equipment.

Background

At present, with the development of society, metal products are spread throughout people's lives, but a part of the production and processing of metal parts is produced by casting, liquid metal is cast into a casting cavity matched with the shape of a part, and after the liquid metal is cooled and solidified, a part or a blank is obtained.

Disclosure of Invention

Aiming at the technical defects, the invention provides an automatic melting casting and forming integrated device which can overcome the defects.

The invention discloses automatic melting and casting integrated equipment which comprises an engine body, wherein a control cavity is arranged on the left side of the engine body, an adjusting cavity is arranged on the upper side of the control cavity, a melting shell is fixedly arranged on the upper side of the engine body, a melting cavity is arranged in the melting shell, a die-casting shell is fixedly arranged on the right side of the engine body, a die-casting cavity is arranged in the die-casting shell, pulley cavities are respectively arranged on the left side wall and the right side wall of the die-casting shell, and a melting device for melting metal is arranged in the melting shell; the melting device comprises an alternating power supply fixedly arranged on the right side of the melting shell, a high-frequency coil connected with a lead of the alternating power supply is fixedly arranged on the side wall of the melting cavity, a melting container is fixedly arranged on the lower side wall of the melting cavity, a high-temperature filter screen is fixedly arranged in the melting container, a communicating circulation pipeline is fixedly arranged at the lower side of the melting container, an adjusting rotating wheel is fixedly arranged at the lower side of the circulation pipeline, the right side wall of the adjusting cavity is fixedly provided with an arc block, the adjusting rotating wheel is rotatably connected with a rotating pipeline capable of sliding on the arc block, a fixed block is fixedly arranged on the lower side of the rotating pipeline, a sliding rod is rotatably connected on the fixed block, a motor block and a fixed plate are fixedly arranged on the lower side wall of the control cavity, the motor block is fixedly provided with a main motor, the main motor is in power connection with a motor shaft which is rotatably connected to the fixing plate, and a power gear is fixedly arranged on the motor shaft; and a control device for controlling molten metal is arranged in the control cavity, and a die-casting device for die-casting is arranged in the die-casting cavity.

Preferably, the lateral wall sets firmly the control pneumatic cylinder under the regulation chamber, sliding connection has the control piston in the control pneumatic cylinder, two control piston rods have set firmly on the control piston, the control slide has set firmly on the control piston rod, the slide bar is in slide in the control slide, the control piston downside is connected with the piston spring, the lateral wall sets firmly respectively around the control chamber promotes the pneumatic cylinder, the rear side promote the pneumatic cylinder with be connected with the hydraulic pressure pipe between the control pneumatic cylinder.

Preferably, the control device comprises a base fixedly installed on the lower side wall of the control cavity, a rotating shaft block is fixedly installed on the base, an electromagnetic impeller is fixedly installed on the base, a push rod is connected to the electromagnetic impeller in a sliding manner, a push plate is fixedly installed on the push rod, a movable rotating shaft which is connected to the rotating shaft block in a sliding manner is rotatably connected to the push plate, a rotating shaft spring is connected between the movable rotating shaft and the rotating shaft block, two rotating shaft rods are fixedly installed on the left side wall of the control cavity, a fixed rotating shaft is rotatably connected to each rotating shaft rod, a pushing rotating wheel and a connecting gear are fixedly installed on the fixed rotating shaft, the connecting gear can be meshed with the movable gear, three gear blocks are slidably connected between the two connecting gears, a pushing shaft is fixedly installed on each pushing rotating wheel, a rotating shaft sleeve is rotatably connected to the pushing shaft, and a pushing connecting rod is fixedly installed, and a pushing piston is connected in each pushing hydraulic cylinder in a sliding manner, and a piston push rod hinged with the pushing connecting rod is fixedly arranged on the pushing piston.

Preferably, the die-casting device comprises a connecting rail fixedly installed on the left side wall of the die-casting shell, a conical funnel communicated with the connecting rail is fixedly installed in the die-casting shell, a communicated pouring opening is fixedly installed on the lower side of the conical funnel, die-casting hydraulic cylinders are respectively fixedly installed on the left side and the right side of the die-casting shell, a die-casting piston is slidably connected in the die-casting hydraulic cylinders, a die-casting spring is connected on the die-casting piston, a die-casting piston rod is fixedly installed on the die-casting piston, a die-casting sliding plate is fixedly installed on the die-casting sliding plate, a sliding bottom plate is slidably connected between the two pulley cavities and the die-casting cavity, a sliding block is fixedly installed on the lower side of each sliding bottom plate, a sliding spring is connected between the two sliding blocks, a pulley lever is fixedly installed on each, pulley ropes fixed on the side wall of the movable pulley and the sliding bottom plate are wound on the movable pulley, the pushing hydraulic cylinder on the front side is connected with the two die-casting hydraulic cylinders respectively to form a hydraulic pipe, and an opening is formed in the rear side of the die-casting cavity.

The beneficial effects are that: the utility model provides an automatic melt casting integrated equipment, wherein melt the device and can melt the metal fast, and flow to the die-casting device automatically, controlling means can control the volume that the molten metal flows in, and control die-casting shaping, the die-casting device can be automatic with metal die-casting shaping, and make the automatic discharge apparatus of foundry goods, this equipment can be once only to the metalwork die-casting shaping fast, need not to divide into the molten metal, the transportation, step operations such as topple over, the process velocity of casting technology has been accelerated, increase production efficiency, and can reduce the emergence of incident.

Drawings

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.

FIG. 1 is a schematic overall view of an automatic melting, casting and forming integrated device according to the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

fig. 3 is a partial enlarged view of the invention at B in fig. 1.

Detailed Description

All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations and/or steps that are mutually exclusive.

The invention will now be described in detail with reference to fig. 1-3, for the sake of convenience, the orientations described hereinafter being defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.

The invention relates to an automatic melting and casting integrated device, which comprises a machine body 10, wherein a control cavity 70 is arranged on the left side of the machine body 10, an adjusting cavity 71 is arranged on the upper side of the control cavity 70, a melting shell 46 is fixedly arranged on the upper side of the machine body 10, a melting cavity 72 is arranged in the melting shell 46, a die-casting shell 52 is fixedly arranged on the right side of the machine body 10, a die-casting cavity 73 is arranged in the die-casting shell 52, pulley cavities 74 are respectively arranged on the left side wall and the right side wall of the die-casting shell 52, a melting device 75 for melting metal is arranged in the melting shell 46, the melting device 75 comprises an alternating power supply 50 fixedly arranged on the right side of the melting shell 46, a high-frequency coil 47 connected with the alternating power supply 50 is fixedly arranged on the side wall of the melting cavity 72, a melting container 48 is fixedly arranged on the lower side wall of the melting cavity 72, a high-temperature, the utility model discloses a motor, including circulation pipeline 45, regulation chamber 71, fixed block 42, slide bar 41, motor piece 15 and fixed plate 14 have set firmly on the control chamber 70, main motor 11 has set firmly on the motor piece 15, main motor 11 power connection has motor shaft 12 of rotating the connection on the fixed plate 14, power gear 13 has set firmly on motor shaft 12, be equipped with the controlling means 76 of control melting metal in the control chamber 70, be equipped with the die-casting device 77 of die-casting in the die-casting chamber 73, adjust chamber 71 right side wall and set firmly arc piece 67, it can to rotate on the regulation wheel 44 the gliding rotation pipeline 43 in arc piece 67, it has set firmly fixed block 42 to rotate the pipeline 43 downside, it is connected with slide bar 41 to rotate on the fixed block 42, it has set firmly motor piece 15 and fixed plate 14 to adjust the chamber 70 lower side.

Advantageously, a control cylinder 36 is fixedly arranged on the lower side wall of the adjusting cavity 71, a control piston 37 is slidably connected in the control cylinder 36, two control piston rods 39 are fixedly arranged on the control piston 37, a control sliding plate 40 is fixedly arranged on the control piston rods 39, the slide rod 41 slides in the control slide plate 40, a piston spring 38 is connected to the lower side of the control piston 37, the front and rear side walls of the control chamber 70 are respectively fixedly provided with a pushing hydraulic cylinder 34, a hydraulic pipe 35 is connected between the pushing hydraulic cylinder 34 and the control hydraulic cylinder 36 at the rear side, thereby putting a metal material into the melting vessel 48, activating the alternating power source 50, energizing the high-frequency coil 47, the high frequency coil 47 heats the molten metal, which passes through the high temperature screen 49 and flows into the flow duct 45 and then into the rotary duct 43.

Advantageously, the control device 76 includes a base 23 fixedly mounted on the lower side wall of the control chamber 70, a rotating shaft block 17 is fixedly mounted on the base 23, an electromagnetic pusher 22 is fixedly mounted on the base 23, a push rod 21 is slidably connected to the electromagnetic pusher 22, a push plate 20 is fixedly mounted on the push rod 21, a movable rotating shaft 19 slidably connected to the rotating shaft block 17 is rotatably connected to the push plate 20, a rotating shaft spring 18 is connected between the movable rotating shaft 19 and the rotating shaft block 17, two rotating shaft rods 24 are fixedly mounted on the left side wall of the control chamber 70, a fixed rotating shaft 25 is rotatably connected to each rotating shaft rod 24, a pushing rotating wheel 26 and a connecting gear 27 are fixedly mounted on the fixed rotating shaft 25, the connecting gear 27 can be engaged with the movable gear 16, three gear blocks 28 are slidably connected between the two connecting gears 27, a pushing shaft 29 is fixedly mounted on each pushing rotating wheel 26, the pushing shaft 29 is rotatably connected with a rotating shaft sleeve 30, a pushing connecting rod 31 is fixedly arranged on the rotating shaft sleeve 30, a pushing piston 33 is slidably connected in each pushing hydraulic cylinder 34, a piston push rod 32 hinged to the pushing connecting rod 31 is fixedly arranged on the pushing piston 33, so that the main motor 11 is started, the motor shaft 12 rotates to drive the power gear 13 to rotate, the movable gear 16 is driven to rotate, the electromagnetic pusher 22 is started to control the push rod 21 and the push plate 20 to move, the movable rotating shaft 19 and the movable gear 16 are driven to move, when the movable gear 16 is meshed with the connecting gear 27 on the rear side, the movable gear 16 drives the connecting gear 27 on the rear side and the pushing rotating wheel 26 to rotate, drives the pushing connecting rod 31 and the piston push rod 32 on the rear side to move, and pushes the pushing piston 33 to slide in the pushing hydraulic cylinder 34, the pushing hydraulic cylinder 34 at the rear side pressurizes the control hydraulic cylinder 36 through the hydraulic pipe 35, pushes the control piston 37 to ascend, the piston spring 38 is stretched, the control piston 37 drives the control piston rod 39 and the control slide plate 40 to ascend, pushes the rotating pipe 43 to rotate upwards, the sliding rod 41 slides in the control slide plate 40, the arc block 67 blocks the passage of the rotating pipe 43, the molten metal stops flowing, when the electromagnetic pusher 22 controls the push plate 20 to reset, the rotating shaft spring 18 pushes the movable rotating shaft 19 to move, so that the movable gear 16 is engaged with the connecting gear 27 at the front side, the movable gear 16 drives the connecting gear 27 at the front side and the pushing rotating wheel 26 to rotate, and the pushing piston 33 at the front side is driven to slide in the pushing hydraulic cylinder 34, the pushing cylinder 34 on the front side generates high pressure.

Beneficially, the die-casting device 77 includes a connecting rail 51 fixedly installed on the left side wall of the die-casting housing 52, a conical funnel 53 communicating with the connecting rail 51 is fixedly installed in the die-casting housing 52, a communicating pouring opening 54 is fixedly installed on the lower side of the conical funnel 53, die-casting hydraulic cylinders 61 are respectively fixedly installed on the left side and the right side of the die-casting housing 52, a die-casting piston 62 is slidably connected in the die-casting hydraulic cylinder 61, a die-casting spring 63 is connected on the die-casting piston 62, a die-casting piston rod 60 is fixedly installed on the die-casting piston rod 62, a die-casting sliding plate 55 is fixedly installed on the die-casting sliding plate 55, a sliding bottom plate 57 is slidably connected between the two pulley cavities 74 and the die-casting cavity 73, a sliding block 58 is fixedly installed on the lower side of each sliding bottom plate 57, and a sliding, each die-casting sliding plate 55 is fixedly provided with a pulley lever 65, the pulley lever 65 is rotatably connected with a movable pulley 64, the movable pulley 64 is wound with a pulley rope 66 fixed on the side wall of the movable pulley 64 and the sliding bottom plate 57, the pushing hydraulic cylinder 34 at the front side is respectively connected with the two die-casting hydraulic cylinders 61 to form a hydraulic pipe 35, the rear side of the die-casting cavity 73 is provided with an opening, so that when high pressure is generated in the pushing hydraulic cylinder 34 at the front side, the hydraulic pipe 35 pressurizes the die-casting hydraulic cylinders 61 to respectively push the die-casting pistons 62 to move, the die-casting springs 63 can reset the die-casting pistons 62 to push the die-casting sliding plates 55 and the die-casting templates 56 to move, the two die-casting templates 56 are closed, molten metal in the rotating pipeline 43 flows into the connecting rail 51 and then flows into the conical hopper 53, the casting mold plate 56 moves to drive the pulley lever 65 and the movable pulley 64 to move, so that the sliding base plate 57 moves, the moving distance of the sliding base plate 57 is twice of the moving distance of the casting slide plate 55, when the casting mold plates 56 move in opposite directions, the sliding spring 59 drives the two sliding blocks 58 to move to drive the sliding base plate 57 to move to close the lower side of the casting cavity 73, when the two casting mold plates 56 are separated, the casting slide plate 55 drives the movable pulley 64 to move towards two sides, the sliding base plate 57 is driven by the pulley rope 66 to move towards two sides, the lower side of the casting cavity 73 is opened, and a formed casting falls to exit from the opening.

In the initial state, the main motor 11, the electromagnetic driver 22, and the alternating current power source 50 are not activated, the two die-cast die plates 56 are separated, and the movable gear 16 is engaged with the connecting gear 27 on the front side.

When the work is started, the metal material is put into the melting container 48, the alternating power supply 50 is started, the high-frequency coil 47 is electrified, the high-frequency coil 47 heats and melts the metal, the melted metal passes through the high-temperature filter screen 49 and flows into the flowing pipeline 45, then flows into the rotating pipeline 43, the main motor 11 is started, the motor shaft 12 rotates to drive the power gear 13 to rotate, the movable gear 16 is driven to rotate, the electromagnetic pusher 22 is started, the control push rod 21 and the push plate 20 move to push the movable rotating shaft 19 and the movable gear 16 to move, when the movable gear 16 is meshed with the connecting gear 27 at the rear side, the movable gear 16 drives the connecting gear 27 at the rear side and the pushing rotating wheel 26 to rotate to drive the pushing connecting rod 31 and the piston push rod 32 at the rear side to move to push the pushing piston 33 to slide in the pushing hydraulic cylinder 34, the pushing hydraulic cylinder 34 at the rear side, pushing the control piston 37 to rise, the piston spring 38 is stretched, the control piston 37 drives the control piston rod 39 and the control slide plate 40 to rise, the pushing rotary pipe 43 rotates upwards, the sliding rod 41 slides in the control slide plate 40, the circular arc block 67 blocks the channel of the rotary pipe 43, the molten metal stops flowing, when the electromagnetic pusher 22 controls the push plate 20 to reset, the rotary shaft spring 18 pushes the movable rotary shaft 19 to move, so that when the movable gear 16 is meshed with the connecting gear 27 on the front side, the movable gear 16 drives the connecting gear 27 on the front side and the pushing rotary wheel 26 to rotate, the pushing piston 33 on the front side is driven to slide in the pushing hydraulic cylinder 34, the pushing hydraulic cylinder 34 on the front side generates high pressure, when high pressure is generated in the pushing hydraulic cylinder 34 on the front side, the hydraulic pipe 35 pressurizes in the die casting hydraulic cylinder 61, respectively pushes the die casting pistons 62 to move, and the die casting spring 63 can reset the die casting, the die-casting slide plate 55 and the die-casting die plate 56 are pushed to move, the two die-casting die plates 56 are closed, the molten metal in the rotating pipeline 43 flows into the connecting track 51 and then flows into the conical hopper 53 and flows between the two die-casting die plates 56 through the pouring opening 54, so that the metal is formed, when the die-casting die plates 56 move, the pulley rod 65 and the movable pulley 64 are driven to move, so that the sliding bottom plate 57 moves, the moving distance of the sliding bottom plate 57 is twice of the moving distance of the die-casting slide plate 55, when the die-casting die plates 56 move oppositely, the sliding spring 59 drives the two sliding blocks 58 to move, so that the sliding bottom plate 57 is driven to move to close the lower side of the die-casting cavity 73, when the two die-casting die plates 56 are separated, the die-casting slide plate 55 drives the movable pulley 64 to move towards both sides, the sliding bottom plate 57 is driven to move, out of the opening.

The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.