Semi-solid forming system based on fan-shaped efficient runner

文档序号:962128 发布日期:2020-11-03 浏览:4次 中文

阅读说明:本技术 基于扇形高效流道的半固态成型体系 (Semi-solid forming system based on fan-shaped efficient runner ) 是由 朱立群 田跃文 张显东 姜鲁 夏恩帅 张峰 于 2020-07-09 设计创作,主要内容包括:本发明基于扇形高效流道的半固态成型体系,包括对应设置的下模和上模,所述下模包括下模腔连通扇形高效流道结构,扇形高效流道结构包括连接于下模的流道引入块,流道引入块上设置有浇口装配槽,浇口装配槽中部设置有浇口引入槽,浇口引入槽连通下模流道,下模流道包括上流斜坡,以及连通上流斜坡的流道入口;下模流道呈扇形向外扩散状,且下模流道与浇口引入槽对应处设置有金属液汇集槽;流道入口的高度为模腔连接处高度的55%-78%。(The invention relates to a semi-solid forming system based on a fan-shaped efficient runner, which comprises a lower die and an upper die which are correspondingly arranged, wherein the lower die comprises a lower die cavity communicated with a fan-shaped efficient runner structure, the fan-shaped efficient runner structure comprises a runner introduction block connected with the lower die, a runner assembly groove is arranged on the runner introduction block, a runner introduction groove is arranged in the middle of the runner assembly groove, the runner introduction groove is communicated with a lower die runner, and the lower die runner comprises an upstream slope and a runner inlet communicated with the upstream slope; the lower die runner is in a fan-shaped outward diffusion shape, and a molten metal collecting groove is arranged at the position of the lower die runner, which corresponds to the sprue introducing groove; the height of the runner inlet is 55-78% of the height of the connecting part of the die cavity.)

1. A semi-solid forming system based on a fan-shaped efficient runner is characterized in that: the lower die comprises a lower die and an upper die which are correspondingly arranged, wherein the lower die comprises a lower die cavity communicated with a fan-shaped efficient flow channel structure, the fan-shaped efficient flow channel structure comprises a flow channel introduction block connected to the lower die, a sprue assembly groove is formed in the flow channel introduction block, a sprue introduction groove is formed in the middle of the sprue assembly groove and communicated with a lower die flow channel, and the lower die flow channel comprises an upstream slope and a flow channel inlet communicated with the upstream slope; the lower die runner is in a fan-shaped outward diffusion shape, and a molten metal collecting groove is arranged at the position of the lower die runner, which corresponds to the sprue introducing groove; the height of the runner inlet is 55-78% of the height of the connecting part of the die cavity.

2. The semi-solid forming system based on the fan-shaped efficient runner as claimed in claim 1, wherein: the lower die comprises a lower die cavity, and the lower die cavity comprises a plurality of corresponding cavities of the slender angle plates, a product round cavity and a plurality of corresponding cavities of the product.

3. The semi-solid forming system based on the fan-shaped high-efficiency runner as claimed in claim 2, wherein: the upper die comprises an upper die cavity, and the upper die cavity comprises an upper die corresponding cavity A, an upper die corresponding cavity B and an upper die corresponding cavity C which are respectively matched with the slender angle plate corresponding cavity, the product round cavity and the product corresponding cavity.

4. The semi-solid forming system based on the fan-shaped high-efficiency runner as claimed in claim 3, wherein: and a plurality of overflow runners are arranged on the lower die corresponding to the lower die cavity of the product.

5. The semi-solid forming system based on the fan-shaped efficient runner as claimed in claim 4, wherein: the overflow runners are symmetrically and uniformly distributed on two sides of the product by taking the center of the product as a reference.

6. The semi-solid forming system based on the fan-shaped efficient runner as claimed in claim 5, wherein: the overflow channel is communicated with the overflow groove, and the overflow groove is communicated with the vacuum extraction device.

7. The semi-solid forming system based on the fan-shaped efficient runner as claimed in claim 6, wherein: a plurality of mold cores are arranged between the upper mold cavity and the lower mold cavity.

8. The semi-solid forming system based on the fan-shaped efficient runner as claimed in claim 7, wherein: be provided with lower mould assembly high platform on the lower mould, be provided with the mould assembly on the lower mould assembly high platform and correspond the groove, go up the mould and include the last mould assembly that matches with lower mould assembly high platform and correspond the platform, go up the mould assembly and correspond the bench and be provided with the last mould ka tai that corresponds the groove cooperation and use with last mould assembly on the bench.

9. The semi-solid forming system based on the fan-shaped efficient runner of claim 8, wherein: the lower die is provided with a lower die assembly table corresponding to the lower die assembly height table, the lower die assembly table is provided with a copying clamping groove, and the upper die is correspondingly provided with a copying clamping table.

10. The semi-solid forming system based on the fan-shaped efficient runner of claim 9, wherein: the lower die assembly high platform is connected with the lower die assembly platform through a slope.

Technical Field

The invention relates to a molding technology, in particular to preparation of automobile parts, and particularly shows a semi-solid molding system based on a fan-shaped efficient runner.

Background

Die casting is called casting for short, and is a precision forming technology for metal parts close to the final shape and size, and the final product is a die casting. The essence of the method is that under the action of high pressure, liquid metal is filled into a die cavity at high speed, and is formed and solidified under the action of pressure, so that a die casting with clear outline and smooth surface is obtained. In the non-ferrous metal casting industry, die casting is an important casting method. In recent years, light alloys mainly containing magnesium and aluminum have gained importance in the die casting industry, and aluminum alloy castings obtained by die casting account for about six components of the total amount of lead alloy castings.

The semi-solid die casting is a novel die casting method, a die cavity is filled with semi-solid liquid metal, but the semi-solid liquid metal has high viscosity and is difficult to flow, so that the semi-solid liquid metal is one of the characteristics of the semi-solid liquid metal, and the semi-solid liquid metal cannot be efficiently formed in the forming mode at the present stage.

Therefore, there is a need to provide a semi-solid molding system based on a fan-shaped high-efficiency runner to solve the above problems.

Disclosure of Invention

The invention aims to provide a semi-solid forming system based on a fan-shaped efficient runner.

The technical scheme is as follows:

a semi-solid forming system based on a fan-shaped efficient runner comprises a lower die and an upper die which are correspondingly arranged, wherein the lower die comprises a lower die cavity communicated with a fan-shaped efficient runner structure, the fan-shaped efficient runner structure comprises a runner introduction block connected to the lower die, a runner assembly groove is arranged on the runner introduction block, a runner introduction groove is arranged in the middle of the runner assembly groove, the runner introduction groove is communicated with a lower die runner, and the lower die runner comprises an upstream slope and a runner inlet communicated with the upstream slope; the lower die runner is in a fan-shaped outward diffusion shape, and a molten metal collecting groove is arranged at the position of the lower die runner, which corresponds to the sprue introducing groove; the height of the runner inlet is 55-78% of the height of the connecting part of the die cavity.

The lower die comprises a lower die cavity, and the lower die cavity comprises a plurality of corresponding cavities of the slender angle plates, a product round cavity and a plurality of corresponding cavities of the product.

Further, the upper die comprises an upper die cavity, and the upper die cavity comprises an upper die corresponding cavity A, an upper die corresponding cavity B and an upper die corresponding cavity C which are respectively matched with the slender angle plate corresponding cavity, the product round cavity and the product corresponding cavity.

Furthermore, a plurality of overflow runners are arranged on the lower die corresponding to the lower die cavity of the product.

Furthermore, the overflow runners are symmetrically and uniformly distributed on two sides of the product by taking the center of the product as a reference.

Furthermore, the overflow channel is communicated with the overflow groove, and the overflow groove is communicated with the vacuum extraction device.

Furthermore, a plurality of mold cores are arranged between the upper mold cavity and the lower mold cavity.

Further, be provided with lower mould assembly high platform on the lower mould, be provided with the mould assembly on the lower mould assembly high platform and correspond the groove, go up the mould and include the last mould assembly that matches with lower mould assembly high platform and correspond the platform, go up the mould assembly and correspond the bench and be provided with the last mould card platform that corresponds the groove cooperation and use with last mould assembly on the bench.

Furthermore, the lower die is provided with a lower die assembly table corresponding to the lower die assembly height table, the lower die assembly table is provided with a copying clamping groove, and the upper die is correspondingly provided with a copying clamping table.

Further, the lower die assembly high platform and the lower die assembly platform are connected through a slope.

Compared with the prior art, the semi-solid metal liquid flow channel has the advantages that the fan-shaped efficient flow channel is introduced, the high-quality inflow of the semi-solid metal liquid is guaranteed, and the semi-solid forming effect is guaranteed.

Drawings

FIG. 1 is a schematic diagram of the present invention.

FIG. 2 is a second schematic structural diagram of the present invention.

Fig. 3 is a third schematic structural diagram of the present invention.

FIG. 4 is a fourth schematic view of the present invention.

Detailed Description

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