阅读说明：本技术 一种超声波自动打孔机及其使用方法 (Ultrasonic automatic punching machine and using method thereof ) 是由 黄健 钟振洪 于 2020-08-17 设计创作，主要内容包括：本发明公开了一种超声波自动打孔机及其使用方法,包括工作台,所述工作台上安装有电控箱和超声波系统,所述工作台上安装有真空吸装置,所述工作台上安装有自动送料系统,所述工作台上安装有自动打孔机构。通过气缸动力轴端万向接头,在动力气缸端上设置直线导轨,直线导轨的精密滑动,冲孔刀模定向滑动,保证刀模作直线运动,动力气缸的冲力使刀模与超声波焊头完美结合进行打孔工作,气缓冲消除共振和噪音,超声波钢模传输超声波发射的能量,达到对加工布料打孔加工的目的。本机器超声波方式打孔,解决布料打孔毛边、拉丝、散口等问题,实现了一层或多层布料打孔后的切口完整熔合,打孔完成后的布屑可通过真空吸装置收集起来。(The invention discloses an automatic ultrasonic punching machine and a using method thereof. Through cylinder power axle head universal joint, set up linear guide on power cylinder end, linear guide's accurate slip, the directional slip of cutting die that punches a hole guarantees that the cutting die is linear motion, and the impulsive force of power cylinder makes cutting die and ultrasonic bonding tool perfect adaptation carry out the work of punching, and resonance and noise are eliminated in the gas buffering, and the energy of ultrasonic wave steel mould transmission ultrasonic wave transmission reaches the purpose of processing the cloth processing of punching. This machine ultrasonic wave mode punches, solves the cloth deckle edge that punches, wire drawing, mouthful scheduling problem that looses, has realized that the incision after one deck or multilayer cloth punches is complete to fuse, and the cloth bits accessible vacuum suction device after the completion of punching collects.)

1. The utility model provides an automatic puncher of ultrasonic wave, its characterized in that, includes the workstation, install electric cabinet and ultrasonic system on the workstation, install vacuum suction device on the workstation, install automatic feeding system on the workstation, install automatic punching mechanism on the workstation.

2. A using method of an ultrasonic automatic punching machine is characterized in that,

firstly, when punching operation is required to be carried out on cloth, the cloth to be processed is placed on a workbench;

secondly, clamping and fixing the cloth to be processed by a pneumatic clamping group A and a pneumatic clamping group B of the automatic feeding system, and then accurately moving the cloth to a corresponding punching position by the automatic feeding system;

thirdly, starting an ultrasonic system, and coupling ultrasonic waves to the cloth to be processed by the ultrasonic system;

fourthly, the automatic punching mechanism descends to compress the cloth firstly, then punching is carried out, and when a cutting die of the automatic punching mechanism contacts with an ultrasonic system below, ultrasonic energy is applied to the processed object to complete punching processing;

fifthly, collecting the punched cloth scraps by a vacuum suction device;

sixthly, finishing drilling all holes of the machined object, returning the automatic feeding system to the original position, loosening the pneumatic clamping group A and the pneumatic clamping group B, taking out the machined object, and finishing one working flow;

and step seven, performing production and processing repeatedly according to the flow.

3. The automatic ultrasonic hole-punching machine according to claim 1, characterized in that said ultrasonic system comprises a set of ultrasonic transducers with a welding head at the top and a ultrasonic generator at the right side of the bottom of said working table.

4. The ultrasonic automatic hole puncher according to claim 1, wherein the automatic feeding system comprises a ball screw sliding table set, the ball screw sliding table set is provided with double linear guide rails, the double linear guide rails are connected with linear sliding blocks, the linear sliding blocks are connected with ball screws, the ball screws are connected with a driving motor, a connecting plate is arranged on the ball screw sliding table set, a mounting plate is arranged on the connecting plate, the left end of the automatic feeding system is provided with a pneumatic clamping set A, the right end of the automatic feeding system is provided with a pneumatic clamping set B, the pneumatic clamping set A and the pneumatic clamping set B are both provided with air cylinders, pressing plates are arranged on the air cylinders, and follow-up rollers are arranged below the pressing plates.

5. The ultrasonic automatic punching machine according to claim 1, wherein the automatic punching mechanism comprises a bottom plate, two sides of the bottom plate are connected with an rabbet plate, a cylinder plate is arranged on the top of the rabbet plate, a cylinder is mounted above the cylinder plate, a universal joint is arranged at the end of the cylinder, a connecting shaft penetrates through the universal joint, the connecting shaft is tightly locked on a connecting block, guide shafts are arranged on two sides of the connecting block, the guide shafts are provided with guide sleeves, the guide sleeves are fixed on a mounting plate, a linear guide rail is arranged in the middle of the mounting plate, a locking mold base is arranged on the linear guide rail, the mold base is provided with the guide sleeves, the guide sleeves are matched with guide columns, the lower ends of the guide columns are provided with presser feet, and the lower end of the mold base is.

6. The automatic ultrasonic hole puncher and the use method thereof as claimed in claim 1, wherein a communication device component is arranged in the electric cabinet, the communication device component can be connected with a gateway, a terminal is connected through the gateway, and the terminal can control the electric cabinet.

Technical Field

The invention relates to the technical field of ultrasonic waves, in particular to an automatic ultrasonic punching machine and a using method thereof.

Background

Along with the development of the society, the living standard of people is improved, the requirement on the aesthetic quality is correspondingly improved, button holes of T-shirts and shirts on the market are generally subjected to a process of sewing and edge locking after hole opening, the efficiency is low, the process is multiple, and the appearance aesthetic quality is not suitable for the requirement of seamless shirts.

The ultrasonic punching process is an efficient punching process, is mainly used for punching, melt-cutting and the like of one or more layers of synthetic fiber cloth, has the characteristics of high production efficiency of processed products, no need of needle and thread auxiliary materials, firm edge melting, smooth and burr-free cut surface, good hand feeling, accurate hole position and the like, and is widely applied to the industries of clothes, underwear, environment-friendly non-woven bags, masks and the like.

However, there is no special equipment capable of realizing high-efficiency automatic production, and the problem needs to be solved urgently.

Disclosure of Invention

The invention provides an automatic ultrasonic perforating machine and a using method thereof, which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an automatic puncher of ultrasonic wave, includes the workstation, install electric cabinet and ultrasonic system on the workstation, install vacuum suction device on the workstation, install automatic feeding system on the workstation, install automatic punching mechanism on the workstation.

A using method of an ultrasonic automatic punching machine,

firstly, when punching operation is required to be carried out on cloth, the cloth to be processed is placed on a workbench;

secondly, clamping and fixing the cloth to be processed by a pneumatic clamping group A and a pneumatic clamping group B of the automatic feeding system, and then accurately moving the cloth to a corresponding punching position by the automatic feeding system;

thirdly, starting an ultrasonic system, and coupling ultrasonic waves to the cloth to be processed by the ultrasonic system;

fourthly, the automatic punching mechanism descends to compress the cloth firstly, then punching is carried out, and when a cutting die of the automatic punching mechanism contacts with an ultrasonic system below, ultrasonic energy is applied to the processed object to complete punching processing;

fifthly, collecting the punched cloth scraps by a vacuum suction device;

sixthly, finishing drilling all holes of the machined object, returning the automatic feeding system to the original position, loosening the pneumatic clamping group A and the pneumatic clamping group B, taking out the machined object, and finishing one working flow;

and step seven, performing production and processing repeatedly according to the flow.

Preferably, the ultrasonic system comprises an ultrasonic transducer welding head group, an ultrasonic welding head is arranged at the top end of the ultrasonic transducer, and an ultrasonic generator is arranged on the right side of the bottom end of the workbench.

Preferably, the automatic feeding system comprises a ball screw sliding table set, the ball screw sliding table set is provided with double linear guide rails, the double linear guide rails are connected with linear sliding blocks, the linear sliding blocks are connected with ball screws, the ball screws are connected with a driving motor, a connecting plate is arranged on the ball screw sliding table set, a mounting plate is arranged on the connecting plate, a pneumatic clamping set A is arranged at the left end of the automatic feeding system, a pneumatic clamping set B is arranged at the right end of the automatic feeding system, air cylinders are arranged on the pneumatic clamping set A and the pneumatic clamping set B, a pressing sheet is arranged on the air cylinders, and a follow-up roller is arranged below the pressing sheet.

Preferably, the automatic punching mechanism comprises a bottom plate, wherein two sides of the bottom plate are connected with side plates, a cylinder plate is arranged at the top of each side plate, a cylinder is mounted above the cylinder plate, the end part of the cylinder is provided with a universal joint, the universal joint penetrates through a connecting shaft, the connecting shaft is tightly locked on a connecting block, two sides of the connecting block are provided with guide shafts, the guide shafts are provided with guide sleeves, the guide sleeves are fixed on the mounting plate, the middle part of the mounting plate is provided with a linear guide rail, the linear guide rail is provided with a locking mold base, the mold base is provided with the guide sleeves, the guide sleeves are matched with guide columns, the lower ends of the guide columns are provided with presser feet, and the lower.

Preferably, a communication device component is arranged in the electric cabinet, the communication device component can be connected with a gateway, and is connected with a terminal through the gateway, and the terminal can control the electric cabinet.

Compared with the prior art, the invention provides an automatic ultrasonic perforating machine and a using method thereof, and the automatic ultrasonic perforating machine has the following beneficial effects:

1. through cylinder power axle head universal joint, set up linear guide on power cylinder end, linear guide's accurate slip, the directional slip of cutting die that punches a hole guarantees that the cutting die is linear motion, and the impulsive force of power cylinder makes cutting die and ultrasonic bonding tool perfect adaptation carry out die-cut work, and resonance and noise are eliminated in the gas buffering, and ultrasonic steel die transmission ultrasonic wave transmission's energy reaches the purpose of processing the cloth and punching. This machine ultrasonic wave mode punches, solves the cloth deckle edge that punches, wire drawing, mouthful scheduling problem that looses, has realized that the incision after one deck or multilayer cloth punches is complete to fuse, and the cloth bits accessible vacuum suction device after the completion of punching collects.

2. The punching of the cloth is accurately positioned by the automatic feeding system with the ball screw sliding table group, the punching positions of multiple holes are accurate, and the automatic feeding system is high in working efficiency, simple and convenient to operate.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of an ultrasonic automatic hole puncher and a method for using the same;

FIG. 2 is a schematic view of an ultrasonic automatic hole puncher and a method of using the same;

FIG. 3 is a schematic structural view of an automatic ultrasonic hole punch and its method of use;

FIG. 4 is a schematic view of an ultrasonic automatic hole puncher and a method for using the same illustrating a structure of a welding head set of an ultrasonic transducer;

FIG. 5 is a schematic view of an ultrasonic automatic hole puncher and its method of use, automatic feeding system;

FIG. 6 is a schematic view of an electric cabinet structure of an ultrasonic automatic hole puncher and a method for using the same;

in the figure: 1. an automatic punching mechanism; 2. a work table; 3. an automatic feeding system; 4. a vacuum suction device; 5. an ultrasonic transducer; 6. an ultrasonic generator; 7. an electric cabinet; 1-1, a bottom plate; 1-2 rabbet plates; 1-3, cylinder plate; 1-4, a cylinder; 1-5, universal joint; 1-6, a connecting shaft; 1-7, connecting blocks; 1-8, a guide shaft; 1-9, a guide sleeve; 1-10, mounting plate; 1-11, a die base; 1-12, a guide sleeve; 1-13, guide posts; 1-14, a presser foot; 1-15, punching a cutter die; 1-16, linear guide rail; 2-1, a steel frame; 2-2, wood bench board; 2-3, operating platform; 2-4 limiting blocks; 3-1, a ball screw sliding table group; 3-2, double linear guide rails; 3-3, a linear slide block; 3-4, ball screw; 3-5, a motor; 3-6, connecting plates; 3-7, mounting a plate; 3-8, a cylinder; 3-9, tabletting; 3-10, follow-up rollers; 3-11, supporting baffle plates; 3-12, engineering drag chain; 5-1, ultrasonic welding heads; 5-2, an ultrasonic transducer; 5-3, a flange plate; 5-4, a bracket; 5-5, a fan; 5-6, a shield; 7-1, an electric box body; 7-2, a human-computer interface; 7-3, a power switch; 7-4, and an emergency stop switch.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

An automatic ultrasonic perforating machine comprises a workbench 2, an automatic perforating mechanism 1 is arranged in the middle of the upper surface of the workbench 2, an electric cabinet 7 is arranged on the right side of the automatic perforating mechanism 1, an ultrasonic transducer welding head group 5 is arranged on the same axis of the middle of the bottom end of the workbench 2 and the automatic perforating mechanism 1, an ultrasonic welding head 5-1 is arranged at the top end of the ultrasonic transducer welding head group 5, which penetrates through the inner side of the workbench 2, an ultrasonic generator 6 is arranged on the right side of the bottom end of the workbench 2, a vacuum suction device 4 is arranged at the left side of the bottom end of the workbench 2, which is close to the ultrasonic transducer welding head group 5, an automatic feeding system 3 is arranged on the upper surface of the workbench 2, which is close to the rear side, a pneumatic clamping group A is arranged at the left end of the automatic feeding system 3, a pneumatic clamping group B is arranged at the right, the upper end of the automatic punching mechanism 1 is provided with a power cylinder 1-4, the end of the power cylinder 1-4 is provided with a linear guide rail 1-16, and the lower end of the linear guide rail 1-16 is provided with a punching cutter die 1-15;

the workbench 2 comprises a wood bedplate 2-2, the wood bedplate 2-2 is arranged above the steel frame 2-1, an operating platform 2-3 is arranged above the wood bedplate 2-2, and a limiting block 2-4 is arranged on the rear side of the operating platform 2-3;

the automatic punching mechanism 1 comprises a bottom plate 1-1, wherein two sides of the bottom plate 1-1 are connected with enterprise plates 1-2, the top of each enterprise plate 1-2 is provided with a cylinder plate 1-3, a cylinder 1-4 is arranged above each cylinder plate 1-3, the end part of each cylinder 1-4 is provided with a universal joint 1-5, each universal joint 1-5 penetrates through a connecting shaft 1-6, each connecting shaft 1-6 is tightly locked on a connecting block 1-7, two sides of each connecting block 1-7 are provided with guide shafts 1-8, each guide shaft 1-8 is provided with a guide sleeve 1-9, each guide sleeve 1-9 is fixed on a mounting plate 1-10, the middle part of each mounting plate 1-10 is provided with a linear guide rail 1-16, and each linear guide rail 1-16 is provided with a locking mold seat 1-11, a guide sleeve 1-12 is arranged on the die seat 1-11, the guide sleeve 1-12 is matched with a guide pillar 1-13, the lower end of the guide pillar 1-13 is provided with a presser foot 1-14, and the lower end of the die seat 1-11 is provided with a punching knife die 1-15;

the ultrasonic transducer welding head set 5 comprises an ultrasonic welding head 5-1, the ultrasonic welding head 5-1 is connected to an ultrasonic transducer 5-2, the ultrasonic transducer 5-2 is fixed on a flange 5-3, the flange 5-3 is locked on a bracket 5-4, the bracket 5-4 is fixed on a bottom plate 1-1, a shield 5-6 is arranged on the periphery of the bracket 5-4, and a cooling fan 5-5 is arranged on the shield 5-6;

the automatic feeding system 3 comprises a ball screw sliding table group 3-1, the ball screw sliding table group 3-1 is provided with a double linear guide rail 3-2, a linear sliding block 3-3, a ball screw 3-4 and a driving motor 3-5, a connecting plate 3-6 is arranged on the ball screw sliding table group 3-1, a mounting plate 3-7 is arranged on the connecting plate 3-6, a pneumatic clamping group A is arranged at the left end of the automatic feeding system 3, a pneumatic clamping group B is arranged at the right end of the automatic feeding system 3, the clamping group A and the clamping group B are both provided with air cylinders 3-8, pressing sheets 3-9 are arranged on the air cylinders 3-8, follow-up rollers 3-10 are arranged below the pressing sheets 3-9, and a supporting baffle 3-11 is arranged at the rear side of the automatic feeding system 3, an engineering drag chain 3-12 is arranged on the supporting baffle 3-11;

the electric cabinet 7 comprises an electric cabinet body 7-1, the electric cabinet body 7-1 is provided with a human-computer interface 7-2, a power switch 7-3 is arranged on the electric cabinet body 7-1, and an emergency stop switch 7-4 is arranged on the electric cabinet body 7-1;

the working principle of the invention is as follows: when the cloth needs to be punched, firstly, the cloth to be processed is placed on a workbench 2, wherein the cloth is positioned between an ultrasonic welding head 5-1 and a cloth clamping group A and a clamping group B, then, an ultrasonic generator 6 is started, the ultrasonic generator 6 converts commercial power into a high-frequency alternating current signal matched with an ultrasonic transducer 5-2 to drive the ultrasonic transducer 5-2 to work, the ultrasonic transducer 5-2 converts input electric power into mechanical power (ultrasonic wave) and transmits the mechanical power to the ultrasonic welding head 5-1, the ultrasonic welding head 5-1 couples the ultrasonic wave generated by the transducer to the cloth to be punched, then, a motor 3-5 drives the cloth clamping group A and the clamping group B to drive the cloth material to move to corresponding positions, and a presser foot 1-14 in front of a punching cutter mold 1-15 compresses the cloth, and then, punching is carried out, when the punching cutter die 1-15 contacts the ultrasonic welding head 5-1 below, ultrasonic energy is applied to the processed object to complete punching processing, and thus, the cloth is punched repeatedly. The cloth scraps after the punching can be collected by a vacuum suction device.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.