阅读说明：本技术 一种循环式粗梳毛纺柔性化生产系统 (Flexible production system of circulating type carding wool spinning ) 是由 韩庆锋 牟黄波 金光 薛惊理 于 2020-07-17 设计创作，主要内容包括：本发明公开一种循环式粗梳毛纺柔性化生产系统,涉及纺织技术领域,立体式粗梳毛纺柔性化生产系统设置在生产空间内,所述的生产空间包括地上一层和地上二层,所以设备都放置在生产空间内并形成生产循环。本系统把入库、生产流程、出库的所有工序以及这些工序所需要的所有设备集成在一个立体生产车间,将工序与工序之间的路程压缩到了极致,并且通过将原材料、中间产物以及产品的运输全自动化,不仅可以达到提高生产效率的目的,还能通过自动化的运输让不同流水线上的机器进行配对达到柔性生产的目的。(The invention discloses a circulating type carding wool spinning flexible production system, which relates to the technical field of spinning. The system integrates all processes of warehousing, production flow and ex-warehouse and all devices required by the processes into a three-dimensional production workshop, the distance between the processes is compressed to the utmost extent, and the purposes of improving the production efficiency and pairing machines on different production lines to achieve flexible production through automatic transportation by fully automating the transportation of raw materials, intermediate products and products are achieved.)

1. A circulating type carding wool spinning flexible production system comprises a feeding and discharging bin storage area, a plurality of carding systems, a plurality of filament winding systems and a plurality of filament winding and twisting systems, wherein the carding systems form a flow line by an automatic wool storage bin, a wool blending machine, an automatic wool feeding bin and a wool carding machine, the filament winding systems form a flow line by a ring spinning frame and an automatic bobbin winder, and the filament winding and twisting systems form a flow line by a bobbin winder, a doubling machine and a twisting machine, and is characterized in that the three-dimensional carding wool spinning flexible production system is arranged in a production space, the production space comprises a ground layer and a ground layer, the feeding and discharging bin storage area is arranged on the ground layer and penetrates through the ground layer, the carding systems and the filament winding systems are arranged on the ground layer, the filament winding and twisting systems are arranged on the ground layer, the carding systems and the filament winding systems are consistent in number and are connected with the filament winding systems, the feeding and discharging storage area and the carding system are provided with a raw material transportation channel, the ground one layer and the ground two layers are provided with a yarn drum transportation channel, the yarn drum transportation channel is communicated with the fine winding and twisting system and the winding and twisting system, the winding and twisting system and the feeding and discharging storage area are provided with a finished product transportation channel, and the feeding and discharging storage area is provided with a goods discharging area in the region of the ground one layer.

2. The system of claim 1, wherein the above-ground layer is further provided with a centralized oil and agent blending and conveying system matched with the carding system.

3. The system of claim 1, wherein the oil and agent materials required by the carding system are distributed from outside the production space.

4. A circulating type carding wool flexible production system according to claim 2 or 3, wherein the production line formed by the carding system and the filament connecting system is uniformly and vertically distributed on the ground layer.

5. The system of claim 4, wherein the bobbin transfer passage is formed in a first layer above the ground and extends through a second layer above the ground, the bobbin transfer passage includes a transport rail formed in the first layer above the ground and the second layer above the ground, the transport rail is provided with a bobbin carrier, and the bobbin transfer passage further includes a bobbin lifter abutting against the bobbin carrier and extending through the first layer above the ground and the second layer above the ground.

6. The circulating type carding wool spinning flexible production system of claim 5, wherein a second layer of feeding area and a second layer of discharging area are respectively arranged at two ends of the winding and twisting system, the second layer of feeding area is butted with the bobbin conveyer, and the second layer of discharging area is butted with the finished product transfer channel.

Technical Field

The invention relates to the technical field of spinning, in particular to a production method of cashmere yarns.

Background

At present, the whole wool spinning industry and even the whole textile spinning industry are operated in a traditional batch production processing mode, the management idea is also a traditional batch production management method, and the balance configuration of the productivity of the upper and lower processes is only considered during the design of a factory building and the layout of equipment, so that the finished production line is basically formed by one process, and a plurality of production rooms. The idea is very effective in the environment with larger scale and lower cost, but the idea is not suitable for the current production and sale environment and cannot flexibly carry out small-batch production. While the distance between the plants increases the cost of transportation and the efficiency of the overall system, any cost reduction is desirable in the thin and profitable industries of textile. If all the devices are integrated into one factory building, the most economical and efficient production can be realized.

Disclosure of Invention

The invention provides a circulating type carding wool flexible production system aiming at the defects in the prior art, which integrates all processes of warehousing, production flow and ex-warehouse as well as all devices required by the processes into a three-dimensional production workshop, compresses the routes between the processes to the utmost extent, fully automates the transportation of raw materials, intermediate products and products, not only can achieve the purpose of improving the production efficiency, but also can match machines on different production lines through automatic transportation to achieve the purpose of flexible production.

In order to solve the technical problem, the invention is solved by the following technical scheme: a circulating type carding wool spinning flexible production system comprises a feeding and discharging bin storage area, a plurality of carding systems, a plurality of fine spinning and twisting systems and a plurality of carding and twisting systems, wherein the carding systems form a production line by an automatic wool storage bin, a wool blending machine, an automatic wool feeding bin and a wool carding machine, the fine spinning and twisting systems form a production line by a ring spinning frame and an automatic bobbin winder, the carding and twisting systems form a production line by a bobbin winder, a doubling frame and a twisting machine, the three-dimensional carding wool spinning flexible production system is arranged in a production space, the production space comprises a ground layer and a ground layer, the feeding and discharging bin storage area is arranged on the ground layer and penetrates through the ground layer, the carding systems and the fine spinning and twisting systems are arranged on the ground layer, the carding systems and the fine spinning and twisting systems are in the same number and are connected with the fine spinning and twisting systems, the feeding and discharging storage area and the carding system are provided with a raw material transportation channel, the ground one layer and the ground two layers are provided with a yarn drum transportation channel, the yarn drum transportation channel is communicated with the fine winding and twisting system and the winding and twisting system, the winding and twisting system and the feeding and discharging storage area are provided with a finished product transportation channel, and the feeding and discharging storage area is provided with a goods discharging area in the region of the ground one layer.

In the above technical scheme, preferably, the above ground layer is further provided with a centralized oil and agent blending and conveying system matched with the carding system.

In the above technical solution, preferably, the oil and agent raw materials required by the carding system are distributed from the outside of the production space.

In the above technical solution, preferably, the assembly lines formed by the combing system and the combing network system are uniformly and vertically distributed on the ground layer.

In the above technical scheme, preferably, the yarn bobbin transfer passage is arranged on the ground at one layer and penetrates to the ground at the second layer, the yarn bobbin transfer passage comprises a transport rail arranged on the ground at the first layer and the ground at the second layer, a yarn bobbin conveyor capable of being in butt joint with the first layer discharge area is arranged on the transport rail, and the yarn bobbin transfer passage further comprises a yarn bobbin lifter in butt joint with the yarn bobbin conveyor and penetrating through the ground at the first layer and the ground at the second layer.

In the above technical scheme, preferably, a second layer of feeding area and a second layer of discharging area are further respectively arranged at two ends of the winding and twisting system, and the second layer of feeding area is in butt joint with the bobbin conveyer.

The method mainly comprises three steps, namely a carding step, a fine-carding step and a winding and twisting step, in the application, the three steps are respectively integrated to form three main production units, namely a carding system, a fine-carding step and a winding and twisting system, each unit is provided with a plurality of production lines, any production line of any production unit can be linked with any production line of other production units, and the application has large-scale same-batch production capacity and small-scale different-batch production capacity simultaneously by the mode, so that the aim of flexible production is really fulfilled. Compared with the existing cashmere production mode, the production mode disclosed by the application is very complex in material interaction, and the qualified production efficiency of small-scale different-batch production methods can be achieved only by using a very short transportation distance. Further, conventional production layout cannot be used in the present application, and therefore, a three-dimensional production layout is adopted in the present application. By having three main units, the production space is divided in this application into two layers, one above ground layer having a carding system and a carding system, and the second above ground layer having a carding and twisting system. In order to increase the turnover efficiency, the feed and discharge storage area is also integrated into the first floor, while the feed and discharge storage area extends from the first floor to the second floor. Because feeding ejection of compact storehouse district and combing the hair system in the same layer, then need not in addition to save the raw materials, directly put into and combing the hair system with the raw materials through feeding ejection of compact storehouse district. Meanwhile, the comb system and the fine network system are also arranged on the same layer, and can be directly communicated without transportation. Cashmere yarns are made into yarns in the fine yarn winding system, then enter the overground second layer through the yarn drum transfer channel, then enter the yarn winding and twisting system, and finally are transferred to the feeding and discharging storage area from the yarn winding and twisting system. The whole process is automatically processed in the transportation process of the whole production space, and the control system automatically selects the production unit to be entered. The whole system can be regarded as a three-dimensional circulating production process, the goods are delivered from the first layer on the ground to the second layer on the ground and finally transferred to the first layer on the ground, the whole production process is completely in a production space, no external influence is caused, and meanwhile, the production overflow is smooth and no blocking point exists. The optimal production efficiency is achieved in a limited space.

The invention achieves the maximum production efficiency in a limited space by a three-dimensional circular production system, and simultaneously adopts a full-automatic transportation system to ensure that all production units can be mutually communicated, thereby really achieving flexible production.

Drawings

FIG. 1 is a schematic representation of the upper layer of the present invention.

FIG. 2 is a schematic diagram of the above-ground level two layers according to the present invention.

Detailed Description