阅读说明：本技术 一种智控式污泥破碎装置 (Intelligent control type sludge crushing device ) 是由 陈柏校 夏玉坤 何小瑜 陈忠义 洪根惠 李林 朱胜建 于 2021-07-21 设计创作，主要内容包括：本发明提供一种智控式污泥破碎装置,包括安装箱,安装箱的一侧固定安装有控制面板,控制面板的顶部安装有显示器,安装箱的一侧设有上料机构,安装箱的顶端固定安装有破碎机构,安装箱的顶端一侧固定安装有支撑板,安装箱的内部开设有安装槽,安装槽内部固定安装有运输机构,本发明：通过设有的上料机构,污泥经过上料管下落至上料管内部,通过驱动电机带动绞龙,使得污泥被输送到上料管一端连通的出料管,设有的破碎机构,当污泥下落至接料斗内部时,经过防护罩内部转动连接的破碎齿和破碎板的配合,进行初次破碎,破碎后的小块污泥掉落至破碎箱后进行二次破碎,设有的运输机构,经过转动电机带动转动辊转动使得运输带将污泥运送至导流板。(The invention provides an intelligent control type sludge crushing device which comprises an installation box, wherein a control panel is fixedly installed on one side of the installation box, a display is installed at the top of the control panel, a feeding mechanism is arranged on one side of the installation box, a crushing mechanism is fixedly installed at the top end of the installation box, a supporting plate is fixedly installed on one side of the top end of the installation box, an installation groove is formed in the installation box, and a conveying mechanism is fixedly installed in the installation groove: through the feed mechanism that is equipped with, mud falls to material loading intraduct through the material loading pipe, drive the auger through driving motor, make mud carried the discharging pipe of material loading pipe one end intercommunication, the broken mechanism that is equipped with, when mud falls to connecing hopper inside, through the inside cooperation of rotating broken tooth and the broken board of connecting of protection casing, carry out first breakage, the fritter mud after the breakage drops and carries out the secondary breakage behind the broken case, the transport mechanism who is equipped with, it makes the transportation area transport mud to the guide plate to rotate through rotating the motor drive live-rollers.)

1. The utility model provides a formula sludge crushing device is controlled to intelligence, includes install bin (1), its characterized in that: one side fixed mounting of install bin (1) has control panel (2), display (3) are installed at the top of control panel (2), one side of install bin (1) is equipped with feed mechanism (4), the top fixed mounting of install bin (1) has broken mechanism (5), top one side fixed mounting of install bin (1) has backup pad (6), the mounting groove has been seted up to the inside of install bin (1), the inside fixed mounting of mounting groove has transport mechanism (7).

2. The intelligent control type sludge crushing device of claim 1, wherein: feeding mechanism (4) are including setting up support frame (41) in install bin (1) one side, fixed mounting has loose wheel (42) around the bottom of support frame (41), the top fixed mounting of support frame (41) has material loading pipe (43), the inside interlude of material loading pipe (43) is connected with auger (44), the one end fixed mounting of material loading pipe (43) has driving motor (45), the output of driving motor (45) and the one end fixed connection of auger (44), the top intercommunication of material loading pipe (43) has the inlet pipe, the top fixed mounting of inlet pipe has material loading hopper (46), one side fixedly connected with baffle (47) of material loading hopper (46), the other end intercommunication of material loading pipe (43) has discharging pipe (48).

3. The intelligent control type sludge crushing device of claim 2, wherein: broken mechanism (5) include broken case (51) of fixed mounting on install bin (1) top, the inner wall both sides fixed mounting of broken case (51) has a plurality of stationary blades (511), two driving rollers are installed in the rotation of the middle part of broken case (51), two the fixed surface of driving roller installs a plurality of movable blades (512), one of them one the one end fixed mounting of driving roller has driving gear (52), another driving roller one end fixed mounting has driven gear (53), driving gear (52) and driven gear (53) meshing are connected, the first belt pulley of one side fixedly connected with (54) of driving gear (52), the middle part fixedly connected with step motor (55) of first belt pulley (54), step motor (55) fixed mounting is on backup pad (6) surface.

4. The intelligent control type sludge crushing device of claim 3, wherein: the top end fixedly connected with protection casing (56) of broken case (51), the top fixed mounting of protection casing (56) connects hopper (561), discharging pipe (48) extend to connect inside hopper (561), the top of protection casing (56) is rotated through the bearing and is connected with crushing roller (57), the fixed surface of crushing roller (57) installs a plurality of broken teeth (571), the one end fixed mounting of crushing roller (57) has second belt pulley (58), connect through first drive belt transmission between first belt pulley (54) and second belt pulley (58), the inside of protection casing (56) is located broken tooth (571) one side fixed mounting and has crushing board (59).

5. The intelligent control type sludge crushing device of claim 4, wherein: transport mechanism (7) are including two transportation framves (71), two of fixed mounting in mounting groove inner wall both sides the both ends of transportation frame (71) all rotate through the bearing and are connected with two round bars, two the fixed surface cover of round bar is equipped with two live-rollers (72), two the equal fixedly connected with third belt pulley (73) of one end of round bar, two connect through second driving belt (74) transmission between third belt pulley (73), install bin (1) opposite side fixed mounting has rotation motor (75), the output of rotating motor (75) alternates to be connected in install bin (1) and fixed connection in one of them third belt pulley (73), the surface transmission of live-rollers (72) is connected with transportation area (76), the fixed surface of transportation area (76) is connected with antislip strip (77).

6. The intelligent control type sludge crushing device of claim 5, wherein: the inner wall fixed mounting of mounting groove has guide plate (8), guide plate (8) set up the bottom at transportation area (76), the hole site has been seted up in the bottom that the top of install bin (1) is located broken case (51) runs through, transportation area (76) are located the bottom of hole site.

7. The intelligent control type sludge crushing device of claim 5, wherein: the surface mounting of control panel (2) is equipped with material loading switch, broken switch and transportation switch, material loading switch and driving motor (45) electric connection, broken switch and step motor (55) electric connection, transportation switch and rotation motor (75) electric connection, material loading switch, broken switch and transportation switch all with control panel (2) electric connection, control panel (2) and display (3) all with external power supply electric connection.

Technical Field

The invention relates to the technical field of sludge treatment, in particular to an intelligent control type sludge crushing device.

Background

The sludge is solid sediment produced in the process of water and sewage treatment, contains refractory organic matters, heavy metals, salts, a small amount of pathogenic microorganisms and the like, if the sludge is not treated properly and enters the environment, not only can cause serious secondary pollution, but also can cause waste of energy resources, along with the continuous improvement of the urbanization level of China, the construction of sewage treatment facilities is developed at a high speed, the application of advanced sludge treatment equipment has an important function on sludge treatment, great contribution is made to the national emission reduction target and the improvement of water environment, however, the sludge treatment situation is still very severe at present, the existing sludge treatment adopts a simple crusher for crushing, the sludge is sent into the crusher by manpower, the mode has extremely low efficiency, and the crushed sludge particles directly fall from the bottom of the crusher, so that the sludge has great destructiveness on soil, is not beneficial to the recovery treatment.

Disclosure of Invention

The invention aims to provide an intelligent control type sludge crushing device, aiming at solving the problems that the sludge is manually fed into a crusher in the existing sludge treatment, and crushed sludge particles directly fall from the bottom of the crusher, so that the crushed sludge particles have great destructiveness on soil and are not beneficial to recovery treatment.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a formula sludge crushing device is controlled to intelligence, includes the install bin, one side fixed mounting of install bin has control panel, the display is installed at control panel's top, one side of install bin is equipped with feed mechanism, the top fixed mounting of install bin has broken mechanism, top one side fixed mounting of install bin has the backup pad, the mounting groove has been seted up to the inside of install bin, the inside fixed mounting of mounting groove has transport mechanism.

In order to allow mechanical loading, as a preferred embodiment of the present invention: the feed mechanism is including setting up the support frame in install bin one side, fixed mounting has the movable wheel around the bottom of support frame, the top fixed mounting of support frame has the material loading pipe, the inside interlude of material loading pipe is connected with the auger, the one end fixed mounting of material loading pipe has driving motor, driving motor's output and the one end fixed connection of auger, the top intercommunication of material loading pipe has the inlet pipe, the top fixed mounting of inlet pipe has the feeding funnel, one side fixedly connected with baffle of feeding funnel, the other end intercommunication of material loading pipe has the discharging pipe.

In order to enable regrinding, as a preferred embodiment of the invention: broken mechanism includes the broken case of fixed mounting on the install bin top, the inner wall both sides fixed mounting of broken case has a plurality of stationary blades, two driving rollers are installed in the rotation of middle part of broken case, two the fixed surface of driving roller installs a plurality of blades, one of them the one end fixed mounting of driving roller has the driving gear, another the driving roller one end fixed mounting has driven gear, driving gear and driven gear meshing are connected, the first belt pulley of one side fixedly connected with of driving gear, the middle part fixedly connected with step motor of first belt pulley, step motor fixed mounting is on the backup pad surface.

In order to perform primary grinding, as a preferred embodiment of the present invention: the top fixedly connected with protection casing of broken case, the top fixed mounting of protection casing has and connects the hopper, the discharging pipe extends to and connects inside the hopper, the top of protection casing is rotated through the bearing and is connected with the crushing roller, the fixed surface of crushing roller installs a plurality of broken teeth, the one end fixed mounting of crushing roller has the second belt pulley, connect through first driving belt transmission between first belt pulley and the second belt pulley, the inside of protection casing is located broken tooth one side fixed mounting and has the broken board.

In order to transport the sludge after being crushed, the invention adopts a preferable scheme that: transport mechanism includes two transportation framves of fixed mounting in mounting groove inner wall both sides, two the both ends of transportation frame all are rotated through the bearing and are connected with two round bars, two the fixed surface cover of round bar is equipped with two live-rollers, two the equal fixedly connected with third belt pulley of one end of round bar, two connect through the transmission of second driving belt between the third belt pulley, install bin opposite side fixed mounting has the rotation motor, the output of rotating the motor alternates to be connected in install bin and fixed connection in one of them third belt pulley, the surface drive of live-roller is connected with the transportation area, the fixed surface in transportation area is connected with the antislip strip.

In order to facilitate the transportation of the crushed sludge, as a preferred embodiment of the present invention: the inner wall fixed mounting of mounting groove has the guide plate, the guide plate sets up the bottom at the transportation area, the hole site has been seted up in the bottom that the top of install bin is located broken case runs through, the transportation area is located the bottom of hole site.

In order to enable the equipment to operate intelligently, the invention adopts a preferable scheme that: control panel's surface mounting is equipped with material loading switch, broken switch and transportation switch, material loading switch and driving motor electric connection, broken switch and step motor electric connection, transportation switch and rotation motor electric connection, material loading switch, broken switch and transportation switch all with control panel electric connection, control panel and display all with external power supply electric connection.

Compared with the prior art, the intelligent control type sludge crushing device provided by the invention has the following beneficial effects:

1, a sludge block is placed into a feeding hopper through an arranged feeding mechanism, the sludge falls into the feeding hopper through a feeding pipe, a packing auger is driven by a driving motor, so that the sludge is conveyed to a discharging pipe communicated with one end of the feeding pipe and finally falls into the receiving hopper through the discharging pipe for crushing, the traditional manual feeding mode is replaced, and the sludge crushing treatment efficiency is improved;

2, when the sludge falls into the receiving hopper through the arranged crushing mechanism, the large sludge firstly passes through the protective cover and is subjected to primary crushing through the matching of crushing teeth and crushing plates which are rotatably connected in the protective cover, so that the sludge blocks are crushed into small blocks, and the crushed small sludge blocks are finely crushed by the movable blade and the static blade in the crushing box after falling into the crushing box, so that the sludge is completely crushed;

3 through the transport mechanism who is equipped with, mud after the breakage takes the surface to the transport of mounting groove inside through seting up the hole site whereabouts on the mounting box top, drives the live-rollers rotation through rotating the motor and makes the transport area transport mud to the guide plate, and final broken mud is transported to the mounting box outside, is convenient for collect and transport, reduces the pollution to soil.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a feeding mechanism according to the present invention;

FIG. 3 is a schematic view of the crushing mechanism of the present invention;

fig. 4 is a schematic structural diagram of the transportation mechanism of the present invention.

In the figure: 1. installing a box; 2. a control panel; 3. a display; 4. a feeding mechanism; 41. a support frame; 42. a movable wheel; 43. feeding pipes; 44. a packing auger; 45. a drive motor; 46. feeding a hopper; 47. a baffle plate; 48. a discharge pipe; 5. a crushing mechanism; 51. a crushing box; 511. a stationary blade; 512. a movable blade; 52. a driving gear; 53. a driven gear; 54. a first pulley; 55. a stepping motor; 56. a protective cover; 561. a receiving hopper; 57. a crushing roller; 571. crushing teeth; 58. a second pulley; 59. a breaker plate; 6. a support plate; 7. a transport mechanism; 71. a transport rack; 72. a rotating roller; 73. a third belt pulley; 74. a second drive belt; 75. rotating the motor; 76. a conveyor belt; 77. anti-slip strips; 8. a baffle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a formula sludge crushing device is controlled to intelligence, includes install bin 1, and one side fixed mounting of install bin 1 has control panel 2, and display 3 is installed at control panel 2's top, and one side of install bin 1 is equipped with feed mechanism 4, and the top fixed mounting of install bin 1 has broken mechanism 5, and top one side fixed mounting of install bin 1 has backup pad 6, and the mounting groove has been seted up to the inside of install bin 1, and the inside fixed mounting of mounting groove has transport mechanism 7.

In this embodiment: feed mechanism 4 is including setting up support frame 41 in install bin 1 one side, fixed mounting has movable wheel 42 around support frame 41's bottom, support frame 41's top fixed mounting has material loading pipe 43, material loading pipe 43's inside interlude is connected with auger 44, material loading pipe 43's one end fixed mounting has driving motor 45, driving motor 45's output and auger 44's one end fixed connection, material loading pipe 43's top intercommunication has the inlet pipe, the top fixed mounting of inlet pipe has material loading hopper 46, one side fixedly connected with baffle 47 of material loading hopper 46, material loading pipe 43's the other end intercommunication has discharging pipe 48.

It is specific, send into mud inside feeding funnel 46, mud falls inside feeding funnel 43 through the inlet pipe, rotate drive auger 44 through driving motor 45, make mud carried the discharging pipe 48 of feeding funnel 43 one end intercommunication, finally fall to connecing hopper 561 inside to carry out the breakage through discharging pipe 48, the mode of traditional artifical material loading has been replaced, the efficiency of the broken handle of mud of improvement, baffle 47 prevents that mud from dropping from feeding funnel 46, support frame 41 is used for supporting feeding funnel 43, the loose wheel 42 of support frame 41 bottom installation is convenient for remove feed mechanism 4.

In this embodiment: crushing mechanism 5 includes the broken case 51 of fixed mounting on 1 top of install bin, the inner wall both sides fixed mounting of broken case 51 has a plurality of stationary blades 511, two driving rollers are installed in the rotation of middle part of broken case 51, the fixed surface of two driving rollers installs a plurality of movable blades 512, the one end fixed mounting of one of them driving roller has driving gear 52, another driving roller one end fixed mounting has driven gear 53, driving gear 52 and driven gear 53 mesh are connected, the first belt pulley 54 of one side fixedly connected with of driving gear 52, the middle part fixedly connected with step motor 55 of first belt pulley 54, step motor 55 fixed mounting is on 6 surfaces of backup pad.

Specifically, when the mud after the primary crushing drops to inside broken case 51, under step motor 55's drive, driving gear 52 rotates driven gear 53 that drives the meshing and connect and follows the rotation to make two driving rollers rotate, driving roller rotates the moving blade 512 that drives fixed surface and connect and rotates, moving blade 512 rotates and refines the breakage to the mud after the breakage with the stationary blade 511 of broken incasement 51 inner wall both sides once, reaches broken requirement.

In this embodiment: the top end fixedly connected with protection casing 56 of broken case 51, the top end fixed mounting of protection casing 56 connects hopper 561, discharging pipe 48 extends to and connects inside hopper 561, the top of protection casing 56 is rotated through the bearing and is connected with crushing roller 57, the fixed surface of crushing roller 57 installs a plurality of broken teeth 571, the one end fixed mounting of crushing roller 57 has second belt pulley 58, connect through first driving belt transmission between first belt pulley 54 and the second belt pulley 58, the inside of protection casing 56 is located broken teeth 571 one side fixed mounting and has crushing board 59.

Specifically, when the stepping motor 55 rotates, the first belt pulley 54 rotates along with the rotation, the first belt pulley 54 drives the second belt pulley 58 to rotate along with the rotation through the first transmission belt, the second belt pulley 58 rotates to drive the top of the protective cover 56 to rotate and connect the crushing roller 57 to rotate and drive the crushing teeth 571 connected with the fixed surface to crush the sludge for the first time, and the crushing teeth 571 are matched with the crushing plate 59 fixedly installed inside the protective cover 56 to crush the sludge.

In this embodiment: transport mechanism 7 includes two transportation framves 71 of fixed mounting in mounting groove inner wall both sides, the both ends of two transportation framves 71 all are connected with two round bars through the bearing rotation, the fixed surface cover of two round bars is equipped with two live-rollers 72, the equal fixedly connected with third belt pulley 73 of one end of two round bars, connect through second driving belt 74 transmission between two third belt pulleys 73, 1 opposite side fixed mounting of install bin has rotation motor 75, the output that rotates motor 75 alternates to be connected in install bin 1 and fixed connection in one of them third belt pulley 73, the surface transmission of live-rollers 72 is connected with transportation area 76, the fixed surface of transportation area 76 is connected with antislip strip 77.

Specifically, drop to transport and take 76 surfaces after the inside breakage of broken case 51 when mud, drive third belt pulley 73 and rotate under the drive of rotation motor 75, third belt pulley 73 drives through second driving belt 74 and rotates and install two round bars at transportation frame 71 both ends and rotate, the round bar drives live-rollers 72 and follows the rotation, live-rollers 72 rotates and drives transport and take 76 that the surface transmission is connected and rotate the mud after the breakage and transport, transport and take 76 fixed surface connection's antislip strip 77 to make the frictional force between increase mud and the transport area 76.

In this embodiment: the inner wall fixed mounting of mounting groove has guide plate 8, and guide plate 8 sets up in the bottom of transportation area 76, and the hole site has been seted up in the bottom that the top of install bin 1 is located broken case 51 through, and transportation area 76 is located the bottom of hole site.

Specifically, when the conveyer belt 76 transports mud to one end, mud drops to the guide plate 8 surface from the conveyer belt 76 surface, transports to the collection department through guide plate 8, and the soil after the corresponding conveyer belt 76 of the hole site of seting up in the broken case 51 bottom of installing box 1 top corresponds the conveyer belt 76 and is convenient for the breakage directly transports on dropping to conveyer belt 76.

In this embodiment: control panel 2's surface mounting is equipped with material loading switch, broken switch and transportation switch, material loading switch and 45 electric connection of driving motor, broken switch and 55 electric connection of step motor, transportation switch and the 75 electric connection of rotation motor, material loading switch, broken switch and transportation switch all with control panel 2 electric connection, control panel 2 and display 3 all with external power supply electric connection.

Specifically, when control panel 2 and display 3 and external power source switch-on, the material loading switch, broken switch and the transport switch that control panel 2 surface was seted up all with the switch-on of power, can make through control and give the electrical equipment operation that corresponds, the running state shows through display 3, when control panel 2 and display 3 and external power source disconnection, then corresponding electrical equipment stop operation.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.