Multi-station machining process for spliced workpiece finished product

文档序号:100367 发布日期:2021-10-15 浏览:37次 中文

阅读说明:本技术 一种拼接工件成品的多工位加工工艺 (Multi-station machining process for spliced workpiece finished product ) 是由 陈志兵 于 2021-09-13 设计创作,主要内容包括:本发明提供了一种拼接工件成品的多工位加工工艺,包括以下步骤:步骤一,竖板进料工序,码垛装置运载竖板至竖板分流装置,竖板被从码垛装置的砧板上取下并成对堆叠放置于工作台上;步骤二,分板工序;步骤三,切缝工序;步骤四,拼接工序;步骤五,底板打磨工序,在拼合装置上方设置底板处理装置对底板的拼装缝进行打磨毛刺和飞边,随后将底板输出至接板组件一与竖板拼接;步骤六,焊接转移工序;步骤七,镀锌工序;步骤八,码垛工序,在步骤一中,码垛装置清空竖板后直接用于底座成品的码放并转移。通过竖板进料工序和码垛工序共同利用码垛装置运载,结构紧凑,有效的节省动力,并且提升效率减轻人工操作强度。(The invention provides a multi-station processing technology of spliced workpiece finished products, which comprises the following steps: step one, a vertical plate feeding procedure, wherein a stacking device carries vertical plates to a vertical plate shunting device, and the vertical plates are taken down from a cutting board of the stacking device and are stacked in pairs on a workbench; step two, a plate dividing procedure; step three, a joint cutting procedure; step four, splicing; step five, a bottom plate polishing process, namely arranging a bottom plate processing device above the splicing device to polish burrs and flashes of the splicing seam of the bottom plate, and then outputting the bottom plate to the first joint plate assembly to be spliced with the vertical plate; step six, a welding transfer process; step seven, a galvanizing procedure; and step eight, stacking, namely, in the step one, the stacking device is directly used for stacking and transferring finished base products after the vertical plate is emptied. Utilize pile up neatly device to carry through riser feeding process and pile up neatly process jointly, compact structure, effectual power of saving to lifting efficiency alleviates manual operation intensity.)

1. A multi-station machining process for spliced workpiece finished products is characterized by comprising the following steps:

step one, a vertical plate feeding procedure, wherein a stacking device (6) carries vertical plates (10) to a vertical plate shunting device (1), and the vertical plates (10) are taken down from a cutting board (63) of the stacking device (6) and are stacked in pairs on a workbench (11);

step two, a plate dividing process, wherein the plate dividing assembly (13) comprises a second air cylinder (131), a backup plate (132) and a pulling plate (133), a guide hole (1321) is formed in the backup plate (132), the pulling plate (133) is constrained in the guide hole (1321) and can only slide along the width direction of the workbench (11), and the pulling plate (133) is in transmission connection with the second air cylinder (131); the plate dividing assembly (13) drives the two stacked vertical plates (10) to be transversely separated and the two vertical plates (10) are synchronously pushed forwards by the feeding pushing assembly (12);

step three, a joint cutting procedure, wherein in the step two, a joint cutting device (30) is arranged above the feeding pushing assembly (12) to simultaneously cut splicing joints on the two vertical plates (10);

step four, a splicing process, wherein the splicing device (2) comprises a synchronous driving group (22), a first splicing plate assembly (23), a second splicing plate assembly (24), a rotating limiting unit (25) and a jacking assembly (26), after the step three, the vertical plate (10) is transferred to the synchronous driving group (22) of the splicing device (2), the power of the splitting assembly (13) synchronously drives the jacking assembly (26) to move, the jacking assembly (26) pushes the vertical plate (10) borne on the second splicing plate assembly (24) to the first splicing plate assembly (23), at the moment, the first splicing plate assembly (23) completes 90-degree rotation in advance, and the two vertical plates (10) are vertically and crossly spliced;

fifthly, a bottom plate polishing procedure, namely arranging a bottom plate processing device (5) above the splicing device (2) to polish burrs and flashes of the splicing seam of the bottom plate (20), and then outputting the bottom plate (20) to the first connecting plate component (23) to be spliced with the vertical plate (10);

step six, a welding transfer process, namely clamping the bottom plate (20) by the welding device (4), welding the bottom plate (20) and the vertical plate (10) into a whole, and then transferring the base finished product;

seventhly, a galvanizing procedure, wherein a first conveyor belt (721) is arranged in the galvanizing device (7) to convey the base finished product transferred by the welding device (4) to a galvanizing pool (71) for galvanizing, and then a second conveyor belt (722) is used for fishing out the base finished product from the galvanizing pool (71);

step eight, a stacking procedure, namely, in the step one, the stacking device (6) is directly used for stacking and transferring finished base products after emptying the vertical plate (10);

in the fourth step, the jacking assembly (26) comprises a limit releasing part (261), the limit releasing part (261) is matched with a limit part (242) in the jacking connecting plate assembly II (24) to vertically move downwards to release the limit on the vertical plate (10), and then the second air cylinder (131) drives the pulling plate (133) to distribute materials to the vertical plate (10) on the workbench (11) and synchronously drives the vertical plate (10) on the connecting plate assembly II (24) to move towards the connecting plate assembly I (23) through the linkage rod (263).

2. The multi-station machining process for finished spliced workpieces as claimed in claim 1, wherein in the second step and the fourth step, the plate dividing work and the splicing work of the vertical plates (10) are performed synchronously.

3. The multi-station machining process for the spliced workpiece finished products as claimed in claim 1, wherein in the third step, the cutting operation time of the slitting device (30) is matched with the material distributing, pushing and feeding operation time of the second step.

4. The multi-station machining process for the finished spliced workpieces as claimed in claim 1, wherein in step five, the bottom plate processing device (5) comprises a grinding assembly (51) and a blanking control assembly (52), the grinding assembly (51) comprises a transverse grinding wheel (511), a longitudinal grinding wheel (512) and a transverse pushing member (513), the transverse pushing member (513) pushes the bottom plate (20) to move along the length direction of the machine frame (21), and the blanking control assembly (52) is arranged at the tail end of the transverse pushing member (513) to control the bottom plate (20) to be discharged one by one.

5. The multi-station machining process for the spliced workpiece finished products as claimed in claim 4, wherein in the seventh step, the rotating speeds of the first conveyor belt (721) and the second conveyor belt (722) are the same, the second conveyor belt (722) is provided with a plurality of grippers (7221) and a jacking limiting track (7222), and in the rotating process of the second conveyor belt (722), the jacking limiting track (7222) drives the grippers (7221) to grip and lift the electric tower base from the galvanizing bath (71).

6. The multi-station machining process for splicing finished workpiece products according to claim 4, wherein in the eighth step, the stacking device (6) comprises a stepping conveying line (61), a plurality of transmission assemblies (62) equidistantly arranged on the stepping conveying line (61), and an anvil plate (63) arranged on the transmission assemblies (62), the second air cylinder (131) can drive the stepping conveying line (61) to run in a stepping mode in a matching mode, and the transverse pushing member (513) drives the transmission assemblies (62) to move so that the anvil plate (63) moves along the width direction of the stepping conveying line (61).

7. The multi-station machining process for splicing finished workpiece products according to claim 6, wherein the transmission assembly (62) comprises a reciprocating drive unit (623), and the reciprocating drive unit (623) drives the cutting board (63) to reciprocate by the cooperation of the stepping transmission line (61) and the transverse pushing member (513) so as to carry the finished base products.

Technical Field

The invention relates to the technical field of electric power engineering, in particular to a multi-station machining process for spliced workpiece finished products.

Background

At present, the welding parts which are irregular and have complex structures are mostly welded manually, the manual welding is not only harmful to the health of people, but also the welding quality is related to the technical level of operators, the welding quality is difficult to guarantee, the consistency of the welding quality is poor, the welding difficulty is higher, the cost is higher, the efficiency is low, the labor intensity is high, some existing multi-station welding equipment is simple in structure, single in function and not suitable for workpieces with complex structures, the irregular workpieces are difficult to weld stably in the welding process, and the later-stage use is influenced due to the unstable welding effect.

The Chinese patent with the application number of CN201910658465.9 discloses automatic welding equipment for electric iron accessories and a welding process thereof, wherein the welding equipment comprises a working table frame, a limiting mechanism arranged at the lower end of the working table frame, a pressing mechanism I and a pressing mechanism II arranged on the side surface of the limiting mechanism, and the upper end of the working table frame is provided with a working table surface with a plate-shaped structure; the invention also comprises a welding process of the electric iron accessory, which comprises the following steps: step one, preparing before welding; assembling and positioning the workpiece; step three, preparing welding; step four, starting welding; fifthly, pre-inspecting the first piece; and step six, resetting the tool.

When carrying out amalgamation welding to irregular spare part, it is inaccurate to have often because of the marginal burr leads to grafting cooperation between the spare part, the finished product transport stack difficulty scheduling problem after the simultaneous processing is accomplished.

Disclosure of Invention

Aiming at the problems, the invention provides a multi-station processing technology for finished spliced workpieces, which carries the finished spliced workpieces by a stacking device through a vertical plate feeding process and a stacking process, has compact structure and synchronous motion, effectively saves power, improves the efficiency, reduces the manual operation intensity, and solves the problems that the parts in the background technology are inaccurate in splicing and matching due to edge burrs and the finished products after processing are difficult to carry and stack.

In order to achieve the purpose, the invention provides the following technical scheme:

a multi-station machining process for spliced workpiece finished products is characterized by comprising the following steps:

step one, a vertical plate feeding procedure, wherein a stacking device carries vertical plates to a vertical plate shunting device, and the vertical plates are taken down from a cutting board of the stacking device and are stacked in pairs on a workbench;

step two, a plate dividing procedure, namely driving the two stacked vertical plates to be transversely separated by a plate dividing assembly and synchronously pushing the two vertical plates forwards by a feeding pushing assembly;

step three, a joint cutting process, wherein in the step two, a joint cutting device is arranged above the feeding pushing assembly to simultaneously cut splicing joints on the two vertical plates;

step four, a splicing process, namely after the step three, transferring the vertical plates to a synchronous driving group of a splicing device, synchronously driving the jacking component to move by the power of the plate dividing component, pushing the vertical plates borne by the butting plate component II of the jacking component to the first connecting plate component, completing the rotation of the first connecting plate component by 90 degrees in advance, and vertically and alternately splicing the two vertical plates;

step five, a bottom plate polishing process, namely arranging a bottom plate processing device above the splicing device to polish burrs and flashes of the splicing seam of the bottom plate, and then outputting the bottom plate to the first joint plate assembly to be spliced with the vertical plate;

step six, a welding transfer process, namely clamping the bottom plate by a welding device, welding the bottom plate and the vertical plate into a whole, and then transferring the base finished product;

seventhly, a galvanizing procedure, wherein a first conveyor belt is arranged in the galvanizing device to carry the base finished product transferred by the welding device to be conveyed to a galvanizing pool for galvanizing, and then a second conveyor belt is used for fishing out the base finished product from the galvanizing pool;

and step eight, stacking, namely, in the step one, the stacking device is directly used for stacking and transferring finished base products after the vertical plate is emptied.

In the second step and the fourth step, the plate dividing work and the splicing work of the vertical plates are synchronously operated.

As an improvement, in the third step, the cutting work time of the joint cutting device is matched with the material distributing and pushing and feeding work time of the second step.

As an improvement, in the fourth step, the limit removing part is matched with the limit part in the jacking movable connecting plate component II to vertically move downwards to remove the limit on the vertical plate, and then the second cylinder drives the pull plate to distribute materials to the vertical plate on the workbench and synchronously drives the vertical plate on the connecting plate component II to point to the connecting plate component I to move through the linkage rod.

As an improvement, in the fifth step, the bottom plate processing device comprises a polishing assembly and a blanking control assembly, the polishing assembly comprises a transverse polishing wheel, a longitudinal polishing wheel and a transverse pushing member, the transverse pushing member pushes the bottom plate to move along the length direction of the rack, and the blanking control assembly is arranged at the tail end of the transverse pushing member to control the bottom plate to discharge materials one by one.

As an improvement, in the seventh step, the rotating speeds of the first conveyor belt and the second conveyor belt are the same, the second conveyor belt is provided with a plurality of grippers and a jacking limiting track, and the jacking limiting track drives the grippers to grip finished products from the galvanizing bath and lift the finished products in the rotating process of the second conveyor belt.

As an improvement, in step eight, the stacking device includes a step conveying line, a plurality of transmission assemblies equidistantly arranged on the step conveying line, and a cutting board arranged on the transmission assemblies, the second cylinder can cooperatively drive the step conveying line to operate in a step-by-step manner, and the transverse pushing member drives the transmission assemblies to move so that the cutting board moves along the width direction of the step conveying line.

As an improvement, the transmission assembly comprises a reciprocating driving unit which drives the cutting board to reciprocate by the cooperation of the stepping transmission line and the transverse pushing piece so as to carry the base finished product.

The invention has the beneficial effects that:

(1) according to the invention, the vertical plate feeding process and the stacking process are carried by the stacking device, so that the structure is compact, the synchronous motion is realized, the power is effectively saved, the efficiency is improved, and the manual operation intensity is reduced;

(2) according to the invention, the vertical plates which are stacked in pairs are transversely separated through the vertical plate shunting device, meanwhile, the vertical plates are pushed into the splicing device at fixed intervals, after the cutting device cuts a seam on the vertical plates, the splicing device realizes cross splicing on the two vertical plates, and then the bottom plate which is polished by the bottom plate processing device is spliced and welded, so that the problems that the verticality of the vertical plates is difficult to ensure and the splicing and matching are inaccurate due to edge burrs are solved;

(3) according to the invention, the feeding pushing assembly is utilized to push the vertical plates stacked in pairs and the two separated vertical plates simultaneously, so that the feeding is kept in good synchronism, the spacing between the front vertical plate and the rear vertical plate is ensured to be kept definite, and the conveying and positioning of the subsequent splicing device are facilitated to be accurate;

(4) according to the invention, the first connecting plate assembly is rotated to a vertical state by utilizing the matching of the first connecting plate assembly and the rotation limiting unit, and the vertical plate of the second connecting plate assembly is kept in a horizontal state and spliced with the vertical plate of the first connecting plate assembly, so that the relative angles of the vertical plates are consistent, and the verticality is good;

(5) according to the invention, the jacking assembly is in linkage transmission from the second cylinder, so that the vertical plate of the second connecting plate assembly is in jacking motion, and the jacking piece drives the hooking piece to hook the bottom plate for discharging when resetting, so that additional power is omitted, and the synchronous motion effect is good.

In conclusion, the invention has the advantages of maintaining the verticality of the base, being accurate in positioning, having good synchronous motion effect and the like, and is particularly suitable for the technical field of electric power engineering.

Drawings

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a schematic axial view of the present invention;

FIG. 3 is a schematic view of an axial view of a partial structure of the present invention;

FIG. 4 is a second schematic view of the axial-side partial structure of the present invention;

FIG. 5 is a third schematic view of the axial measurement part of the present invention;

FIG. 6 is an enlarged view of the point A in FIG. 5;

FIG. 7 is a schematic view of the riser of the present invention prior to splicing;

FIG. 8 is a schematic view of the riser of the present invention after splicing;

FIG. 9 is a fourth schematic view of the axial measurement of the present invention;

FIG. 10 is an enlarged view of B in FIG. 9;

FIG. 11 is a schematic front cross-sectional view of a substrate processing apparatus according to the present invention;

FIG. 12 is a schematic view of an axial structure of the substrate processing apparatus according to the present invention;

FIG. 13 is a schematic view of the first web assembly and second web assembly of the present invention in mating relationship;

FIG. 14 is a schematic view of one of the pushing seat, the pushing plate and the hook plate of the present invention;

FIG. 15 is a second schematic view of the pushing seat, the pushing plate and the hook plate of the present invention;

FIG. 16 is a schematic view of a web plate assembly of the present invention;

FIG. 17 is a second schematic view of the tab assembly of the present invention;

FIG. 18 is a schematic view of the riser split joint of the present invention;

FIG. 19 is a schematic view of a jacking unit of the present invention;

FIG. 20 is a schematic view of the operation of the welding apparatus of the present invention;

FIG. 21 is a schematic view of a welded product of the present invention;

FIG. 22 is a schematic sectional view of the zincating apparatus of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Example 1:

a multi-station machining process for spliced workpiece finished products is characterized by comprising the following steps:

step one, a vertical plate feeding procedure, wherein a stacking device 6 carries vertical plates 10 to a vertical plate shunting device 1, and the vertical plates 10 are taken down from a cutting board 63 of the stacking device 6 and are stacked in pairs on a workbench 11;

step two, in the plate dividing procedure, the plate dividing assembly 13 drives the two stacked vertical plates 10 to be transversely separated, and the two vertical plates 10 are synchronously pushed forwards by the feeding pushing assembly 12;

step three, a joint cutting process, wherein in the step two, a joint cutting device 30 is arranged above the feeding pushing assembly 12 to simultaneously cut splicing joints on the two vertical plates 10;

step four, a splicing process, namely after the step three, the vertical plates 10 are transferred to a synchronous driving group 22 of the splicing device 2, the power of the plate dividing assembly 13 synchronously drives the jacking assembly 26 to move, the jacking assembly 26 pushes the vertical plates 10 borne on the second plate assembly 24 to the first plate assembly 23, at this time, the first plate assembly 23 finishes 90-degree rotation in advance, and the two vertical plates 10 are vertically spliced in a staggered mode;

fifthly, a bottom plate polishing process, namely arranging a bottom plate processing device 5 above the splicing device 2 to polish burrs and flashes of the splicing seam of the bottom plate 20, and then outputting the bottom plate 20 to the first joint plate assembly 23 to be spliced with the vertical plate 10;

step six, a welding transfer process, namely clamping the bottom plate 20 by the welding device 4, welding the bottom plate 20 and the vertical plate 10 into a whole, and then transferring the base finished product;

step seven, a galvanizing process, in which a first conveyor 721 is arranged in the galvanizing device 7 to receive the base finished product transferred by the welding device 4 and convey the base finished product to the galvanizing bath 71 for galvanizing, and then a second conveyor 722 takes out the base finished product from the galvanizing bath 71;

and step eight, stacking, wherein in the step one, the stacking device 6 is directly used for stacking and transferring the base finished products after emptying the vertical plate 10.

Further, in the second step and the fourth step, the plate dividing work and the splicing work of the vertical plate 10 are synchronously operated.

Further, in the third step, the cutting operation time of the slitting device 30 is matched with the material distributing and feeding operation time of the second step.

Further, in the fourth step, the limit releasing member 261 is matched with the limit member 242 in the second abutting joint plate assembly 24 to vertically move downwards to release the limit on the vertical plate 10, and then the second air cylinder 131 drives the pulling plate 133 to distribute materials to the vertical plates 10 on the workbench 11 and simultaneously synchronously drives the vertical plates 10 on the second abutting joint plate assembly 24 to move towards the first abutting joint plate assembly 23 through the linkage rod 263.

Further, in the fifth step, the bottom plate processing device 5 includes a polishing assembly 51 and a blanking control assembly 52, the polishing assembly 51 includes a transverse polishing wheel 511, a longitudinal polishing wheel 512 and a transverse pushing member 513, the transverse pushing member 513 pushes the bottom plate 20 to move along the length direction of the rack 21, and the blanking control assembly 52 is disposed at the tail end of the transverse pushing member 513 to control the bottom plate 20 to discharge one by one.

Specifically, the blanking control assembly 52 includes an elastic member 521 and a hook member 522, the elastic member 521 is disposed opposite to the transverse pushing member 513 and is used for limiting and maintaining the bottom plate 20, the hook member 522 is disposed on one side of the elastic member 521, the hook member 522 is connected with the top member 244 in a matching manner, and the top member 244 drives the hook member 522 to move along the width direction of the frame 21 when being reset, so as to separate the bottom plate 20 from the elastic member 521.

Further, in the seventh step, the rotation speeds of the first conveyor belt 721 and the second conveyor belt 722 are the same, the second conveyor belt 722 is provided with a plurality of grippers 7221 and a jacking limit track 7222, and the jacking limit track 7222 drives the grippers 7221 to grip and lift the finished product from the galvanizing bath 71 during the rotation of the second conveyor belt 722.

Further, in step eight, the stacking device 6 includes a stepping conveyor line 61, a plurality of transmission assemblies 62 equidistantly arranged on the stepping conveyor line 61, and an anvil 63 arranged on the transmission assemblies 62, the second cylinder 131 can cooperate to drive the stepping conveyor line 61 to operate in a stepping manner, and the transverse pushing member 513 drives the transmission assemblies 62 to move so that the anvil 63 moves along the width direction of the stepping conveyor line 61.

Further, the transmission assembly 62 comprises a reciprocating driving unit 623, and the reciprocating driving unit 623 drives the anvil 63 to reciprocate by the cooperation of the stepping transmission line 61 and the transverse pushing member 513 to carry the base product.

Example 2:

as shown in fig. 2 to 4, a splicing base splicing welding and post-processing production line comprises a frame 21 and a slitting device 30 arranged above the frame 21, and is characterized by further comprising a riser shunting device 1, a splicing device 2, a bottom plate processing device 5 and a stacking device 6, wherein the riser shunting device 1 is arranged at the head end of the conveying direction of the splicing device 2, and the riser shunting device 1 is used for shunting stacked risers 10 to pass through the slitting device 30 for slitting, and splicing and converging the risers 10 by the splicing device 2;

the bottom plate processing device 5 supplies bottom plates 20 to the splicing device 2, and the bottom plates 20 are fed one by one through the transmission of the splicing device 2;

the stacking device 6 is arranged at the rear end of the bottom plate processing device 5, and the stacking device 6 is driven by the vertical plate shunting device 1 and the bottom plate processing device 5 together and is used for clamping and stacking a welded base finished product.

It should be noted that, pile up neatly device 6 is used for the material loading of riser 10 on the one hand, and on the other hand is used for off-the-shelf pile up neatly output, and is concrete, and riser 10 carries off from pile up neatly device 6 and places in standby station 111 with the mode that stacks in pairs, and lancing device 30 once cuts out the splice seam that the degree of depth is half of riser 10 width to two tiled risers 10, and splicing device 2 splices two risers 10, and bottom plate 20 is exported to splicing device 2 to bottom plate processing apparatus 5 afterwards, and bottom plate processing apparatus 5 linkage drive pile up neatly device 6 accepts a base finished product this moment.

As shown in fig. 3, 6 and 7, further, the riser split device 1 includes a workbench 11, a feeding pushing assembly 12 and a plate dividing assembly 13, a standby station 111 and a plate dividing station 112 are arranged on the workbench 11, the feeding pushing assembly 12 pushes the risers 10 stacked in pairs on the standby station 111 to the plate dividing station 112, and the plate dividing assembly 13 is arranged on the plate dividing station 112 and laterally separates the two risers 10.

As shown in fig. 6 and 7, further, the splicing device 2 includes two groups of synchronous driving groups 22, two groups of first joint plate assemblies 23, two groups of second joint plate assemblies 24, a rotation limiting unit 25 and an ejecting assembly 26, the synchronous driving groups 22 are symmetrically arranged along the length direction of the machine frame 21, the first joint plate assemblies 23 and the second joint plate assemblies 24 are used for bearing the vertical plates 10 and are synchronously driven by the synchronous driving groups 22, the first joint plate assemblies 23 are equidistantly arranged along the rotation path of one group of the synchronous driving groups 22, the second joint plate assemblies 24 are arranged on the other group of synchronous driving groups 22 in a way corresponding to the first joint plate assemblies 23, the rotation limiting unit 25 is arranged on the movement path of the first joint plate assemblies 23 and drives the first joint plate assemblies 23 to rotate, the ejecting assembly 26 is arranged on the movement path of the second joint plate assemblies 24, the jacking component 26 is in transmission connection with the plate dividing component 13 to push the vertical plate 10 borne on the second connecting plate component 24 to the vertical plate 10 on the first connecting plate component 23.

As shown in fig. 12 to 14, further, the sub plate assembly 13 includes:

a second cylinder 131, the second cylinder 131 being disposed along a width direction of the table 11;

the backup plate 132 is arranged on one side of the plate dividing station 112, and a guide hole 1321 is formed in the backup plate 132; and

and a pulling plate 133, wherein the pulling plate 133 is constrained in the guide hole 1321 and can only slide along the width direction of the workbench 11, and the pulling plate 133 is in transmission connection with the second cylinder 131.

It should be noted that the starting time of the second cylinder 131 matches the transmission time of the synchronous transmission assembly 22, and when the second connecting plate assembly 24 moves into the position of the jacking assembly 26, the second cylinder 131 starts to drive the pulling plate 133 to separate the vertical plate 10, and simultaneously drives the jacking assembly 26 to jack the vertical plate 10 on the second connecting plate assembly 24 into the first connecting plate assembly 23, so that the two vertical plates 10 complete cross splicing.

It is worth mentioning that the pulling plate 133 needs to pull the separated vertical plate 10, and it only needs to move the upper part of the stacked vertical plates 10, and the working table 11 is provided with the leaning platform 113 for limiting the bottom vertical plate 10, so that the two vertical plates 10 can be smoothly separated and tiled.

Further, the hook 522 includes a hook portion 5221 and a linkage engagement portion 5222, the hook portion 5221 is folded over from the top of the bottom plate 20 to be caught, and the top 244 can be engaged with and hooked on the linkage engagement portion 5222 when extending to the limit position.

As shown in fig. 19, further, the welding device 4 is further included, the welding device 4 is operated by a manipulator, and comprises a chuck 41 for clamping the bottom plate 20 and a welding gun 42 for welding the riser 10 and the bottom plate 20, the welding device 4 advances above the splicing device 2 at the same speed as the synchronous transmission assembly 22 after gripping the bottom plate 20, and the chuck 41 clamps the finished product after welding by the welding gun 42.

As shown in fig. 21, the device further comprises a galvanizing device 7, the galvanizing device 7 comprises a galvanizing pool 71 and a galvanizing transfer assembly 72, the galvanizing transfer assembly 72 comprises a first transfer belt 721 extending into the galvanizing pool 71 along the direction of the mouth of the galvanizing pool 71 and a second transfer belt 722 taking out finished products from the galvanizing pool 71, the second transfer belt 722 is provided with a plurality of grippers 7221 and a jacking limit track 7222, and during the rotation of the second transfer belt 722, the jacking limit track 7222 drives the grippers 7221 to grip and lift the finished products from the galvanizing pool 71.

Further, the palletizing device 6 comprises: step-by-step transfer chain 61, a plurality of equidistance set up in transmission subassembly 62 on step-by-step transfer chain 61 and set up in chopping block 63 on transmission subassembly 62, second cylinder 131 can cooperate the drive step-by-step operation of step-by-step transfer chain 61, horizontal pushing member 513 drive transmission subassembly 62 moves and makes chopping block 63 move along the width direction of step-by-step transfer chain 61.

Further, the stepping conveyor line 61 crosses the riser shunt device 1 and the tail of the second conveyor 722, and the anvil 63 is loaded with the finished product at the tail of the second conveyor 722 after the riser shunt device 1 unloads the riser 10.

As shown in fig. 2, 4, and 5, further, the transmission assembly 62 includes a base 621, a sliding frame 622, and a reciprocating driving unit 623, the base 621 is in screw connection with the stepping transmission line 61, the sliding frame 622 is disposed in a sliding manner relative to the base 621, the reciprocating driving unit 623 includes a connecting rod 6231, a shifting rod 6232, a rotating chain 6234, a first push rod 6235, and a reversing rotating shaft 6236, the connecting rod 6231 is rigidly connected to the lateral pushing member 513, the shifting rod 6232 is rotatably disposed at a free end of the connecting rod 6231, the rotating chain 6234 is provided with a plurality of shifting oblique blocks 62341, the reversing rotating shaft 6236 is in transmission connection with the shifting rod 6232 and the reversing rotating shaft 6236 is driven to rotate by the stepping transmission line 61, the shifting rod 6232 is matched with the shifting oblique block 62341 on a different side of the rotating chain 6234 so that the rotating chain 6234 is rotated in a reciprocating manner, the first push rod 6235 is disposed on the rotating chain 6234 and moves in a reciprocating manner along a length direction of the rotating chain 6234, the sliding frame 622 is provided with a sliding groove 6221 at the bottom for being in transmission fit with the first push rod 6235.

It should be noted that two rows of pushing clamping grooves 6222 are further disposed on the sliding frame 622, a second push rod 624 is disposed at the transmission end of the second cylinder 131, and two sides of the end of the second push rod 624 are disposed as elastic oblique blocks which can cooperate with the pushing clamping grooves 6222 to abut against for transmission, and it should be noted that when the sliding frame 622 is driven to the limit position by the first push rod 6235, the end of the second push rod 624 can abut against the pushing clamping grooves 6222 to drive the stepping conveyor line 61 to run in a stepping manner.

It should also be noted that the reversing spindle 6236 is intermittently driven to rotate by the step-by-step conveyor line 61, and it is set by a gear ratio so that the step-by-step conveyor line 61 is conveyed forward by a certain distance, and the reversing spindle 6236 is rotated by 180 °, i.e., it is used to switch the tap lever 6232 back and forth to fit on both long sides of the swing chain 6234.

As shown in fig. 12 to 14, further, the feed pusher assembly 12 comprises:

a first cylinder 121, the first cylinder 121 being disposed along a longitudinal direction of the table 11;

the pushing seat 122 is fixedly arranged at the transmission end of the first cylinder 121, is constrained in the plate splitting station 112 and moves only along the length direction of the workbench 11, and the pushing seat 122 is provided with a sliding groove 1221 penetrating through the top surface;

the push plate 123 is constrained in the sliding groove 1221 and slides only in the vertical direction, and the push plate 123 abuts against the vertical plate 10 of the plate dividing station 112; and

a hook plate 124, wherein the hook plate 124 is welded and fixed on the pushing seat 122, is constrained in the standby station 111 and moves only along the length direction of the workbench 11, and the free end of the hook plate 124 abuts against the vertical plate 10 of the standby station 111.

It should be noted that the time interval between the start of the first cylinder 121 coincides with the transfer speed of the synchronous transfer assembly 22, that is, the time set by the movement of the adjacent first tab assembly 23 to the rear end of the workbench 11 is simultaneously the time interval between the start of the first cylinder 121.

Further, the top of the push plate 123 is wedge-shaped, and the push plate 123 is elastically connected with the pushing seat 122.

It should be noted that, when the push plate 123 moves back along with the pushing seat 122, the vertical plate 10 is already on the plate separating station 112, the push plate 123 is pressed into the pushing seat 122 by the vertical plate 10, and when the pushing seat 122 returns to the right position, the elastic member 125 ejects the push plate 123 from the pushing seat 122, so that the push plate 123 can abut against the end of the vertical plate 10.

As shown in fig. 15 and 17, further, the first plate member 23 includes:

the fixed plate A231 is in transmission connection with the synchronous transmission assembly 22, and can be arranged in a self-rotating manner in a vertical plane;

a transmission gear 232, the transmission gear 232 is integrally arranged on the joint plate a231, and can be matched with the rotation limiting unit 25; and

and the limiting blocks A233 are integrally arranged on the connecting plate A231 and are matched with the mounting holes 101 of the vertical plate 10.

It should be noted that the tip of stopper A233 sets up the chamfer, and the mounting hole 101 of the riser 10 of being convenient for is corrected through stopper A233 location smoothly, and the diameter of stopper A233 matches with the diameter of mounting hole 101, and riser 10 can move along stopper A233's axis direction, and stopper A233 spacing control riser 10 is fixed with butt plate A231.

Furthermore, an avoiding groove 2311 is formed in the middle of the connecting plate A231, the avoiding groove 2311 is opposite to the second connecting plate assembly 24, and clamping platforms 2312 are arranged on two sides of the avoiding groove 2311.

The avoiding groove 2311 is used for avoiding jacking splicing of the horizontal vertical plate 10, and the clamping table 2312 can clamp the horizontally spliced vertical plate 10 to keep the vertical plate and the vertical plate in a relatively vertical state.

As shown in fig. 16, further, the second tab assembly 24 includes:

a connecting plate B241, wherein the connecting plate B241 is connected with the synchronous transmission component 22 in a transmission way;

a limiting member 242, wherein the limiting member 242 is disposed below the connecting plate B241 and moves relative to the connecting plate B241 along the vertical direction, a plurality of limiting blocks B243 are disposed on the limiting member 242, and the limiting blocks B243 penetrate through the connecting plate B241 and are matched with the mounting holes 101 of the vertical plate 10; and

and an ejector 244, wherein the ejector 244 is constrained to the tab B241 and can slide only in the width direction of the frame 21.

Further, the jacking assembly 26 comprises:

a limit releasing member 261, wherein the limit releasing member 261 is fixedly disposed on the frame 21, and is used for pushing the limiting member 242 to vertically move downwards;

a jack unit 262, the jack unit 262 being constrained to the frame 21 and being slidable only in a longitudinal direction of the jack 244; and

the middle part of the linkage rod 263 is hinged to the lancing device 30, one end of the linkage rod 263 is connected to the second cylinder 131 in a transmission manner, and the other end of the linkage rod 263 is connected to the jacking unit 262 in a transmission manner.

As shown in fig. 18, further, the jacking unit 262 is provided with a track groove 2621 for accommodating the free end of the jacking member 244, and the jacking member 244 can be cooperatively constrained to move in the track groove 2621.

It should be noted that the track groove 2621 sets up the setting that the inner cavity is greater than its groove opening for the ejector 244 retrains in the track groove 2621, and the track groove 2621 can drive ejector 244 and transversely jack in, and the ejector 244 can follow track groove 2621 longitudinal sliding again simultaneously, and a round trip movement of track groove 2621 drives ejector 244 and jacks in and reset, saves extra addition drive that resets.

The working process is as follows:

the stacking device 6 carries the vertical plates 10 to a standby station 111 of the workbench 11, the vertical plates 10 are moved from the cutting board 63 and placed on the standby station 111, the feeding pushing assembly 12 pushes the vertical plates 10 to the plate splitting station 112, the plate splitting assembly 13 transversely separates and flatly lays two vertical plates 10 on the workbench 11, when the feeding pushing assembly 12 pushes the vertical plates 10 again, the vertical plates 10 on the plate splitting station 112 are pushed to the splicing device 2, the vertical plates 10 are cut into splicing seams by the slitting device 30 in the transportation process, then the splicing device 2 rotates the first connecting plate assembly 23 for 90 degrees to a vertical state, the second air cylinder 131 of the plate splitting assembly 13 is in linkage transmission with the jacking assembly 26 to move, the jacking assembly 26 jacks the vertical plates 10 on the second connecting plate assembly 24 to move towards the first connecting plate assembly 23 to complete cross splicing with the vertical plates 10 on the first connecting plate assembly 23, and meanwhile, the bottom plate processing device 5 conveys the polished bottom plate 20 to the first connecting plate assembly 23, subsequently, the welding device 4 clamps the bottom plate 20 and splices with the two crisscross vertical plates 10 to complete welding, then the welding device 4 transfers the base finished product to the galvanizing device 7 to complete galvanizing work, and finally the base finished product is carried to an empty cutting board 63 of the stacking device 6 to be stacked, and in the stacking process, the cutting board 63 is driven to move vertically and horizontally by the combined action of the second air cylinder 131 and the transverse pushing piece 513, so that the base finished product is stacked neatly.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

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