阅读说明：本技术 一种用于巧克力生产的涂层装置及其使用方法 (Coating device for chocolate production and use method thereof ) 是由 李芳华 于 2020-07-30 设计创作，主要内容包括：本发明公开了一种用于巧克力生产的涂层装置及其使用方法,包括设备本体、涂层机构、清理机构,所述设备本体包括机箱、传输组件、震动送料盘,所述传输组件横向贯穿所述机箱,所述机箱后方通过螺栓连接有所述震动送料盘,所述传输组件包括支撑架、传动辊、传动带、传动电机,所述支撑架设置有两组,分别通过螺栓连接在所述机箱两端。本发明由于传输组件的设置和鸭嘴淋浇头与震动送料盘之间位置的设置实现了自动对巧克力双面涂层的功能,清理机构的设置不仅实现了张紧传动带的功能,还实现了自动启动清理传动带的功能。(The invention discloses a coating device for chocolate production and a using method thereof, and the coating device comprises an equipment body, a coating mechanism and a cleaning mechanism, wherein the equipment body comprises a case, a transmission assembly and a vibration feeding disc, the transmission assembly transversely penetrates through the case, the rear part of the case is connected with the vibration feeding disc through bolts, the transmission assembly comprises two groups of support frames, a transmission roller, a transmission belt and a transmission motor, and the two groups of support frames are respectively connected with the two ends of the case through bolts. According to the invention, the function of automatically coating the double surfaces of chocolate is realized due to the arrangement of the transmission assembly and the arrangement of the position between the duckbilled pouring head and the vibration feeding plate, and the function of tensioning the transmission belt and the function of automatically starting the transmission belt are realized due to the arrangement of the cleaning mechanism.)

1. A coating apparatus for chocolate production, characterized by: the device comprises a device body (1), a coating mechanism (2) and a cleaning mechanism (3), wherein the device body (1) comprises a case (101), a transmission assembly (102) and a vibration feeding disc (103), the transmission assembly (102) transversely penetrates through the case (101), the rear part of the case (101) is connected with the vibration feeding disc (103) through bolts, the transmission assembly (102) comprises a support frame (1021), a transmission roller (1022), a transmission belt (1023) and a transmission motor (1024), the support frame (1021) is provided with two groups which are respectively connected with the two ends of the case (101) through bolts, the inner side of the support frame (1021) of each group is connected with the transmission roller (1022) through a bearing, the outer side of the transmission roller (1022) is connected with the transmission belt (1023) in a friction mode, the transmission motor (1024) is connected with the rear part of one group of the, just the output of driving motor (1024) with driving roller (1022) pass through the key-type connection, coating mechanism (2) include mounting bracket (201), liquid reserve tank (202), stirring subassembly (203), filter plate (204), heating cabinet (205), drawing liquid pump (206), connecting pipe (207), duckbilled drenches watering head (208), mounting bracket (201) pass through bolted connection in the inside bottom of quick-witted case (101), there is liquid reserve tank (202) at mounting bracket (201) top through bolted connection, liquid reserve tank (202) are located driving belt (1023) below, inside being provided with of liquid reserve tank (202) stirring subassembly (203), there is heating cabinet (205) in the liquid reserve tank (202) outside through bolted connection, there is water piping connection in the inlet end of drawing liquid pump (206) liquid reserve tank (202), there is connecting pipe (207) in the outlet end of drawing liquid pump (206) through screwed connection, one end, far away from the liquid pump (206), of the connecting pipe (207) extends into the case (101), and is connected with two duckbilled pouring heads (208) through screws, the duckbilled pouring heads (208) are located on the outer side of the vibration feed tray (103), the cleaning mechanism (3) comprises a fixed sliding rail (301), an upper spring (302), an upper sliding block (303), a tension roller (304), a lower sliding block (305) and a scraper (306), the fixed sliding rail (301) is connected onto the inner wall of the case (101) through bolts, the inner side of the fixed sliding rail (301) is connected with the upper sliding block (303) and the lower sliding block (305) in a sliding manner, a driving component for driving the lower sliding block (305) to be started upwards is arranged below the lower sliding block (305), the tension roller (304) is connected between the upper sliding block (303) in a rotating manner, and the scraper (306) is connected between the lower sliding blocks (305) through screws, the tensioning roller (304) with scraper blade (306) are located the drive belt (1023) outside, go up spring (302) upper end welding at fixed slide rail (301) inboard top, go up spring (302) lower extreme welding at last slider (303) top.

2. A coating apparatus for chocolate production according to claim 1, wherein: the top of the case (101) is far away from one end of the vibration feeding plate (103) and is connected with an air cooler (104) through bolts, and the air cooler (104) is located right above the driving belt (1023).

3. A coating apparatus for chocolate production according to claim 1, wherein: an observation window (105) is embedded in the front of the case (101).

4. A coating apparatus for chocolate production according to claim 1, wherein: the bottom plate of the liquid storage box (202) mainly comprises two inclined plates and a concave plate positioned between the two inclined plates, the inner side of the concave plate is provided with the stirring assembly (203), the upper part of the concave plate is connected with the filter screen plate (204) through bolts, and the heating box (205) is positioned at the junction of the inclined plates and the concave plate.

5. A coating apparatus for chocolate production according to claim 1, wherein: stirring subassembly (203) includes (mixing) shaft (2031), adapter sleeve (2032), agitator motor (2033), (mixing) shaft (2031) is connected through the bearing the inside bottom side of liquid reserve tank (202), (mixing) shaft (2031) outside cover is equipped with adapter sleeve (2032), (mixing) shaft (2031) front end passes liquid reserve tank (202), and through the key-type connection in the output of agitator motor (2033), agitator motor (2033) is through bolted connection on mounting bracket (201).

6. A coating apparatus for chocolate production according to claim 5, wherein: the stirring shaft (2031) and the connecting sleeve (2032) are provided with two groups, and two connecting sleeves (2032) are connected through a belt, and the outside of the connecting sleeve (2032) is welded with a stirring plate.

7. A coating apparatus for chocolate production according to claim 1, wherein: the driving assembly comprises a first lower spring (307) and a fixing rod (308), the upper end of the fixing rod (308) sequentially penetrates through the first lower spring (307) and the lower sliding block (305), the fixing rod is in threaded connection with the bottom of the upper sliding block (303), and the fixing rod (308) is in sliding connection with the lower sliding block (305).

8. A coating apparatus for chocolate production according to claim 1, wherein: the driving assembly comprises a second lower spring (31), the lower end of the second lower spring (31) is welded at the bottom of the inner side of the fixed slide rail (301), and the upper part of the second lower spring (31) is welded at the bottom of the lower slide block (305).

9. A coating apparatus for chocolate production according to claim 1, wherein: the upper end face of the scraper (306) is completely attached to the outer side face of the transmission belt (1023).

10. A method of using a coating apparatus for chocolate production, characterized by: the method comprises the following steps:

the method comprises the following steps: firstly, pouring coating slurry into a liquid storage tank (202), pouring materials into a vibration feeding disc (103), and then starting a transmission motor (1024), the vibration feeding disc (103), an air cooler (104), a stirring motor (2033), a liquid pump (206) and electrifying a heating tank (205);

step two: the liquid pump (206) is started to enable coating slurry in the liquid storage tank (202) to flow out of the duckbill pouring head (208) through the connecting pipe (207), so that the coating slurry falls on the driving belt (1023);

step three: the driving roller (1022) is driven to rotate by the starting of the driving motor (1024), the driving roller (1022) drives the driving belt (1023) to rotate, and the coating slurry on the driving belt (1023) moves along with the driving belt (1023);

step four: the vibration feed tray (103) is started to enable the materials to fall on the coating slurry on the transmission belt (1023), and then the materials can be coated on the top and then move to the position below the other duckbilled pouring head (208) along with the transmission belt (1023);

step five: the coating slurry in the liquid storage tank (202) flows out from the duckbilled pouring head (208) through the connecting pipe (207) due to the starting of the liquid pump (206), so that the coating slurry falls on the material to finish coating the top of the material, and then moves to the lower part of the air cooler (104) along with the driving belt (1023);

step six: starting the air cooler (104) to blow cold air flow to the coated material, so that the coating slurry is rapidly molded;

step seven: when the part of the transmission belt (1023) with the coating slurry moves between the upper spring (302) and the lower sliding block (305), the upper sliding block (303) is squeezed by the upper spring (302), the upper sliding block (303) drives the tensioning roller (304) to descend, so that the transmission belt (1023) is always in a tensioned state, the first lower spring (307) squeezes the lower sliding block (305) due to the fixed connection of the fixed rod (308) and the upper spring (302), the lower sliding block (305) drives the scraper (306) to move upwards, so that the scraper (306) is tightly abutted against the outer side face of the transmission belt (1023), the function of scraping the coating slurry on the outer side face of the transmission belt (1023) by the scraper (306) is realized, and the coating slurry falls back into the liquid storage tank (202);

or when the part of the transmission belt (1023) with the coating slurry moves between the upper spring (302) and the lower sliding block (305), the upper sliding block (303) is extruded by the upper spring (302), the upper sliding block (303) drives the tension roller (304) to descend, so that the transmission belt (1023) is always in a tensioned state, the lower sliding block (305) is extruded by the second lower spring (31), the lower sliding block (305) drives the scraper (306) to move upwards, so that the scraper (306) is tightly abutted against the outer side surface of the transmission belt (1023), the function of scraping the coating slurry on the outer side surface of the transmission belt (1023) by the scraper (306) is realized, and the coating slurry falls back into the liquid storage tank (202);

step eight: the coating slurry falling back into the liquid storage tank (202) is heated and melted by the heating tank (205) and falls into the bottom of the liquid storage tank (202) through the filter screen plate (204).

Technical Field

The invention relates to the technical field of chocolate production, in particular to a coating device for chocolate production and a using method thereof.

Background

In the process of coating chocolate, the chocolate to be coated is placed on a conveying device, then the chocolate paste is poured from the upper surface of the chocolate, and the redundant chocolate paste is scattered from the conveying device into a collecting device, so that a large amount of chocolate paste is consumed, and the scattered chocolate is difficult to collect and is not suitable for a small chocolate production line.

Disclosure of Invention

The invention aims to solve the problems and provide a coating device for chocolate production and a use method thereof.

The invention realizes the purpose through the following technical scheme:

a coating device for chocolate production comprises an equipment body, a coating mechanism and a cleaning mechanism, wherein the equipment body comprises a case, a transmission assembly and a vibration feeding disc, the transmission assembly transversely penetrates through the case, the rear part of the case is connected with the vibration feeding disc through bolts, chocolate can be automatically placed on the transmission assembly through the vibration feeding disc in the arrangement, the chocolate is transmitted by the transmission assembly, the transmission assembly comprises two groups of support frames, transmission rollers, transmission belts and transmission motors, the two groups of support frames are respectively connected with the two ends of the case through bolts, the inner sides of the support frames in each group are respectively connected with the transmission rollers through bearings, the transmission belts are in friction connection with the outer sides of the transmission rollers, the transmission motors are connected with the rear parts of one group of the support frames through bolts, and the output ends of the transmission motors are in key connection with the transmission rollers, the coating mechanism comprises a mounting frame, a liquid storage box, a stirring component, a filter screen plate, a heating box, a liquid drawing pump, a connecting pipe and duckbill pouring heads, the mounting frame is connected with the bottom end in the machine case through bolts, the top of the mounting frame is connected with the liquid storage box through bolts, the liquid storage box is positioned below the transmission belt, the stirring component is arranged in the liquid storage box, the outer side of the liquid storage box is connected with the heating box through bolts, the rear part of the liquid storage box is connected with the liquid inlet end of the liquid drawing pump through a water pipe, the liquid outlet end of the liquid drawing pump is connected with the connecting pipe through a screw, one end of the connecting pipe, far away from the liquid drawing pump, extends into the machine case and is connected with the duckbill pouring heads through screws, two duckbilled drenches the watering head and is located the vibrations feed table outside, and this setting can heat the thick liquid of liquid reserve tank inside through the heating cabinet, prevents that the thick liquid from solidifying, can also stir the thick liquid of liquid reserve tank inside through stirring subassembly, makes the thick liquid heated evenly to and can draw the thick liquid of liquid reserve tank inside through the drawing pump, make the thick liquid flow from duckbilled drenches watering head department, realized drenching the function on drive belt and chocolate, realized the function to the chocolate coating, clearance mechanism includes fixed slide rail, upper spring, slider, tensioning roller, lower slider, scraper blade, fixed slide rail passes through bolted connection on quick-witted incasement wall, the inboard sliding connection of fixed slide rail have the slider and lower slider, the slider below is provided with the drive assembly that drives the lower slider upwards starts, it is connected with to rotate between the slider to go up the tensioning roller, have through the screw connection between the lower slider the scraper blade, the tensioning roller with the scraper blade is located the drive belt outside, it welds to go up the spring upper end the inboard top of fixed slide rail, it welds to go up the spring lower extreme the top shoe top sets up like this and can extrude the top shoe through last spring, and the top shoe drives the tensioning roller and descends for the tensioning roller compresses tightly the drive belt, makes the drive belt be in the state of tensioning always, can also drive the lower slider through drive assembly and be close to the top shoe, and then makes the scraper blade be close to the lateral surface of drive belt, has realized the function of automatic clearance drive belt lateral surface thick liquid.

Preferably, the top of the case is far away from one end of the vibration feeding plate is connected with an air cooler through a bolt, the air cooler is located right above the driving belt, and cold air flow can be generated through the air cooler by means of the arrangement, so that slurry is rapidly solidified.

Preferably, the front of the case is embedded with an observation window, so that the condition of the inside of the case can be conveniently observed.

Preferably, the bottom plate of the liquid storage tank mainly comprises two inclined plates and a concave plate positioned between the two inclined plates, the inner side of the concave plate is provided with the stirring assembly, the upper part of the concave plate is connected with the filter screen plate through a bolt, the heating box is positioned at the junction of the inclined plates and the concave plate, and slurry cleaned by the scraper can be guided to the upper part of the filter screen plate through the arrangement, and is heated by the heating box, so that the slurry flows back to the bottom end inside the liquid storage tank.

Preferably, the stirring subassembly includes (mixing) shaft, adapter sleeve, agitator motor, the (mixing) shaft passes through the bearing and connects the inside bottom side of liquid reserve tank, the (mixing) shaft outside cover is equipped with the adapter sleeve, the (mixing) shaft front end passes the liquid reserve tank, and through the key-type connection in agitator motor's output, agitator motor passes through bolted connection on the mounting bracket, set up like this and can drive the (mixing) shaft through agitator motor and rotate, the (mixing) shaft drives the adapter sleeve and rotates, has realized the stirring function to the thick liquid.

Preferably, the stirring shaft with the adapter sleeve is provided with two sets ofly, and two connect through the belt between the adapter sleeve, the welding of adapter sleeve outside has the stirring board, sets up like this and has improved the stirring efficiency to the thick liquid.

Preferably, the driving assembly comprises a first lower spring and a fixing rod, the upper end of the fixing rod penetrates through the first lower spring and the lower sliding block in sequence, the fixing rod is connected to the bottom of the upper sliding block in a threaded mode, the fixing rod is connected with the lower sliding block in a sliding mode, the fixing rod can fix the first lower spring, the first lower spring can pressurize the lower sliding block, the lower sliding block is enabled to be close to the upper sliding block, and then the scraper is in close contact with the outer side face of the transmission belt.

Preferably, the driving assembly comprises a second lower spring, the lower end of the second lower spring is welded to the bottom of the inner side of the fixed slide rail, the upper portion of the second lower spring is welded to the bottom of the lower slide block, and the lower slide block can be extruded by the fixed slide rail in the arrangement mode to be close to the upper slide block of the lower slide block, so that the scraper is in close contact with the outer side face of the transmission belt.

Preferably, the upper end face of the scraper is completely attached to the outer side face of the transmission belt, so that the slurry on the transmission belt can be completely cleaned.

The invention also provides a use method of the coating device for chocolate production, which comprises the following steps:

the method comprises the following steps: firstly, pouring coating slurry into a liquid storage tank, pouring materials into a vibration feeding plate, and then starting a transmission motor, the vibration feeding plate, an air cooler, a stirring motor and a liquid pump and electrifying a heating box;

step two: the liquid pump is started to enable the coating slurry in the liquid storage tank to flow out from the duckbilled pouring head through the connecting pipe, so that the slurry falls on the transmission belt;

step three: the driving motor is started to drive the driving roller to rotate, and the driving roller drives the driving belt to rotate, so that the coating slurry on the driving belt moves along with the driving belt;

step four: starting the vibration feeding plate to enable the material to fall on the coating slurry on the transmission belt, coating the top of the material after the coating is finished, and moving the material to the position below the other duckbilled pouring head along with the transmission belt;

step five: the coating slurry in the liquid storage tank flows out from the duckbilled pouring head through the connecting pipe due to the starting of the liquid pump, so that the slurry falls on the material to finish the coating on the top of the material, and then moves to the lower part of the air cooler along with the driving belt;

step six: starting the air cooler to blow cold air flow to the coated material, so that the coating slurry is quickly molded;

step seven: when the transmission belt part with the coating slurry moves between the upper spring and the lower slide block, the upper spring extrudes the upper slide block, the upper slide block drives the tensioning roller to descend, so that the transmission belt is always in a tensioned state, the fixed rod is fixedly connected with the upper spring, the first lower spring extrudes the lower slide block, the lower slide block drives the scraper to move upwards, so that the scraper tightly abuts against the outer side surface of the transmission belt, the function that the scraper scrapes the coating slurry on the outer side surface of the transmission belt is realized, the coating slurry falls back into the liquid storage tank, or when the transmission belt part with the coating slurry moves between the upper spring and the lower slide block, the upper slide block drives the tensioning roller to descend due to the extrusion of the upper spring, so that the transmission belt is always in a tensioned state, the lower slide block drives the scraper to move upwards due to the extrusion of the second lower spring, so that the scraper, the function of scraping the coating slurry on the outer side surface of the transmission belt by the scraper is realized, so that the coating slurry falls back into the liquid storage tank;

step eight: the coating slurry falling back into the liquid storage tank is heated and melted by the heating box and falls into the bottom of the liquid storage tank through the filter screen plate.

Has the advantages that:

1. the device can heat the slurry in the liquid storage box through the heating box to prevent the slurry from being solidified, can also stir the slurry in the liquid storage box through the stirring assembly to ensure that the slurry is uniformly heated, and can extract the slurry in the liquid storage box through the liquid pump to ensure that the slurry flows out from the duckbilled pouring head, thereby realizing the function of pouring on a driving belt and chocolate and the function of coating the two sides of the chocolate;

2. the device can extrude the upper sliding block through the upper spring, the upper sliding block drives the tension roller to descend, so that the tension roller compresses the transmission belt, and the transmission belt is always in a tensioned state;

3. this device can drive the lower slider through drive assembly and be close to the top shoe, and then makes the scraper blade be close to the lateral surface of drive belt, has realized the function of automatic clearance drive belt lateral surface thick liquid.

Additional features of the invention and advantages thereof will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the structure of a coating apparatus for chocolate production according to the present invention;

FIG. 2 is a top view of a coating apparatus for chocolate production according to the invention;

FIG. 3 is a cross-sectional view A-A of a coating apparatus for chocolate production according to the invention;

FIG. 4 is a schematic view of the structure of a coating mechanism of a coating apparatus for chocolate production according to the present invention;

FIG. 5 is a schematic view of the structure of a cleaning mechanism of a coating apparatus for chocolate production according to the present invention;

FIG. 6 is a top view of a cleaning mechanism of a coating apparatus for chocolate production according to the present invention;

FIG. 7 is a B-B cross-sectional view of a first embodiment of a cleaning mechanism of a coating apparatus for chocolate production according to the present invention;

FIG. 8 is a B-B cross-sectional view of a second embodiment of a cleaning mechanism of a coating apparatus for chocolate production according to the present invention.

The reference numerals are explained below:

1. an apparatus body; 2. a coating mechanism; 3. a cleaning mechanism; 101. a chassis; 102. a transmission assembly; 103. vibrating the feed tray; 104. an air cooler; 105. an observation window; 1021. a support frame; 1022. a driving roller; 1023. a transmission belt; 1024. a drive motor; 201. a mounting frame; 202. a liquid storage tank; 203. a stirring assembly; 204. a filter screen plate; 205. a heating box; 206. a liquid pump; 207. a connecting pipe; 208. duckbill shower heads; 2031. a stirring shaft; 2032. connecting sleeves; 2033. a stirring motor; 301. fixing the slide rail; 302. an upper spring; 303. an upper slide block; 304. a tension roller; 305. a lower slide block; 306. a squeegee; 307. a first lower spring; 308. fixing the rod; 31. a second lower spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.