Integrated machine for removing ice and snow on railway

文档序号:1095518 发布日期:2020-09-25 浏览:30次 中文

阅读说明:本技术 铁路除冰铲雪一体化清理机 (Integrated machine for removing ice and snow on railway ) 是由 王上 于 2020-06-29 设计创作,主要内容包括:本发明公开了铁路除冰铲雪一体化清理机,该清理机包括机体、铲雪机构、控制系统、动力机构、至少两组除冰机构,所述机体前端从中间往两端设置有铲雪机构、除冰机构,机体内部从上往下设置有控制系统、动力机构,所述铲雪机构对两个钢轨中间的积雪进行清理,两组所述除冰机构对钢轨上的冰进行清理,除冰机构利用高温对钢轨上残留的水分进行蒸发,所述动力机构为机体提供行走动力并通过磁生热对积雪进行加热,所述控制系统与动力机构电性连接,本发明科学合理,使用安全方便,控制系统与动力机构相互配合实现清理机自动化运行,减少人工操作,节约人工成本。(The invention discloses a railway deicing and snow shoveling integrated cleaning machine which comprises a machine body, snow shoveling mechanisms, a control system, power mechanisms and at least two sets of deicing mechanisms, the front end of the machine body is provided with a snow shoveling mechanism and a deicing mechanism from the middle to the two ends, the interior of the machine body is provided with a control system and a power mechanism from top to bottom, the snow shoveling mechanisms clean accumulated snow between the two steel rails, the two sets of deicing mechanisms clean ice on the steel rails, the deicing mechanisms evaporate residual water on the steel rails by using high temperature, the snow sweeper is scientific and reasonable, safe and convenient to use, the control system and the power mechanism are matched with each other to realize automatic operation of the snow sweeper, manual operation is reduced, and labor cost is saved.)

1. Railway deicing and snow shoveling integrated cleaning machine is characterized in that: this descaling machine includes organism (1), shovel snow mechanism (2), control system (3), power unit (4), at least two sets of deicing mechanism (5), organism (1) front end is provided with shovel snow mechanism (2), deicing mechanism (5) toward both ends from the middle, and organism (1) is inside from last down to be provided with control system (3), power unit (4), shovel snow mechanism (2) are cleared up the snow in the middle of two rails, and are two sets of deicing mechanism (5) clear up the ice on the rail, and deicing mechanism (5) utilize the high temperature to evaporate remaining moisture on the rail, power unit (4) provide walking power and heat snow through the magnetism themogenesis for the organism, control system (3) and power unit (4) electric connection.

2. The integrated machine of claim 1, wherein: the snow shoveling mechanism (2) comprises a conveying shell (2-1) and a transmission belt (2-2), the conveying shell (2-1) is fixed with the machine body (1), the transmission belt (2-2) is arranged inside the conveying shell (2-1), the transmission belt (2-2) is rotatably connected with the conveying shell (2-1), and the conveying shell (2-1) is rotatably connected with a power mechanism (4); the power mechanism (4) comprises at least two groups of power motors (4-1) and a group of transmission assemblies, wherein the power motors (4-1) are rotatably connected with the transmission assemblies, the transmission assemblies are rotatably connected with the machine body (1), and the transmission assemblies are rotatably connected with the conveying shell (2-1).

3. The integrated machine of claim 2, wherein: the snow melting machine is characterized in that a power cabin (1-1) is arranged in the machine body (1), a snow melting cabin (1-2), a heating cabin (1-3), an electric storage cabin (1-4) and a control cabin (1-5) are arranged in the machine body (1) from left to right above the power cabin (1-1), the power mechanism (4) is arranged in the power cabin (1-1), the control system (3) is arranged in the control cabin (1-5), an electric storage component is arranged in the electric storage cabin (1-4) and electrically connected with the control system (3), transmission shafts (4-3) are arranged on two groups of power motors (4-1), the two groups of transmission shafts (4-3) respectively penetrate through the snow melting cabin (1-2) and the heating cabin (1-3), one end of the heating cabin (1-3) is connected with the snow melting cabin (1-2) through a pipeline, the other end of the heating cabin (1-3) is connected with the electric storage cabin (1-4) through a pipeline.

4. The integrated machine of claim 3, wherein: the deicing mechanisms (5) comprise deicing shells (5-1), the front ends of the deicing shells (5-1) are triangular, deicing cabins (5-2) and drying cabins are arranged inside the deicing shells (5-1) from top to bottom, the deicing cabins (5-2) are U-shaped, a plurality of groups of deicing through grooves are formed in the positions, located at the U-shaped ends of the deicing cabins (5-2), of the deicing shells (5-1), a plurality of groups of drying plates (5-3) are arranged in the drying cabins, and the upper ends of the drying plates (5-3) are fixed with the deicing cabins (5-2).

5. The integrated machine of claim 4, wherein: the control system (3) comprises a processor (3-1), a wireless transceiver (3-2) and a power pack (3-3), the processor (3-1) is electrically connected with the two groups of power motors (4-1), the processor (3-1) is electrically connected with the wireless transceiver (3-2), the processor (3-1) and the wireless transceiver (3-2) are both electrically connected with the power pack (3-3), the two groups of power motors (4-1) are both electrically connected with the power pack (3-3), the wireless transceiver (3-2) is in wireless communication with the navigation system, the wireless transceiver (3-2) transmits a traveling route to the processor (3-1), and the power pack (3-3) is electrically connected with the power storage assembly.

6. The integrated machine of claim 5, wherein: the electric storage component comprises a generator (6-1), a planetary gear set (6-2) and a spiral fan blade (6-3), a bearing plate is arranged in the power storage cabin (1-4), the bearing plate divides the interior of the power storage cabin (1-4) into a power generation cabin and a rotating cabin from top to bottom, the generator (6-1) is electrically connected with the power pack (3-3), the generator (6-1) is connected with a sun gear shaft in the planetary gear set (6-2), the generator (6-1) and the planetary gear set (6-2) are both positioned above the bearing plate, the planetary gear set (6-2) is fixed with the bearing plate, the spiral fan blades (6-3) are located below the bearing plate, and the spiral fan blades (6-3) are fixed with a planet carrier in the planetary gear set (6-2).

7. The integrated machine of claim 6, wherein: heating cabin (1-3) both sides all are provided with siphon (1-6), and the left side is a set of the one end of siphon (1-6) is located snow melting cabin (1-2), and the right side is a set of the one end of siphon (1-6) runs through the loading board and is located and rotates the under-deck, and a set of siphon in right side (1-6) divide into inlet tube (a) and rotating tube (b), the aperture of inlet tube (a) is 1/3 in rotating tube (b) aperture.

8. The integrated machine of claim 7, wherein: heating components are arranged in the snow melting cabin (1-2) and the heating cabin (1-3), each heating component comprises a heating shell (7-1) and a rotating plate (7-2), the heating shell (7-1) is fixed with the machine body (1), the rotating plates (7-2) are located in the heating shells (7-1), the rotating plates (7-2) are rotatably connected with the heating shells (7-1), the two groups of rotating plates (7-2) are respectively fixed with the two groups of transmission shafts (4-3), the inner end faces of the heating shells (7-1) are embedded magnetic end faces, and the end faces of the rotating plates (7-2) contacting with the heating shells (7-1) are embedded magnetic end faces.

9. The integrated machine of claim 8, wherein: the transmission assembly comprises two groups of driving shafts (4-21) and a group of linkage shafts (4-22), two ends of each group of driving shafts (4-21) penetrate through the machine body (1), turbines (4-23), linkage wheels (4-24) and supporting plates (1-7) are arranged on one group of driving shafts (4-21) close to the deicing mechanism (5) from the middle to two ends, the two groups of linkage wheels (4-24) are rotatably connected with the conveying shell (2-1), turbines (4-23) and supporting plates (1-7) are arranged on the other group of driving shafts (4-21) from the middle to two ends, second turbines (4-25), transverse plates (1-8) and worms (4-26) are sequentially arranged on the linkage shafts (4-22) from the middle to two ends, the two groups of worms (4-26) are respectively rotatably connected with the two groups of turbines (4-23), the two groups of transmission shafts (4-3) are respectively provided with a second worm (4-27), the two groups of second worms (4-27) are respectively in rotating connection with the two groups of second turbines (4-25), and the two groups of supporting plates (1-7) and the two groups of transverse plates (1-8) are fixed with the machine body (1).

10. The integrated machine of claim 9, wherein: the water sprinkling machine is characterized in that a water sprinkling cabin (1-9) is arranged on the right side of the power cabin (1-1) in the machine body (1), one end of each of two groups of ice breaking cabins (5-2) is connected with the power storage cabin (1-4) through a pipeline, the other end of each of two groups of ice breaking cabins (5-2) is connected with the water sprinkling cabin (1-9) through a pipeline, and a water sprinkling pipe is arranged on the lower end face of the machine body (1) and below the water sprinkling cabin (1-9).

Technical Field

The invention relates to the technical field of deicing and snow shoveling, in particular to an integrated machine for removing ice and snow on a railway.

Background

With the increasing development of the transportation industry in China, high-speed railways are distributed all over the country, so far, the high-speed railways are built in the country, the high-speed operation speed is high, the train number is dense, and the high-speed railways do not have any obstacle to ensure the high-speed safety and the high speed. If the high-speed railway is frozen, the high-speed railway is unsafe. Therefore, it is necessary to rapidly remove the ice and snow on the high-speed railway.

To the ice and snow layer on the railway, the place adopts artifical snow removing deicing a bit, but efficiency is poor, extravagant a large amount of manpowers, and after shoveling snow, can form one side ice sheet again because of remaining moisture on the railway moreover to increase workman's work load once more.

The existing snow shoveling vehicle can spray ice and snow on the railway to the two sides of the railway, so that the snow is accumulated together again, the ice and the snow can be condensed together to form snow blocks, and the snow blocks are not easy to melt.

Therefore, the integrated machine for removing ice and snow on the railway is needed to solve the problems.

Disclosure of Invention

The invention aims to provide an integrated machine for removing ice and snow on a railway, which aims to solve the problems in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: railway deicing and snow shoveling integrated cleaning machine comprises a machine body, snow shoveling mechanisms, a control system, a power mechanism and at least two sets of deicing mechanisms, the front end of the machine body is provided with the snow shoveling mechanisms and the deicing mechanisms from the middle to the two ends, the machine body is internally provided with the control system and the power mechanism from the top down, the snow shoveling mechanisms clean snow in the middle of two steel rails and are two sets of the deicing mechanisms clean ice on the steel rails, the deicing mechanisms utilize high temperature to evaporate residual moisture on the steel rails, the power mechanism provides walking power for the machine body and heats snow through magnetic heat, and the control system is electrically connected with the power mechanism. Control system and power unit mutually support and realize the automatic operation of descaling machine, reduce manual operation, practice thrift the cost of labor, power system makes the organism provide heating power for heating element when moving on the rail, make heating element carry out the frictional heating in the organism and melt and heat the snow, hot water after melting and heating through the snow is cleared up ice on the rail and the surplus snow between the rail, the realization is to ice, the thorough clearance of snow, high temperature when simultaneously dispelling the heat through the hot water is dried remaining moisture on the rail, thereby prevent that the rail from freezing once more.

As a preferred technical scheme, the snow shoveling mechanism comprises a conveying shell and a transmission belt, the conveying shell is fixed with the machine body, the transmission belt is arranged in the conveying shell, the transmission belt is rotatably connected with the conveying shell, and the conveying shell is rotatably connected with a power mechanism; the power mechanism comprises at least two groups of power motors and a group of transmission assemblies, the power motors are rotatably connected with the transmission assemblies, the transmission assemblies are rotatably connected with the machine body, and the transmission assemblies are rotatably connected with the conveying shell. The snow between the transmission shell lower extreme is to the rail compresses, when the organism gos forward, through the effort between the snow with in pushing forward the transmission shell with snow, be provided with a plurality of groups driving plate on the driving belt, the driving belt conveys the snow in the transmission shell through the driving plate, and make snow enter into the snow melting cabin through self gravity in the upper end of transmission shell, driving motor provides power for the removal of organism and heating element's frictional heating, driving element transmits the power that two sets of driving motor produced.

According to the technical scheme, the power cabin is arranged inside the engine body, the snow melting cabin, the heating cabin, the storage cabin and the control cabin are arranged above the power cabin inside the engine body from left to right, the power mechanism is arranged in the power cabin, the control system is arranged in the control cabin, the storage component is arranged in the storage cabin, the storage component is electrically connected with the control system, the power motor is provided with a transmission shaft, the transmission shaft penetrates through the snow melting cabin and the heating cabin respectively, one end of the heating cabin is connected with a snow melting cabin pipeline, and the other end of the heating cabin is connected with the storage cabin pipeline. Control system passes through wireless transceiver and navigation communication, control system obtains the removal route through navigation, and make the organism advance according to the route through power unit, control system and power unit mutually support and realize the automatic operation of descaling machine, reduce manual operation, practice thrift the cost of labor, electric power storage component generates electricity and charges the power supply package through hydrodynamic force simultaneously, thereby realize the self-sufficiency of descaling machine in electric power, thereby improve the work efficiency of descaling machine.

According to the preferable technical scheme, the two sets of deicing mechanisms comprise deicing shells, the front ends of the deicing shells are triangular, an ice breaking cabin and a drying cabin are arranged inside the deicing shells from top to bottom, the ice breaking cabin is U-shaped, a plurality of sets of deicing through grooves are formed in the positions, located at the U-shaped end of the ice breaking cabin, of the front ends of the deicing shells, a plurality of sets of drying plates are arranged in the drying cabin, and the upper ends of the drying plates are fixed with the ice breaking cabin. The deicing mechanism cleans ice on the steel rail, the ice breaking cabin holds hot water, the hot water in the ice breaking cabin flows out of an ice breaking shell through the ice melting through groove and melts the ice in front of the ice breaking shell, the drying plate is arranged below the ice breaking cabin, and the drying plate fills heat dissipated by the ice breaking cabin in the drying cabin, so that the temperature in the drying cabin rises, and residual moisture on the steel rail is dried after deicing.

As a preferred technical scheme, the control system comprises a processor, a wireless transceiver and a power pack, wherein the processor is electrically connected with two groups of power motors, the processor is electrically connected with the wireless transceiver and the power pack, the power motors are electrically connected with the power pack, the wireless transceiver is in wireless communication with the navigation system, the wireless transceiver transmits a traveling route to the processor, and the power pack is electrically connected with the power storage assembly. The processor processes the advancing route transmitted by the wireless transceiver and controls the power mechanism, so that the cleaning machine advances according to the navigation route, and the power pack provides electric power required by work for the processor, the wireless transceiver and the motor.

As preferred technical scheme, the electric power storage component includes generator, planetary gear set, spiral flabellum, be provided with the loading board in the electric power storage cabin, the loading board separates the electric power storage cabin inside from last to down for electricity generation cabin and rotation cabin, generator and power pack electric connection, the generator is connected with the sun gear shaft among the planetary gear set, generator and planetary gear set all are located the loading board top, planetary gear set is fixed with the loading board, spiral flabellum is located the loading board below, and spiral flabellum is fixed with the planet carrier among the planetary gear set. The generator generates electricity and supplements the power pack with electricity, the planetary gear set converts the rotation speed ratio, and the spiral fan blades drive the planet carrier in the planetary gear set to rotate under the driving of water flow.

According to the preferable technical scheme, siphons are arranged on two sides of the heating cabin, one end of each siphon on the left side is located in the snow melting cabin, one end of each siphon on the right side penetrates through the bearing plate and is located in the rotating cabin, the siphon on the right side is divided into a water inlet pipe a and a rotating pipe b, and the aperture of the water inlet pipe a is 1/3 of the aperture of the rotating pipe b. The siphon pipe provides a passage for water transfer, and hot water in the heating cabin is quickly introduced into the rotating cabin under the extrusion of steam through the arrangement of different apertures.

As preferred technical scheme, snow melting cabin and heating cabin all are provided with heating element in, heating element is including heating shell, rotor plate, it is fixed with the organism to heat the shell, the rotor plate is located the heating shell, and the rotor plate rotates with the heating shell to be connected, and is two sets of the rotor plate is fixed with two sets of transmission shafts respectively, and the inside terminal surface of heating shell is the terminal surface of inlaying the magnetism, and the terminal surface of rotor plate and heating shell contact is the terminal surface of inlaying the magnetism. The rotating plate is driven by the transmission shaft to rotate in the heating shell, and the heating shell and the rotating plate are subjected to frictional heating through a magnetic-thermal effect, so that accumulated snow in the snow melting cabin is melted, and water in the heating cabin is boiled.

As preferred technical scheme, the drive assembly includes two sets of driving shafts, a set of universal driving shaft, and is two sets of the organism is all run through at the both ends of driving shaft, all is provided with turbine, universal driving wheel, backup pad, two sets of universal driving wheel all rotates with the conveying shell to be connected from the middle on a set of driving shaft that is close to deicing mechanism, is provided with turbine, backup pad from the middle toward both ends on another set of driving shaft, second turbine, diaphragm, worm have set gradually from the middle toward both ends on the universal driving shaft, two sets of the worm rotates with two sets of turbines respectively to be connected, and is two sets of all be provided with the second worm on the transmission shaft, two sets of the second worm rotates with two sets of second turbines respectively to be connected, and is two sets of backup pad and two sets of the. The power motor drives the transmission shaft to rotate, the linkage shaft obtains rotation power through the worm gear and the worm, and the rotation power is transmitted to the two groups of driving shafts through the worm gear and the worm again, so that the two groups of driving shafts drive the wheels to rotate, the cleaning machine moves on the steel rail, and the driving shafts and the linkage shaft are supported by the supporting plate and the transverse plate respectively.

According to the preferable technical scheme, a sprinkling cabin is arranged on the right side of the power cabin inside the machine body, one ends of the two sets of ice breaking cabins are connected with the power storage cabin through pipelines, the other ends of the two sets of ice breaking cabins are connected with the sprinkling cabin through pipelines, and a sprinkling pipe is arranged on the lower end face of the machine body below the sprinkling cabin. The sprinkling cabin stores hot water transmitted from the deicing cabin and sprays the hot water on accumulated snow between the steel rails through the sprinkling pipe, so that the accumulated snow between the steel rails is cleaned.

Compared with the prior art, the invention has the beneficial effects that:

1. among this device, driving system provides heating power for heating element when making the organism remove on the rail, makes heating element carry out the frictional heating in the organism and melts and heat the snow, and the hot water after melting and heating through the snow clears up ice on the rail and the surplus snow between the rail, realizes thoroughly cleaing away ice, snow, and the high temperature when simultaneously dispels the heat through the hot water is dried remaining moisture on the rail to prevent that the rail from freezing once more.

2. Control system passes through wireless transceiver and navigation communication, control system obtains the removal route through navigation, and make the organism advance according to the route through power unit, control system and power unit mutually support and realize the automatic operation of descaling machine, reduce manual operation, practice thrift the cost of labor, electric power storage component generates electricity and charges the power supply package through hydrodynamic force simultaneously, thereby realize the self-sufficiency of descaling machine in electric power, thereby improve the work efficiency of descaling machine.

Drawings

FIG. 1 is a schematic view of the installation of the integral components of the integrated machine for removing ice and snow from the railway;

FIG. 2 is a schematic installation diagram of a right-side view half-section structure of the integrated machine for removing ice and snow from the railway;

FIG. 3 is a schematic view of the connection between the driving shaft and the machine body of the integrated machine for removing ice and snow of the railway of the invention;

FIG. 4 is a schematic view of the connection between a power motor and a heating assembly of the integrated machine for removing ice and snow from the railway;

FIG. 5 is a schematic structural diagram of an electric power storage assembly of the integrated railway deicing and snow shoveling cleaning machine of the invention;

FIG. 6 is a schematic structural diagram of a siphon of the integrated machine for removing ice and snow from railways;

FIG. 7 is a schematic structural diagram of a deicing mechanism of the railway deicing and snow shoveling integrated cleaning machine of the invention;

FIG. 8 is a schematic view of the connection of a control system of the integrated machine for removing ice and snow from the railway, with a generator and a power motor.

The reference numbers are as follows: 1. a body; 2. a snow shoveling mechanism; 3. a control system; 4. a power mechanism; 5. a deicing mechanism; 1-1, a power cabin; 1-2, a snow melting cabin; 1-3, heating a cabin; 1-4, a storage battery compartment; 1-5, a control cabin; 1-6, siphon; 1-7, a support plate; 1-8, a transverse plate; 1-9, a sprinkling cabin; 2-1, conveying a shell; 2-2, a transmission belt; 3-1, a processor; 3-2, a wireless transceiver; 3-3, power pack; 4-1, a power motor; 4-3, a transmission shaft; 4-21, driving shaft; 4-22, a linkage shaft; 4-23, a turbine; 4-24, a linkage wheel; 4-25, a second turbine; 4-26, worm; 4-27, a second worm; 5-1, removing ice crust; 5-2, an ice breaking cabin; 5-3, drying the plate; 6-1, a generator; 6-2, a planetary gear set; 6-3, spiral fan blades; 7-1, heating the shell; 7-2, rotating the plate; a. a water inlet pipe; b. the tube is rotated.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

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