阅读说明：本技术 滚杆模块 (Rolling rod module ) 是由 亚历山大·克罗高瓦 于 2019-01-17 设计创作，主要内容包括：本发明涉及一种用于滚磨机的研磨滚子的滚杆模块,其中,研磨滚子可连接到滚杆的位于研磨台侧上的端部处。该滚杆模块具有引导和支撑单元,其中,滚杆的背离研磨台的一侧接合到该引导和支撑单元。引导和支撑单元形成为用于使滚杆沿着引导轴线轴向移动的线性引导件。为此,引导和支撑单元具有沿引导轴线的方向延伸的中心体,该中心体由外套筒所包围。还设置有线性引导轴承,以及用于从滚杆向中心体传递扭矩的单元。(The invention relates to a roll bar module for a grinding roller of a roller mill, wherein the grinding roller can be connected to the end of the roll bar on the grinding table side. The roll bar module has a guide and support unit to which the side of the roll bar facing away from the grinding table is joined. The guide and support unit is formed as a linear guide for axially moving the roller bar along the guide axis. For this purpose, the guide and support unit has a central body extending in the direction of the guide axis, which central body is surrounded by an outer sleeve. Linear guide bearings are also provided, as well as a unit for transmitting torque from the roller bar to the central body.)

1. Roll bar module (1) for grinding rollers (10) of a roller mill, comprising a rotary grinding table (11), and grinding rollers (10) rolling on the rotary grinding table,

the rolling rod module comprises a rolling rod (3), a grinding roller (10) is connected at the end part of the rolling rod positioned at the side of the grinding table,

the roll bar module comprises a guiding and supporting unit (20) having a guiding axis,

wherein the side of the roller bar (3) facing away from the grinding table is joined to the guiding and supporting unit (20),

wherein the guiding and supporting unit (20) is formed as a linear guide for enabling the roller bar (3) to move axially along the guide axis,

it is characterized in that the preparation method is characterized in that,

the guiding and supporting unit (20) comprises a central body (22) extending in the direction of the guiding axis,

an outer sleeve (24) surrounding the central body (22) is provided, which outer sleeve is arranged to be movable in the direction of the guide axis,

at least one linear guide bearing is arranged between the outer sleeve (24) and the central body (22),

a unit for transmitting torque from the roller bar (3) to the central body (22) is arranged between the outer sleeve (24) and the central body (22).

2. Roller bar module (1) according to claim 1, characterized in that the at least one linear guide bearing is formed as a hydrostatic bearing (26).

3. Roller bar module (1) according to claim 1 or 2, characterized in that at least a first and a second linear guide bearing are provided, wherein the first linear guide bearing is provided in an upper region of the central body (22) and the second linear guide bearing is provided in a lower region of the central body (22).

4. Roll-bar module (1) according to one of claims 1 to 3, characterized in that the unit for transmitting torque is formed as an arc-shaped tooth coupling (28).

5. Roller module (1) according to one of claims 1 to 4, characterized in that an inner sleeve (25) is provided which surrounds the central body (22), which inner sleeve is arranged on the central body (22) in a rotationally fixed manner.

6. Rolling bar module (1) according to claim 5, characterized in that the outer sleeve (24) and the inner sleeve (25) at least partially form an arc-shaped tooth coupling (28).

7. Roll bar module (1) according to any one of claims 2 to 6,

the at least one linear guide bearing formed as a hydrostatic bearing (26) comprises a bearing bush (42) having an inner diameter substantially corresponding to the outer diameter of the central body (22) or the inner sleeve (25),

the bearing bush (42) comprises a radial lubricant supply channel (44),

the bearing bush (42) comprises an axial lubricant return channel (46) which extends substantially over the entire length of the bearing bush (42), and

a pressure chamber (48) for at least temporarily receiving lubricant is provided on the inner side of the bearing bush (42).

8. Roller bar module (1) according to one of claims 1 to 7, characterized in that the free space (27) between the outer sleeve (24) and the central body (22) or the free space (27) between the outer sleeve (24) and the inner sleeve is filled with a lubricant.

9. A roller module (1) according to any one of claims 1 to 8, characterized in that a lubricant extraction mechanism (36) is provided at the upper end region of the roller module (1).

10. Roll-bar module (1) according to one of claims 1 to 9, characterized in that in the free space (27) there is essentially ambient pressure.

11. Roller bar module (1) according to one of claims 1 to 10, characterized in that the outer sleeve (24) is tightly sealed with the central body (22), in particular by a piston seal (34).

12. A roll-bar module (1) according to any one of claims 1 to 11, wherein the roll-bar (3) is connected to the outer sleeve (24).

13. The roll bar module (1) according to any of the claims 1 to 12, characterized in that a hydraulic cylinder (5) is provided on the roll bar (3).

14. Roller mill having a grinding table (101) and grinding rollers (10) rolling on the grinding table, characterized in that the roller mill has at least one roll bar module (1) according to one of claims 1 to 13.

15. A roller mill according to claim 14, characterized in that 2 roller bar modules are arranged on a common carrier (102), in particular a concrete carrier.

Technical Field

The invention relates to a roll bar module for a grinding roller of a roller mill, comprising a rotary grinding table and a grinding roller rolling thereon. The roll bar module has roll bars to which grinding rollers are attachable at one end thereof on the side of the grinding table. In addition, a guide and support unit having a guide axis is provided. The side of the roller bars facing away from the grinding table is engaged with a guiding and supporting unit, wherein the guiding and supporting unit is formed as a linear guide for axially moving the roller bars along a guiding axis.

Background

The tumbling mill may be used to grind any type of material to be ground. A rotating grinding table is usually provided on which stationary, rotatable grinding rollers roll. These rollers do not have to be driven but can generally be rotated by the material to be ground on the grinding table. Since the material to be ground cannot form a desired grinding bed on the grinding table, the grinding rollers must be able to change their distance from the grinding table. Many configurations for this are known. In this case, it is necessary that the structure should allow sufficient freedom of movement of the grinding roller. This configuration is referred to as a roll bar module.

The grinding rollers themselves are each connected to a shaft supported in a roll bar. The roll bar itself is connected to the roll bar module. This construction is important here, and the compensating movement described above can be carried out. Since vibrations also occur during grinding, it is also necessary to intercept and dampen the vibrations, preferably by means of roller modules.

A construction of a roll bar module is disclosed for example in WO 2017/137056. In which the roll bar is fastened in a fork-like arrangement which allows the roll bar to rotate with respect to an axis perpendicular to the rotational axis of the grinding roller.

A disadvantage of the known systems is that these systems usually have a relatively large construction. However, in the grinding technology, the trend is to provide a plurality of grinding rollers on larger and larger grinding mills. It is therefore desirable to configure the roll bar module as compact as possible, so that as many grinding rollers as possible can be arranged around the grinding table in a space-saving manner.

Disclosure of Invention

The object of the invention is therefore to provide a roller module which is compact.

According to the invention, this object is achieved by a roll bar module having the features of claim 1.

Advantageous embodiments of the invention are set forth in the dependent claims, the description, the figures and the description of the figures.

In the case of the roll bar module according to the invention, it is proposed that the roll bar module also has a guide and support unit with a central body extending in the direction of the guide axis, wherein the central body is surrounded by an outer sleeve.

The outer sleeve is arranged on or connected to the central body in a manner movable in the direction of the guide axis. At least one linear guide bearing is disposed between the outer sleeve and the central body. In addition, a unit for transmitting torque from the roller bar to the central body is provided between the outer sleeve and the central body.

The invention is based on the following idea: the forces acting on the grinding rollers and thus on the rollers are distributed to the individual units. The roll bar module should basically be suitable for taking up the loads generated by the rolling forces, i.e. the pressure of the grinding rollers against the material to be ground on the grinding table, as well as the loads generated by the rotation of the drum, in particular the torque transmitted to the grinding rollers and thus to the roll bars by the rotation of the drum due to the material to be ground. According to the invention, 2 separate mechanisms for receiving and transmitting the relevant loads are provided.

The forces and loads generated by the pressure of the grinding rollers themselves can be taken up and transmitted, in particular, by at least one linear guide bearing. The forces are finally taken up by the elongate central body and introduced into the foundation by means of the supports provided for it. The forces, in particular the torque, generated by the rotation of the drum are transmitted to the central body via the unit for transmitting the torque. Due to the configuration of the two force transmission units, the guiding and supporting unit can be implemented in a particularly compact and small-sized manner. This is also supported by the arrangement of the at least one linear guide bearing and the unit for transmitting torque between an outer sleeve surrounding the central body and the central body.

The at least one linear guide bearing also serves to allow the roller bar, and thus the grinding roller connected to the roller bar, to move in the direction of the guide axis. Thus, irregularities on the grinding bed can be leveled out on the one hand. On the other hand, the grinding gap, i.e. the standard distance between the grinding roller and the grinding bed, can also be set accordingly. This arrangement is advantageous, for example, when grinding different materials.

In general, any type of bearing may be used as the linear guide bearing. However, it is advantageous to use hydrostatic bearings for this purpose. The hydrostatic bearing has a high power density, which is advantageous for achieving a compact structure of the roller bar module.

In principle, it is sufficient to use a single linear guide bearing. However, it is preferable to provide 2 or more guide bearings. For example, at least a first linear guide bearing and a second linear guide bearing, which are preferably formed as hydrostatic bearings, may be provided. In this case, the first linear guide bearing may be disposed in an upper region of the central body, and the second linear guide bearing may be disposed in a lower region of the central body. This arrangement facilitates a good transfer of the forces generated at the roller bar to the central body.

This arrangement also provides a unit for transmitting torque between at least the first and second linear guide bearings provided. In this and other embodiments (e.g. with 1 linear guide bearing or 3, 4 or more guide bearings) the unit for transmitting torque may be centrally arranged.

The means for transmitting torque can generally be formed in any manner. One option is to implement the unit as a curved tooth coupling. Here, the components (e.g., teeth) of the arcuate tooth coupling may be formed on the central body. In this connection, an inner sleeve surrounding the central body may also be provided. The inner sleeve may be arranged on the central body in a rotationally fixed manner. In this configuration, the corresponding components of the arcuate tooth coupling may also be formed on the inner sleeve rather than on the central body. This has the advantage that, in the event of damage, the inner sleeve can be replaced, while the central body can continue to be used.

In this case, further components of the curved tooth coupling which can engage or engage into the teeth provided on the central body or the inner sleeve can also be provided on the outer sleeve, in particular on the inner side of the outer sleeve, respectively.

Since the outer sleeve can be moved in the direction of the guide axis, whereas the inner sleeve and the central body cannot, it is preferred that the teeth or engagement means on the inner sleeve or the central body extend longer along the guide axis than the teeth or engagement means formed on the inner side of the outer sleeve.

This option would also generally implement the unit for transmitting torque as a hydrostatic bearing arranged and dimensioned accordingly. The use of the curved tooth coupling has the advantage that it has a small structural size and is therefore easy to incorporate into a compact-scale roller module.

As described above, the linear guide bearing may be formed as a hydrostatic bearing. In this case, the hydrostatic bearing may have a bearing bush, the inner diameter of which corresponds substantially to the outer diameter of the central body or inner sleeve. To achieve or optimize a hydrostatic bearing, various elements may be provided or formed on or within the bearing bushing.

Thereby, the bearing bushing may have radial lubricant supply channels. Likewise, an axial lubricant return channel can also be provided on the bearing bush. It is also possible to form the pressure chamber on the inner side of the bearing bushing. These designs can be provided independently or in combination.

The lubricant supply passage preferably extends radially through the bearing bushing and is used to supply lubricant from outside the bearing bushing into the bearing bushing. The supplied lubricant may then flow up or down inside the bearing cartridge through the axially arranged lubricant return channel. A pressure chamber arranged on the inner side of the bearing bush can be used for at least temporarily receiving lubricant. The lubricant flows via the lubricant supply channel into the pressure chambers and is retained in these pressure chambers or is continuously replaced, wherein approximately the same amount is conveyed away via the lubricant return channel, while at the same time approximately the same amount is supplied in via the lubricant supply channel.

In an advantageous embodiment, the free space between the outer sleeve and the central body is filled with lubricant. If an inner sleeve is provided, this free space is present between the outer sleeve and the inner sleeve. The space that is not occupied by components after the arrangement of the linear guide bearing or bearings and the unit for transmitting torque is referred to as free space. The provision and filling of lubricant into this free space can be used for good lubrication of the components arranged there, thus contributing to an extension of the life of the structure of the roller bar module.

A lubricant pick-up mechanism may be provided at the upper end of the roll bar module. In particular when using hydrostatic bearings (which ideally have a continuous lubricant supply), the lubricant supplied needs to be transported away again. The arrangement of the lubricant pick-up means in the upper end region of the roller module has the advantage that a sufficiently high lubricant level in the above-mentioned free space can thereby be ensured. However, it is also possible to provide the lubricant extraction mechanism in the lower region or in the side region of the roller bar module.

A particularly reliable operation of the roller module can be achieved if there is substantially ambient pressure in the free space. This means that the lubricant located in the free space is not under pressure, but rather is pumped only by the lubricant extraction means arranged in the upper region and extracts the lubricant in the free space there, which is for example the same per unit volume of lubricant (in particular in the region of the hydrostatic bearing) as is supplied by the lubricant extraction means.

For example, sealing of the free space of the roller bar module can be achieved by providing annular piston seals in the upper and lower regions.

The roller rod containing the shaft of the grinding roller is preferably mounted on an outer sleeve. This type of connection allows a relatively compact construction even more.

In order to exert additional pressure on the grinding rollers and thus on the material to be ground, hydraulic cylinders may be provided on the grinding rollers. Preferably, the hydraulic cylinder is oriented with the pressure or traction direction substantially parallel to the central body or guide axis of the guide and support unit.

The grinding roll bar module according to the invention is preferably used in a roller mill having a grinding table and grinding rollers rolling thereon. Here, a grinding roll bar module is provided for each grinding roll. The roll bar modules may also be generally referred to as grinding roll bar modules.

Since the grinding roll bar modules according to the invention have a compact construction, it is possible to arrange 2 grinding roll bar modules on a common carrier, for example made of concrete. This facilitates a relatively compact construction of the roller mill, so that sufficient space can be reserved for other equipment required for operation.

Drawings

The invention will be described in detail below with reference to the drawings and by means of exemplary embodiments which are schematic. These figures show:

FIG. 1 shows the basic components of a roller mill according to the invention with 6 roller bar modules;

FIG. 2 shows a view of a rack with 2 roll bar modules according to the invention;

FIG. 3 shows a cross section through a roll bar module according to the invention;

fig. 4 shows a perspective view of a bearing bushing of the hydrostatic bearing;

fig. 5 shows a top view of the bearing bushing of the hydrostatic bearing.

Detailed Description

Fig. 1 shows a simplified view of a roller mill without a housing and classifier and without other components that are not essential to the invention.

Here, 3 holders 102 are provided around the centrally arranged grinding table 101. According to the invention, 2 roller bar modules 1, which can also be referred to as roller bearing modules, are arranged on the respective bearing blocks 30 in each carrier 102.

It is also possible to provide an arrangement in which one bearing seat is provided for each roll bar module. In this case, the bearing seat defined can be arranged on a common carrier with the second bearing seat or on separate carriers.

The roll bar module 1 mainly includes a roll bar 3, and a guide and support unit 20. A grinding roller 10 is provided at the end of the roll bar 3 on the grinding table side. The grinding roller is connected in a rotationally fixed manner to a shaft which extends inside the roller bar 3. In the form shown here, the grinding table 101 is shown as only one circle. In the non-simplified illustration of the tumbling mill, it is typically a substantially circular disk.

In operation, the polishing table 101 rotates. The material to be ground placed thereon is thus conveyed outward by centrifugal force to the grinding rollers 10. On the one hand, the material to be ground conveyed below the grinding roller 10 is crushed by the pressure exerted on the material to be ground by the grinding roller 10. On the other hand, the contact with the material to be ground ensures that the grinding roller 10 rotates about its shaft.

Fig. 2 shows an enlarged view of a support 102 with two roller modules 1. Each roll bar module 1 has its own bearing seat 30. The guiding and supporting unit 20 of each roll bar module 1 is mounted in the bearing housing.

By means of the guide and support unit 20 to which the roller bar 3 is connected, a linear movement of the grinding roller 10 perpendicular to the grinding table 101 can be achieved. The specific structure of the guide and support unit 20 will be described in more detail with reference to fig. 3.

A hydraulic cylinder 5 is provided between the bracket 102 and the roller bar 3. The hydraulic cylinder is used to vary the force applied by the grinding rollers 10 to the grinding bed on the grinding table 101. This force increases if the hydraulic cylinder 5 is pulled and decreases if the hydraulic cylinder is pushed. In more detail, an increase in hydraulic pressure at the piston rod side results in a greater tension at the piston rod. A reduction in hydraulic pressure on the piston-rod side results in a reduction in the force described above and an increase in hydraulic pressure in the piston-side cylinder chamber (which is located on the lower side in the drawing). If this pressure is greater than the weight of the moving system, it will cause the rollers to lift.

In fig. 3 a sectional view of a guiding and supporting unit 20 of a roller bar module 1 according to the invention is shown. A central body 22, which is cylindrical, extends inside the guiding and supporting unit 20. Around the central body 22 an inner sleeve 25 is arranged. The inner sleeve is preferably connected to the central body 22 in a rotationally fixed manner. An outer sleeve 24 is provided around the inner sleeve 25. On the outside of the inner sleeve 25 and on the inside of the outer sleeve 24 are formed parts of an arc-shaped tooth coupling 28 for transmitting torque from the roll bar 3. The outer sleeve 24 is mounted for preferably linear movement in the axial direction of the central body 22.

As shown in fig. 3, a larger area of the curved tooth coupling is formed on an inner sleeve 25 fixedly arranged on the central body 22. A smaller part is provided on the outer sleeve 24 which engages (in particular engages) in the above-mentioned region of the inner sleeve 25. In the linear movement of the outer sleeve 24 these parts move within parts provided on the inner sleeve 25, so that the transmission of forces and torques can be effected continuously.

Hydrostatic bearings 26 are provided in the upper and lower regions of the guide and support unit 20, respectively. Which extends between the outer sleeve 24 and the inner sleeve 25. At the contact region between the outer sleeve 24 and the inner sleeve 25, an extraction point 36 is provided, at which lubricant introduced for the hydrostatic bearing 26 can be extracted again.

At the lower contact point between the outer sleeve 24 and the inner sleeve 25 a seal, for example an annular piston seal 24, is provided to seal the free space 27 between the sleeves 24, 25, so that the lubricant can only be removed through the extraction point 36. A similar seal may also be provided at the upper contact point or interface between the outer sleeve 24 and the inner sleeve 25.

The roller bar 3 itself is connected to the outer sleeve 24.

By means of the hydrostatic bearings 26 and the curved tooth couplings 28, the roll bar 3 can be moved up and down along the central axis of the central body 22 and the inner sleeve 25.

In fig. 4 and 5, the structure of hydrostatic bearing 26 can be more clearly seen. The hydrostatic bearing mainly comprises a bearing bush 42. The inner diameter of the bearing bushing 42 substantially corresponds to the outer diameter of the inner sleeve. A radially extending lubricant supply channel 44 is provided in the bearing bushing 42. The lubricant return passage 46 formed in the axial direction serves to allow the lubricant supplied through the lubricant supply passage 44 to flow out again. As shown in fig. 4 in particular, a pressure chamber 48 is provided between the lubricant return channels 46, in which pressure chamber lubricant is ideally located during operation, in order to achieve the supporting and guiding effect of the hydrostatic bearing 26.

A lubricant is placed in the free space between the inner sleeve 25 and the outer sleeve 24, which lubricant is supplied via the lubricant supply channel 44 of the hydrostatic bearing 26. This lubricant has the effect of damping vibrations that would cause the roller bar 3 to move up and down. This means that the tumbling mill according to the invention with the roller bar module 1 can be operated more quietly and can therefore be operated more efficiently.