阅读说明：本技术 一种防护型分路器智能制造设备 (Intelligent manufacturing equipment for protective branching unit ) 是由 康然 于 2021-09-14 设计创作，主要内容包括：本发明涉及分路器制造技术领域,更具体的说是一种防护型分路器智能制造设备,包括转动架、焊枪、楔套和二号丝杆,转动架上连接有多个焊枪,楔套连接在二号丝杆上,二号丝杆连接在转动架上,楔套位于焊枪下方；所述设备还包括楔块,楔块滑动在楔套内部；所述设备还包括底架、卡槽和分线板,卡槽和分线板均设置在底架上,转动架连接在底架上；可以保护芯片不被焊接时产生的高温损坏。(The invention relates to the technical field of shunt manufacturing, in particular to protective shunt intelligent manufacturing equipment which comprises a rotating frame, a plurality of welding guns, a wedge sleeve and a second lead screw, wherein the rotating frame is connected with the plurality of welding guns; the equipment also comprises a wedge block, wherein the wedge block slides in the wedge sleeve; the equipment also comprises an underframe, a clamping groove and a distributing plate, wherein the clamping groove and the distributing plate are both arranged on the underframe, and the rotating frame is connected on the underframe; the chip can be protected from high temperature damage caused by soldering.)

1. The utility model provides a protection type branching unit intelligence manufacture equipment, includes rotating turret (008), welder (017), wedge sleeve (019) and No. two lead screws (018), its characterized in that: a plurality of welding guns (017) are connected to the rotating frame (008), wedge sleeves (019) are connected to a second lead screw (018), the second lead screw (018) is connected to the rotating frame (008), the wedge sleeves 019 slide on the rotating frame (008), and the wedge sleeves (019) are located below the welding guns (017); a spring I is fixed between the welding gun (017) and the rotating frame (008); the equipment also comprises a wedge block (020), wherein the wedge block (020) slides in the wedge sleeve (019); the equipment further comprises a bottom frame (001), a clamping groove (002) and a distributing plate (003), wherein the clamping groove (002) and the distributing plate (003) are arranged on the bottom frame (001), the rotating frame (008) is connected to the bottom frame (001), the equipment further comprises a lead screw (004), a limiting rod (005) and a movable plate (006), a plurality of arc grooves are formed in the distributing plate (003) and the movable plate (006), the lead screw (004) and the limiting rod (005) are connected to the bottom frame (001), the movable plate (006) is connected to the lead screw (004) and the limiting rod (005), and two shaft frames (007) are arranged on the movable plate (006).

2. The intelligent protected splitter manufacturing apparatus of claim 1, wherein: the equipment further comprises a pressing beam (009) and a rubber strip (010), the rubber strip (010) is arranged on the lower side of the pressing beam (009), the pressing beam (009) slides on the rotating frame (008), and a spring II is arranged between the pressing beam (009) and the rotating frame (008).

3. The intelligent protected splitter manufacturing apparatus of claim 2, wherein: the equipment further comprises a sliding beam (011), a moving frame (012), a matching plate (014) and a follow-up shaft (016), wherein the two sliding beams (011) are connected to the rotating frame (008), the moving frame (012) slides on the two sliding beams (011), the matching plate (014) is provided with a plurality of arc grooves, the matching plate (014) is arranged below the moving frame (012), the two follow-up shafts (016) are respectively arranged at two ends of the matching plate (014), and a spring III is arranged between the moving frame (012) and the two sliding beams (011).

4. The intelligent protected splitter manufacturing apparatus of claim 3, wherein: the equipment further comprises an air cylinder (013) and a cutter (015), wherein the air cylinder (013) is connected to the moving frame (012), and the cutter (015) is connected to an air cylinder rod of the air cylinder (013).

5. The intelligent protected splitter manufacturing apparatus of claim 4, wherein: the device also comprises wire feeders (021), wherein the wire feeders (021) are orderly arranged on the rotating frame (008), and the wire feeders (021) are respectively in one-to-one correspondence with the welding guns (017).

6. The intelligent protected splitter manufacturing apparatus of claim 5, wherein: the equipment further comprises a dust remover (022), wherein the dust remover (022) is connected to the rotating frame (008), and the dust remover (022) is located above the wire feeders (021) and the welding guns (017).

Technical Field

The invention relates to the technical field of splitter manufacturing, in particular to protective splitter intelligent manufacturing equipment.

Background

The splitter can split a plurality of frequency band signals input on the line in the wireless communication system into a single frequency band and output the single frequency band to different communication lines. In the field of communications, splitters are devices used to separate telephone channels from data channels; the chip is composed of a chip and a branch cable, and in the existing manufacturing process, because a plurality of pins are arranged on the chip, the existing welding technology is used for simultaneously welding a plurality of pins in order to accelerate the production efficiency, and in this case, the temperature at the pins of the chip is easily overhigh, so that the chip is damaged or other parts on the chip are damaged.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides intelligent manufacturing equipment of a protective shunt, which can protect a chip from being damaged by high temperature generated in welding.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the utility model provides a protection type branching unit intelligence manufacture equipment, includes rotating turret, welder, wedge cover and No. two lead screws, is connected with a plurality of welders on the rotating turret, and the wedge cover is connected on No. two lead screws, and No. two lead screws are connected on the rotating turret, and the wedge cover is located the welder below.

Further the device also comprises a wedge block, and the wedge block slides in the wedge sleeve.

The equipment further comprises an underframe, a clamping groove and a distributing plate, wherein the clamping groove and the distributing plate are both arranged on the underframe, and the rotating frame is connected to the underframe.

Drawings

The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic view of a wedge sleeve of the present invention moving under a plurality of welding guns;

FIG. 2 is a schematic view of a plurality of welding guns distributed on a turret according to the present invention;

FIG. 3 is a schematic structural diagram of a wedge sleeve and a wedge block in the present invention;

FIG. 4 is a schematic cross-sectional view of a wedge sleeve and wedge of the present invention;

FIG. 5 is a schematic structural view of a chassis and a card slot in the present invention;

FIG. 6 is a schematic view of the structure of the moving plate and the shaft bracket of the present invention;

FIG. 7 is a schematic structural view of a pressing beam and a rubber strip according to the present invention;

FIG. 8 is a schematic view of the structure of the present invention in which the components are distributed on the turret;

FIG. 9 is a schematic view of the structure of the mating plate and cutter of the present invention;

FIG. 10 is a schematic view of the wire feeder and the dust remover according to the present invention;

fig. 11 is a schematic structural diagram of an intelligent manufacturing apparatus for a protection type splitter according to the present invention.

Detailed Description

Referring to fig. 1-4, one exemplary process by which pin and wire bonding can be achieved is according to the following:

when the cables are welded on the splitter chip, the cables are required to be sequentially aligned to pins on the chip and then welded, so that a plurality of cables capable of dispersedly transmitting information are connected on the chip, but in the existing welding operation, two situations are not existed, one is manual welding, and the efficiency of the mode is low; secondly, a plurality of pins are welded simultaneously, but the local temperature around the pins of the chip is overhigh in such a way, the chip can be damaged or other parts on the chip can be scalded, so in order to avoid the problems, the invention provides intelligent manufacturing equipment of a protective shunt, which comprises a rotating frame 008, welding guns 017, wedge sleeves 019 and a second lead screw 018, wherein the rotating frame 008 is rotatably connected with a plurality of welding guns 017, the distances between two adjacent welding guns 017 are equal, the wedge sleeves 019 are connected on the second lead screw 018 through threads, the second lead screw 018 is rotatably connected on the rotating frame 008, the wedge sleeves 019 slide on the rotating frame 008 and are positioned below the welding guns 017, the second lead screw 018 is driven to rotate by an external power source, when the second lead screw 018 rotates, the wedge sleeves 019 can slide on the rotating frame 008, and the upper end face of the wedge sleeves 019 can contact with the handle end of the welding guns 017, therefore, the welding guns 017 rotate on the rotating frame 008, the gun head ends of the welding guns 017 rotate to be downward close to and contact the connecting portions of the pins and the cables, welding is completed, the plurality of welding guns 017 can be sequentially welded in the process that the wedge sleeves 019 slide to the other side from one side of the rotating frame 008, the phenomenon that the surrounding temperature is too high due to simultaneous welding of the plurality of welding guns 017 is avoided, meanwhile, manual work can be replaced, and welding efficiency is improved.

Referring to FIGS. 1 and 2, an exemplary process for obtaining a welded-off reset of the gun 017 is shown:

after the welding of the welding gun 017 on the connection part of the pin and the cable is finished, the welding gun 017 needs to return to the original position, namely the gun head end of the welding gun 017 leaves the welding position, a spring I is fixed between the welding gun 017 and the rotating frame 008, when the wedge sleeve 019 moves to push against the welding gun 017 to rotate, the welding gun 017 is in a compressed state, when the wedge sleeve 019 does not push against the welding gun 017 any more after moving away, the spring I can drive the welding gun 017 to rotate to return to the original state due to the elasticity of the spring I, the resetting is completed, and the next welding is waited.

Referring to fig. 3 and 4, one exemplary operation that may be achieved to adjust the weld time according to the figures is:

because different types of welding materials are needed when cables with different types and materials are welded with pins of a chip, and the welding time needs to be adjusted according to melting points of different welding materials, the equipment further comprises a wedge 020, the wedge 020 is connected in a sliding manner in a wedge sleeve 019, a space is arranged in the wedge sleeve 019, the wedge 020 can be hidden in the wedge 020, the length of a plane formed by the upper end surface of the wedge 020 and the upper end surface of the wedge sleeve 019 is changed after the wedge 020 is pulled out of the wedge sleeve 019, the plane is pushed against a welding gun 017 to rotate when the wedge sleeve 019 moves, the length of the plane is adjusted according to the length of the wedge 020 which extends out of the wedge sleeve 019, and the time for welding the pins and the welding positions of the cables by the welding gun 017 is achieved.

Referring to fig. 5 and 11, one exemplary operation in which cables may be routed according to the teachings of the present disclosure is:

the equipment still includes chassis 001, draw-in groove 002 and separated time board 003, draw-in groove 002 sets up on chassis 001, rotating turret 008 rotates and connects on chassis 001, separated time board 003 fixed connection is on chassis 001, rotating turret 008 drives its rotation on chassis 001 by external power source, at specific manufacturing process, at first place the chip in draw-in groove 002, then arrange and place a plurality of cables according to the corresponding position of pin, external power source drives rotating turret 008 afterwards and rotates on chassis 001, make a plurality of welder 017 remove the welding position.

Referring to fig. 5 and 6, one exemplary operation that can be achieved to straighten the cable according to the present invention is:

after the cables are arranged, because the cables are long in length, bending or winding can occur, so as to avoid the above problems, the device of the present invention further includes a first lead screw 004, a limiting rod 005 and a moving plate 006, wherein the distribution plate 003 and the moving plate 006 are both provided with a plurality of arc grooves, the first lead screw 004 is rotatably connected to the base frame 001, the limiting rod 005 is connected to the base frame 001, one side of the moving plate 006 is screwed to the first lead screw 004, the other side is slid on the limiting rod 005, when the cables are arranged, the cables can be respectively placed into the arc grooves on the distribution plate 003, and the subsequent portions of the cables are placed into the arc grooves on the distribution plate 006, then the moving plate 004 is rotated, and at this time, the first lead screw 004 drives the distribution plate 006 to move in a direction away from the distribution plate 003, so that the plurality of cables are straightened and are parallel to each other by the friction force of the cables with the moving plate 006 under the restriction and guidance of the plurality of arc grooves on the moving plate 006, thereby preventing the plurality of cables from being bent or twisted.

Referring to fig. 7 and 11, one exemplary operation that can be achieved to avoid the cable from disengaging from the pin is as follows:

in the process of straightening a plurality of cables after the cables are arranged, the cables are easily disconnected from pins, in order to avoid the situation, the device further comprises a pressing beam 009 and a rubber strip 010, the rubber strip 010 is fixedly connected to the lower side of the pressing beam 009, the pressing beam 009 slides on the rotating frame 008, a spring II is arranged between the pressing beam 009 and the rotating frame 008, after the rotating frame 008 rotates to a welding position, the pressing beam 009 and the rubber strip 010 are tightly pressed on the wire dividing plate 003 under the action of the spring II, the rubber strip 010 can deform due to the elasticity of the rubber strip 010, the shape of the rubber strip can be changed according to the shape of the cables, the friction force between the rubber strip 010 and the cables is increased, and the cables are simultaneously pressed in a plurality of arc grooves of the movable plate on the wire dividing plate 003, so that the cables cannot be separated from the pins when the wire dividing plate 006 moves; meanwhile, the connection part of the cable and the pin can be fixed, so that the deviation caused by external vibration is avoided, and the accuracy in welding is ensured.

Referring to fig. 8 and 9, an exemplary operation for avoiding cable falling off during straightening according to the illustration is:

the equipment further comprises a sliding beam 011, a moving frame 012, a matching plate 014 and follow-up shafts 016, wherein the two sliding beams 011 are fixedly connected on the rotating frame 008, the moving frame 012 is slidably connected on the two sliding beams 011, the matching plate 014 is provided with a plurality of arc grooves, the matching plate 014 is fixedly connected below the moving frame 012, the two follow-up shafts 016 are fixedly connected at two ends of the matching plate 014, springs III are arranged between the moving frame 012 and the two sliding beams 011, in the manufacturing process, after the rotating frame 008 rotates to a welding position, the moving frame 012 at the moment is attached to the rotating frame 008 under the action force of the springs III, the moving plate 006 is arranged below the beginning, the arc grooves on the moving plate 006 vertically correspond to the arc grooves on the matching plate 014 to form a round hole, the cable is positioned in the round hole at the moment, and the two follow-up shafts 016 are respectively clamped into the two shaft brackets 007, the mating plate 014 can be moved together when the moving plate 006 is moved later, and the circular hole can straighten the cable and prevent the cable from falling off from above when straightened only by the moving plate 006, so that the cable can be smoothly straightened by the common mating of the moving plate 006 and the mating plate 014.

Referring to fig. 9 and 11, one exemplary operation that may be achieved to cut the cable is as follows:

after the cables are welded with the chip, the other ends of the cables need to be connected with signal sockets, so that the lengths of the cables need to be kept consistent, at the moment, the equipment can be operated by further comprising an air cylinder 013 and a cutter 015, because the air cylinder 013 is fixedly connected to a moving frame 012, and the cutter 015 is fixedly connected to an air cylinder rod of the air cylinder 013, after the cables are welded with the chip, the air cylinder 013 can be used for driving the cutter 015 to descend, so that the cutter 015 cuts the cables on the side surface of a matching plate 014, and the cables are smoothly cut by using the reaction force of a moving plate 006; simultaneously can be as required the length of cable, control lead screw 004, make lead screw 004 drive the removal board 006 and remove and drive cutter 015 when straightening the cable and remove appointed length position, realize cutting the fixed length of cable at this in-process.

Referring to fig. 10 and 11, one exemplary process by which the delivery of the welding material may be achieved is as follows:

the device further comprises wire feeders 021, the wire feeders 021 are arranged on the rotating rack 008 in order, the wire feeders 021 are in one-to-one correspondence with the welding guns 017 respectively, welding wires made of welding materials can be conveyed to the gun head ends of the corresponding welding guns 017, and the welding wires are in line contact with the pins and the cables, so that when the gun head ends of the welding guns 017 are in line contact with the welding materials, the welding materials are melted and wrap the positions where the pins and the cables are in line contact, and welding is completed; simultaneously equipment still includes dust shaker 022, and dust shaker 022 is connected on the rotating turret 008, and dust shaker 022 is located a plurality of silk 021 and a plurality of welder 017 tops of sending, in the welded time, alright inhale away and handle with the smoke and dust that makes dust shaker 022 produce when with the welding, avoids the smoke and dust to be infected with and causes the pollution on the chip to when dust shaker 022 absorbs the smoke and dust, can drive the air flow around the welding position for the cooling of welding position.