阅读说明：本技术 一种火焰焊紫铜与碳钢焊接去氧化皮装置 (Red copper and carbon steel welding descaler for flame welding ) 是由 李志炳 王国源 胡春锋 齐春丽 龚炳彬 于 2021-07-28 设计创作，主要内容包括：一种火焰焊紫铜与碳钢焊接去氧化皮装置,属于磁力研磨设备技术领域；通过设置倾倒机构,利用第一驱动电机带动第二转轴旋转,第二转轴通过传动皮带带动第二转轴旋转,实现过滤桶的翻转,焊接件与研磨针实现从清洗箱中的滤出,减少人工从清洗箱中理出焊接件与研磨针的工作,通过设置分离滑板,利用分离滑板将焊接件与研磨针进行分离,减少人工的筛选,通过设置滑料板,利用滑料板将分离出的研磨针输送至导向板上,利用电磁体铁产生磁性,通过传送皮带将研磨针输送至过滤桶中,减少人工的搬运。(A device for removing oxide scale in welding of red copper and carbon steel by flame welding belongs to the technical field of magnetic grinding equipment; mechanism is emptyd through the setting, it is rotatory to utilize first driving motor to drive the second pivot, the second pivot is passed through driving belt and is driven the second pivot rotation, realize the upset of filter vat, welding and grinding needle realize filtering out from the cleaning box, reduce the manual work and manage out the work of welding and grinding needle from the cleaning box, through setting up the separation slide, utilize the separation slide to separate welding and grinding needle, reduce artificial screening, through setting up the sliding plate, utilize the sliding plate to carry the grinding needle who separates to the deflector on, utilize electromagnet iron to produce magnetism, carry the grinding needle to the filter vat through conveyer, reduce artificial transport.)

1. The utility model provides a red copper of flame welding and carbon steel welding descaler, includes mounting plate (1), its characterized in that: the left rear end of the upper surface of the mounting base plate (1) is provided with a magnetic grinding mechanism, the magnetic grinding mechanism comprises a first bottom support (2) connected with the mounting base plate (1), the upper end of the first bottom support (2) is provided with a magnetic generator (3), the upper end of the magnetic generator (3) is provided with a cleaning box (4), the right side of the magnetic grinding mechanism is provided with an overturning mechanism, the overturning mechanism comprises a second bottom support (5) fixedly connected with the mounting base plate (1), the upper surface of the second bottom support (5) is provided with two first vertical plates (6) in parallel, a first rotating shaft (7) is erected between the upper ends of the two first vertical plates (6), the two ends of the first rotating shaft (7) are rotatably connected to the first vertical plates (6) on the two sides, and a rotary connecting plate (8) is sleeved at the middle position of the first rotating shaft (7), the rotary connecting plate (8) is fixedly connected with a first rotating shaft (7), the first rotating shafts (7) on two sides of the rotary connecting plate (8) are respectively sleeved with a driven belt wheel (9), the two driven belt wheels (9) are fixedly connected with the first rotating shafts (7), a second rotating shaft (10) is arranged in the middle of each of the two first vertical plates (6), the left end and the right end of each second rotating shaft (10) are rotatably connected to the first vertical plates (6) on two sides, a driven gear (11) is arranged in the middle of each second rotating shaft (10), the driven gear (11) is fixedly connected with the second rotating shaft (10), driving belt wheels (12) are respectively arranged on the second rotating shafts (10) on two sides of each driven gear (11), the two driving belt wheels (12) are fixedly connected with the second rotating shafts (10), a transmission belt (13) is respectively connected between the driving belt wheels (12) and the driven belt wheels (9) on the same side, a transmission (14) is arranged on a second bottom support (5) between the two first vertical plates (6), a driving gear (15) is fixedly connected to an output shaft of the transmission (14), the driving gear (15) is meshed with a driven gear (11), a first driving motor (16) is fixedly connected to an input shaft of the transmission (14), a driving shaft of the first driving motor (16) is fixedly connected to the input shaft of the transmission (14), a filter barrel (17) is fixedly connected to a rotating connecting plate (8), a mounting support (18) is arranged on the inner wall of the filter barrel (17), a stirring motor (19) is arranged on the mounting support (18), and a stirring paddle (20) is fixedly connected to a driving shaft of the stirring motor (19).

2. The device for removing the scale during the welding of the red copper and the carbon steel by the flame welding according to the claim 1 is characterized in that: the front side of the magnetic grinding mechanism is provided with a conveying mechanism, the conveying mechanism comprises two second vertical plates (21), the inner sides of the upper ends of the two second vertical plates (21) are respectively provided with an electric slide rail (22), each electric slide rail (22) is provided with a sliding plate (23), an upper roller shaft (24) is respectively arranged in front of the front end and the rear end of each sliding plate (23), the two ends of each upper roller shaft (24) are rotatably connected with the corresponding sliding plate (23), the front side of each second vertical plate (21) is provided with two sets of roller sets, each set of roller set comprises two third vertical plates (25), a lower roller shaft (26) is connected between the two third vertical plates (25) in a rolling manner, a second driving motor (27) is arranged on the third vertical plate (25) on the right side in the roller set on the front side, and a driving shaft of the second driving motor (27) is fixedly connected with the lower roller shaft (26) in the corresponding roller set, and a conveying belt (28) is connected between the two upper roll shafts (24) and the two lower roll shafts (26).

3. The device for removing the scale in the welding process of the red copper and the carbon steel by the flame welding according to the claim 2, which is characterized in that: and guide plate groups are arranged above the two groups of roller sets, each guide plate group comprises two fourth vertical plates (29) connected with the hidden rotary bottom plate, and a guide plate (30) is erected between the upper ends of the two fourth vertical plates (29).

4. The device for removing the scale in the welding process of the red copper and the carbon steel by the flame welding according to the claim 2, which is characterized in that: an electromagnet (31) is erected between the two second vertical plates (21), the electromagnet (31) is arranged in the transmission belt (13), a turning roller (32) is erected between the upper side of the electromagnet (31) and the two second vertical plates (21) on the lower side of the electromagnet, the phase change roller on the upper side of the electromagnet is arranged on the rear side of the transmission belt (28), and the phase change roller on the lower side of the electromagnet is arranged on the front side of the transmission belt (28).

5. The device for removing the scale in the welding process of the red copper and the carbon steel by the flame welding according to the claim 2, which is characterized in that: dumping mechanism's right side is equipped with blowing bucket (33), blowing bucket (33) top is erect and is equipped with sliding plate (34), low back height setting after sliding plate (34) are preceding, the top of vertical sliding plate (34) is equipped with separation slide (35), separation slide (35) are the perpendicular setting in height from the left side right side with vertical sliding plate (34), vertical sliding plate (34) all erect through the stand on blowing bucket (33) with separation slide (35), the top of deflector (30) is located to the front end of sliding plate (34).

Technical Field

The invention belongs to the technical field of magnetic grinding equipment, and particularly relates to a device for removing oxide skin in welding of red copper and carbon steel by flame welding.

Background

Welding, also known as fusion, welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner. Post-weld treatment after welding is an essential link for the welding process, and the post-weld treatment can improve the structure and the performance of a welded joint or eliminate residual stress and plays a critical role in the performance of a welded part.

The most common post-weld surface treatment for welds is grinding to remove oxide layers and restore corrosion resistance. The angle grinder is usually held by a worker to polish the surface of a welding seam, goggles and protective clothing are worn by the worker due to the fact that close-range operation is needed, operation can be started only after a series of safety measures such as damage-free grinding wheels are checked, the preparation time is long, the process is complicated, the safety is low, the grinding wheel loss is large, the grinding wheel needs to be frequently replaced, and in addition, the operation environment is greatly influenced by external factors.

Disclosure of Invention

The invention mainly solves the technical problems in the prior art and provides a device for removing oxide scale in the welding process of flame welding red copper and carbon steel.

The technical problem of the invention is mainly solved by the following technical scheme: a device for removing oxide skin by welding red copper and carbon steel through flame welding comprises an installation base plate, wherein a magnetic grinding mechanism is arranged at the left rear end of the upper surface of the installation base plate and comprises a first bottom support connected with the installation base plate, a magnetic generator is arranged at the upper end of the first bottom support, a cleaning box is arranged at the upper end of the magnetic generator, a dumping mechanism is arranged on the right side of the magnetic grinding mechanism and comprises a second bottom support fixedly connected with the installation base plate, two first vertical plates are arranged on the upper surface of the second bottom support in parallel, a first rotating shaft is erected between the upper ends of the two first vertical plates, two ends of the first rotating shaft are rotatably connected to the first vertical plates on two sides, a rotating connecting plate is sleeved at the middle position of the first rotating shaft and is fixedly connected with the first rotating shaft, the first rotating shafts on two sides of the rotating connecting plate are respectively sleeved with a driven belt wheel, the two driven belt wheels are fixedly connected with the first rotating shaft, the middle position of the two first vertical plates is provided with a second rotating shaft, the left end and the right end of the second rotating shaft are respectively and rotatably connected with the first vertical plates on two sides, the middle position of the second rotating shaft is provided with a driven gear, the driven gear is fixedly connected with the second rotating shaft, the second rotating shafts on two sides of the driven gear are respectively provided with a driving belt wheel, the two driving belt wheels are respectively and fixedly connected with the second rotating shaft, a transmission belt is respectively connected between the driving belt wheel and the driven belt wheel on the same side, a transmission is arranged on a second bottom support between the two first vertical plates, an output shaft of the transmission is fixedly connected with a driving gear, and the driving gear and the driven gear are mutually meshed, the improved transmission is characterized in that a first driving motor is fixedly connected to an input shaft of the transmission, a driving shaft of the first driving motor is fixedly connected to the input shaft of the transmission, a filter vat is fixedly connected to a rotating connecting plate, an installation support is arranged on the inner wall of the filter vat, a stirring motor is arranged on the installation support, and a stirring paddle is fixedly connected to the driving shaft of the stirring motor.

Preferably, a conveying mechanism is arranged on the front side of the magnetic grinding mechanism and comprises two second vertical plates, an electric slide rail is arranged on each of the inner sides of the upper ends of the two second vertical plates, a sliding plate is arranged on each electric slide rail, an upper roll shaft is arranged in front of each of the front end and the rear end of each sliding plate, the two ends of each upper roll shaft are rotatably connected with the corresponding sliding plate, two sets of roll sets are arranged on the front side of each second vertical plate, each set of roll sets comprises two third vertical plates, a lower roll shaft is connected between the two third vertical plates in a rolling manner, a second driving motor is arranged on the third vertical plate on the right side in each roll set on the front side, a driving shaft of each second driving motor is fixedly connected with the lower roll shaft in the corresponding roll set, and a conveying belt is connected between the two upper roll shafts and the two lower roll shafts.

Preferably, a guide plate group is arranged above the two groups of roller sets, the guide plate group comprises two fourth vertical plates connected with the dark rotary bottom plate, and a guide plate is erected between the upper ends of the two fourth vertical plates.

Preferably, an electromagnet is erected between the two second vertical plates, the electromagnet is arranged in the transmission belt, a turning roller is erected between the upper side of the electromagnet and the two second vertical plates on the lower side of the electromagnet, the phase change roller on the upper side is arranged on the rear side of the transmission belt, and the phase change roller on the lower side is arranged on the front side of the transmission belt.

Preferably, a discharging barrel is arranged on the right side of the dumping mechanism, a sliding plate is erected above the discharging barrel, the sliding plate is arranged in a mode that the front portion of the sliding plate is low and the rear portion of the sliding plate is high, a separation sliding plate is arranged above the longitudinal sliding plate, the separation sliding plate and the longitudinal sliding plate are vertically arranged in a mode that the left portion is high and the right portion is low, the longitudinal sliding plate and the separation sliding plate are both erected on the discharging barrel through a vertical column, and the front end of the sliding plate is arranged above the guide plate.

The invention has the following beneficial effects: mechanism is emptyd through the setting, it is rotatory to utilize first driving motor to drive the second pivot, the second pivot is passed through driving belt and is driven the second pivot rotation, realize the upset of filter vat, welding and grinding needle realize filtering out from the cleaning box, reduce the manual work and manage out the work of welding and grinding needle from the cleaning box, through setting up the separation slide, utilize the separation slide to separate welding and grinding needle, reduce artificial screening, through setting up the sliding plate, utilize the sliding plate to carry the grinding needle who separates to the deflector on, utilize electromagnet iron to produce magnetism, carry the grinding needle to the filter vat through conveyer, reduce artificial transport.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present invention;

FIG. 2 is a left side view of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 1.

In the figure: 1. mounting a bottom plate; 2. a first bottom support; 3. a magnetic force generator; 4. a cleaning tank; 5. a second bottom support; 6. a first vertical plate; 7. a first rotating shaft; 8. rotating the connecting plate; 9. a driven pulley; 10. a second rotating shaft; 11. a driven gear; 12. a driving pulley; 13. a drive belt; 14. a transmission; 15. a driving gear; 16. a first drive motor; 17. a filter vat; 18. mounting a bracket; 19. a stirring motor; 20. a stirring paddle; 21. a second vertical plate; 22. an electric slide rail; 23. a sliding plate; 24. an upper roll shaft; 25. a third vertical plate; 26. a lower roll shaft; 27. a second drive motor; 28. a conveyor belt; 29. a fourth vertical plate; 30. a guide plate; 31. an electromagnet; 32. a turning roller; 33. a discharge barrel; 34. a material sliding plate; 35. and (5) separating the sliding plate.

Detailed Description

The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.

Example (b): a device for removing oxide scale in welding of red copper and carbon steel by flame welding comprises an installation base plate 1, wherein a magnetic grinding mechanism is arranged at the left rear end of the upper surface of the installation base plate 1 and comprises a first bottom support 2 connected with the installation base plate 1, a magnetic generator 3 is arranged at the upper end of the first bottom support 2, a cleaning box 4 is arranged at the upper end of the magnetic generator 3, a dumping mechanism is arranged at the right side of the magnetic grinding mechanism and comprises a second bottom support 5 fixedly connected with the installation base plate 1, two first vertical plates 6 are arranged on the upper surface of the second bottom support 5 in parallel, a first rotating shaft 7 is erected between the upper ends of the two first vertical plates 6, two ends of the first rotating shaft 7 are rotatably connected to the first vertical plates 6 at two sides, and a rotary connecting plate 8 is arranged in the middle of the first rotating shaft 7, the rotary connecting plate 8 is fixedly connected with a first rotating shaft 7, the first rotating shafts 7 at two sides of the rotary connecting plate 8 are respectively sleeved with a driven belt wheel 9, the two driven belt wheels 9 are both fixedly connected with the first rotating shaft 7, a second rotating shaft 10 is arranged in the middle of the two first vertical plates 6, the left end and the right end of the second rotating shaft 10 are both rotatably connected with the first vertical plates 6 at two sides, a driven gear 11 is arranged in the middle of the second rotating shaft 10, the driven gear 11 is fixedly connected with the second rotating shaft 10, the second rotating shafts 10 at two sides of the driven gear 11 are respectively provided with a driving belt wheel 12, the two driving belt wheels 12 are both fixedly connected with the second rotating shaft 10, a transmission belt 13 is connected between the driving belt wheel 12 and the driven belt wheel 9 at the same side, and a transmission 14 is arranged on the second bottom support 5 between the two first vertical plates 6, the driving gear 15 is fixedly connected to an output shaft of the transmission 14, the driving gear 15 is meshed with the driven gear 11, a first driving motor 16 is fixedly connected to an input shaft of the transmission 14, a driving shaft of the first driving motor 16 is fixedly connected with the input shaft of the transmission 14, a filter barrel 17 is fixedly connected to the rotating connecting plate 8, a mounting support 18 is arranged on the inner wall of the filter barrel 17, a stirring motor 19 is arranged on the mounting support 18, and a stirring paddle 20 is fixedly connected to the driving shaft of the stirring motor 19.

The front side of the magnetic grinding mechanism is provided with a conveying mechanism, the conveying mechanism comprises two second vertical plates 21, the inner sides of the upper ends of the two second vertical plates 21 are respectively provided with an electric slide rail 22, each electric slide rail 22 is provided with a sliding plate 23, the front ends and the rear ends of the two sliding plates 23 are respectively provided with an upper roller shaft 24, the two ends of the two upper roller shafts 24 are rotatably connected with the sliding plates 23, the front side of the two second vertical plates 21 is provided with two groups of roller sets, each group of roller sets comprises two third vertical plates 25, a lower roller shaft 26 is connected between the two third vertical plates 25 in a rolling way, the third vertical plate 25 on the right side in the roller set on the front side is provided with a second driving motor 27, the driving shaft of the second driving motor 27 is fixedly connected with the lower roll shafts 26 in the corresponding roll group, and a conveying belt 28 is connected between the two upper roll shafts 24 and the two lower roll shafts 26.

A guide plate group is arranged above the two groups of roller sets, the guide plate group comprises two fourth vertical plates 29 connected with the hidden rotary bottom plate, and a guide plate 30 is erected between the upper ends of the two fourth vertical plates 29; an electromagnet 31 is erected between the two second vertical plates 21, the electromagnet 31 is arranged in the transmission belt 13, a direction changing roller 32 is erected between the upper side of the electromagnet 31 and the two second vertical plates 21 on the lower side of the electromagnet, the phase changing roller on the upper side is arranged on the rear side of the transmission belt 28, and the phase changing roller on the lower side is arranged on the front side of the transmission belt 28; dumping mechanism's right side is equipped with blowing bucket 33, blowing bucket 33's top is erect and is equipped with smooth flitch 34, smooth flitch 34 low back height setting in front, vertical smooth flitch 34's top is equipped with separation slide plate 35, separation slide plate 35 is the perpendicular setting of high right side low in the left side with vertical smooth flitch 34, vertical smooth flitch 34 all erects on blowing bucket 33 through the stand with separation slide plate 35, the top of deflector 30 is located to smooth flitch 34's front end.

The principle of the invention is as follows: the initial position of the filter barrel 17 is located in the cleaning box 4, the welding piece to be ground and the grinding needle for grinding are placed in the filter barrel 17, the lubricant is added, the magnetic force generator 3 is controlled to drive the welding piece and the grinding needle in the filter barrel 17 to rotate, the grinding needle grinds and removes oxide skin generated during welding, after grinding is finished, the first driving motor 16 is controlled to rotate, the first driving motor 16 drives the second rotating shaft 10 to rotate, the second rotating shaft 10 drives the first rotating shaft 7 to rotate through the transmission belt 13, the filter barrel 17 is driven to turn over along the first rotating shaft 7 by the rotation of the first rotating shaft 7, the filter barrel 17 is lifted from the cleaning box 4, the welding piece and the grinding needle are separated from the lubricating liquid, the turning filter barrel 17 falls the welding piece and the grinding needle onto the separation sliding plate 35, the stirring motor 19 is controlled to rotate, the stirring paddle 20 is driven to pour out all the welding piece and the grinding needle, the grinding needles fall onto the material sliding plate 34 from the separating sliding plate 35 due to the thinness of the grinding needles, the welding parts continuously slide on the separating sliding plate 35 and finally fall into the material discharging barrel 33, the grinding needles on the material sliding plate 34 slide onto the guide plate 30 along the material sliding plate 34, the filter barrel 17 is newly placed into the cleaning box 4 by controlling the first driving motor 16 to rotate reversely, the electromagnet 31 is controlled to generate magnetism, the second driving motor 27 is controlled to rotate to drive the conveying belt 28 to rotate, the grinding needles move upwards due to the magnetism of the electromagnet 31 and fall into the filter box again, when the filter barrel 17 needs to be turned upwards, the two electric sliding rails 22 drive the two sliding plates 23 to move forwards to turn downwards the filter barrel 17 to flow out of the space, when the grinding needles need to be conveyed into the filter barrel 17 through the conveying belt 28, the two electric sliding rails 22 drive the sliding plates 23 to move backwards to move to the upper part of the filter barrel 17, the grinding needle can fall conveniently.

Finally, it should be noted that the above embodiments are merely representative examples of the present invention. It is obvious that the invention is not limited to the above-described embodiments, but that many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments in accordance with the technical spirit of the present invention should be considered to be within the scope of the present invention.