Fireproof plate embossing processing line
阅读说明：本技术 防火板压纹加工线 (Fireproof plate embossing processing line ) 是由 李诗君 于 2020-07-23 设计创作，主要内容包括：本发明公开了一种防火板压纹加工线,包括输送装置以及热压设备,输送装置包括依次连接的上料输送带、多个流转输送带、下料输送带以及载盘输送带,所述热压设备位于多个所述流转输送带的输送路径中,所述上料输送带和所述下料输送带之间设有机械手,还设有定位装置以及用于清洁所述载盘和所述钢模表面的清洁机构。本发明上料输送带上料并由机械手叠板(钢模),压好后再通过机械手来将钢模搬运至上料输送带再次进行防火板的压纹,自动化输送流转,效率高,搬运时还设有定位装置定位,以及设有清洁机构清洁钢模,能够提高产品的表面质量。(The invention discloses a fireproof plate embossing processing line which comprises a conveying device and hot-pressing equipment, wherein the conveying device comprises a feeding conveying belt, a plurality of circulation conveying belts, a discharging conveying belt and a carrying disc conveying belt which are sequentially connected, the hot-pressing equipment is positioned in conveying paths of the plurality of circulation conveying belts, a manipulator is arranged between the feeding conveying belt and the discharging conveying belt, and the fireproof plate embossing processing line is further provided with a positioning device and a cleaning mechanism for cleaning the surfaces of the carrying disc and a steel die. According to the invention, the feeding conveyor belt feeds materials, the mechanical arm stacks the plates (steel dies), the steel dies are conveyed to the feeding conveyor belt through the mechanical arm after being pressed, and the fireproof plates are embossed again, so that the conveying circulation is automatic, the efficiency is high, the positioning device is further arranged for positioning during conveying, and the cleaning mechanism is arranged for cleaning the steel dies, so that the surface quality of products can be improved.)
1. The utility model provides a fire proof plate embossing processing line which characterized in that: the processing line comprises a conveying device (40) and a hot-pressing device (406), wherein the carrying disc loaded with the fireproof plate and the steel die is conveyed to the hot-pressing device through the conveying device to be embossed;
the conveying device comprises a feeding conveying belt (402), a plurality of circulation conveying belts (401), a blanking conveying belt (403) and a tray conveying belt (405) which are sequentially connected, the hot pressing equipment is positioned in conveying paths of the circulation conveying belts, a manipulator (404) is arranged between the feeding conveying belt and the blanking conveying belt, the manipulator can convey steel dies on the blanking conveying belt to the feeding conveying belt, and trays on the blanking conveying belt are conveyed back to the feeding conveying belt through the tray conveying belt;
the positioning device comprises a flat lamp (501) arranged on the carrying disc conveying belt and an industrial camera (502) arranged above the carrying disc conveying belt, the flat lamp is positioned at the corner position of the carrying disc conveying belt, so that one corner of the carrying disc or the steel die can partially cover the flat lamp when the carrying disc or the steel die is conveyed to the carrying disc conveying belt, and a lens of the industrial camera is arranged opposite to the flat lamp;
the circulating conveyer belt is a one-way conveyer belt which is transmitted along the X-axis direction, the feeding conveyer belt and the discharging conveyer belt are two-way conveyer belts which can be transmitted along the X-axis direction and the Y-axis direction, and the manipulator is provided with a sucker device (208) for carrying;
the bidirectional conveying belt comprises a conveying rack (4021), a conveying roller (4022) for conveying along the X-axis direction and a conveying belt (4023) for conveying along the Y-axis direction, the conveying belt is connected to a lifting frame (4024), the lifting frame is provided with a driving piece for driving the lifting frame to reciprocate along the Z-axis direction, when the lifting frame is positioned at a high position, the conveying belt acts to drive the carrying disc to move along the Y-axis, and when the lifting frame is positioned at a low position, the conveying roller acts to drive the carrying disc to move along the X-axis;
the suction cup device comprises a mounting plate (2081), a mounting frame (2082) and a plurality of vacuum suction cups (2083) mounted on the mounting frame;
still be equipped with and be used for the cleanness carry the dish with the clean mechanism on steel mould surface, clean mechanism is equipped with two sets, and one of them set is located one side of sucking disc device, another set is located material loading conveyer belt, unloading conveyer belt or the edge of carrying a set conveyer belt, clean mechanism is including cleaning brush (301) and/or ion wind stick (302).
2. The fire retardant panel embossing line of claim 1, wherein: the crane includes support body (40241), be equipped with the multiunit on the support body conveyor belt, the multiunit conveyor belt passes through universal driving shaft (40242) transmission, universal driving shaft connects driving motor (40243).
3. The fire retardant panel embossing line of claim 1, wherein: when the vacuum chuck is in a negative pressure state, the vacuum chuck sucks the steel die; and when the vacuum chuck blows air outwards, the vacuum chuck blows dust on the surface of the steel die.
4. The fire retardant panel embossing line of claim 1, wherein: the whole conveying device of the processing line is arranged in a rectangular structure, and the feeding conveying belt and the discharging conveying belt are respectively positioned at two adjacent corners of the rectangle.
5. The fire retardant panel embossing line of claim 4, wherein: the loading tray conveyer belt is positioned between the feeding conveyer belt and the discharging conveyer belt, and the manipulator is positioned on one side of the loading tray conveyer belt.
6. The fire retardant panel embossing line of claim 1, wherein: the mounting plate is directly mounted at the end part of the manipulator, the middle position of the mounting frame is fixedly mounted on the mounting plate, the vacuum chucks are arranged on the mounting frame at intervals, and the distance (D1) between the adjacent vacuum chucks is 810-830 mm; .
7. The fire retardant panel embossing line of claim 1, wherein: the cleaning brush is a strip-shaped brush, the thickness of the cleaning brush is 1-2cm, and the distance (D3) by which the lower ends of the bristles of the cleaning brush extend out of the sucker device is 4-5mm in a vertical plane.
8. The fire retardant panel embossing line of claim 7, wherein: the bristles of the cleaning brush are nylon filaments with the diameter of 0.76mm, and are bonded into bristle tufts with the diameter of 25mm through the root parts of the bristles.
9. The fire retardant panel embossing line of claim 1, wherein: the mounting bracket comprises transverse connecting rods (20821) and longitudinal connecting rods (20822), the transverse connecting rods are arranged at intervals along the length direction of the longitudinal connecting rods, the end portion of each transverse connecting rod is fixedly connected with the longitudinal connecting rods, and the vacuum chuck is located at the connecting position of the transverse connecting rods and the longitudinal connecting rods.
10. The fire retardant panel embossing line of claim 1, wherein: the conveying roller includes roller (40221) and fixed connection in a plurality of running rollers (40222) of roller, the running roller with the coaxial setting of roller, the both ends of roller rotate connect in the frame, the periphery cladding of running roller has antistatic rubber.
Technical Field
The invention belongs to the technical field of fireproof plate processing, and particularly relates to a fireproof plate processing line.
Background
The fireproof plate is also called a fireproof plate, is called High-pressure Laminate (HPL) in English, is known as a thermosetting resin impregnated paper High-pressure laminated plate bai, is a fireproof building material for surface decoration, and has rich surface color, lines and special physical properties.
The material is revolutionary, is different from the traditional composite board and other materials, has plasticity and insulating property, and has wider application range; corrosion resistance, and longer service life; the novel material obtains great success due to the dual advantages of attractiveness and functionality, and the HPL is used as a decoration material, is a very good wood substitute, and has very good advantages in durability and manufacturing cost compared with wood. The method has the advantages of durability, low cost and the like when used for manufacturing musical instruments.
The surface lines of the fireproof plate are heated and pressed out through hot pressing equipment, steel plates (steel dies) with patterns are overlapped on the surface of a paperboard during manufacturing, and then hot pressing equipment is used for hot press forming, so that the fireproof plate enters the hot pressing equipment, and as shown in fig. 11: the lower part of the fireproof plate 3 is provided with a carrying disc 1 (a tool for loading the fireproof plate and the steel die to flow around), the upper part is provided with a
Disclosure of Invention
The invention mainly solves the technical problem of providing a fireproof plate embossing processing line, wherein a feeding conveying belt feeds materials, a mechanical arm stacks plates (steel dies), the steel dies are conveyed to the feeding conveying belt through the mechanical arm after being pressed, the fireproof plate embossing processing line carries out the embossing of the fireproof plate again, the conveying circulation is automatic, the efficiency is high, a positioning device is arranged for positioning during conveying, and a cleaning mechanism is arranged for cleaning the steel dies, so that the surface quality of products can be improved.
In order to solve the above technical problems, one technical solution adopted by the present invention is as follows:
the fireproof plate embossing processing line comprises a conveying device and a hot-pressing device, wherein a carrying disc loaded with a fireproof plate and a steel die is conveyed to the hot-pressing device through the conveying device to be embossed;
the conveying device comprises a feeding conveying belt, a plurality of circulation conveying belts, a blanking conveying belt and a tray conveying belt which are sequentially connected, the hot pressing equipment is positioned in conveying paths of the circulation conveying belts, a manipulator is arranged between the feeding conveying belt and the blanking conveying belt, the manipulator can convey steel dies on the blanking conveying belt to the feeding conveying belt, and a tray on the blanking conveying belt is conveyed back to the feeding conveying belt through the tray conveying belt;
the positioning device comprises a flat lamp arranged on the carrying disc conveying belt and an industrial camera arranged above the carrying disc conveying belt, the flat lamp is positioned at the corner position of the carrying disc conveying belt, so that one corner of the carrying disc or the steel die can partially cover the flat lamp when the carrying disc or the steel die is conveyed to the carrying disc conveying belt, and a lens of the industrial camera is arranged opposite to the flat lamp;
the circulating conveyer belt is a one-way conveyer belt which transmits along the X-axis direction, the feeding conveyer belt and the discharging conveyer belt are both two-way conveyer belts which can transmit along the X-axis direction and the Y-axis direction, and the manipulator is provided with a sucker device for carrying;
the bidirectional conveying belt comprises a conveying rack, conveying rollers for conveying along the X-axis direction and a conveying belt for conveying along the Y-axis direction, the conveying belt is connected to a lifting frame, the lifting frame is provided with a driving piece for driving the lifting frame to reciprocate along the Z-axis direction, when the lifting frame is positioned at a high position, the conveying belt is used for driving the carrying disc to move along the Y-axis direction, and when the lifting frame is positioned at a low position, the conveying rollers are used for driving the carrying disc to move along the X-axis direction;
the sucker device comprises a mounting plate, a mounting frame and a plurality of vacuum suckers mounted on the mounting frame;
still be equipped with and be used for the cleanness carry the dish with the clean mechanism on steel mould surface, clean mechanism is equipped with two sets, and one of them set is located one side of sucking disc device, another set is located material loading conveyer belt, unloading conveyer belt or the edge of carrying a set conveyer belt, clean mechanism is including clean brush and/or ion wind stick.
The lifting frame comprises a frame body, wherein a plurality of groups of conveying belts are arranged on the frame body and are driven by a linkage shaft, and the linkage shaft is connected with a driving motor.
Further, when the interior of the vacuum chuck is in a negative pressure state, the vacuum chuck sucks the steel die; and when the vacuum chuck blows air outwards, the vacuum chuck blows dust on the surface of the steel die.
Further, the conveying devices of the processing line are integrally arranged in a rectangular structure, and the feeding conveying belt and the discharging conveying belt are respectively positioned at two adjacent corners of the rectangle.
Furthermore, the carrying tray conveyer belt is positioned between the feeding conveyer belt and the discharging conveyer belt, and the manipulator is positioned on one side of the carrying tray conveyer belt.
Further, the mounting plate is directly mounted at the end of the manipulator, the middle position of the mounting frame is fixedly mounted on the mounting plate, the vacuum chucks are arranged on the mounting frame at intervals, and the distance between every two adjacent vacuum chucks is 830 mm; .
Furthermore, the cleaning brush is a strip-shaped brush, the thickness of the cleaning brush is 1-2cm, and the distance between the lower ends of the brush hairs of the cleaning brush and the sucker device is 4-5mm in a vertical plane.
Further, the bristles of the cleaning brush are nylon filaments with a diameter of 0.76mm, and are bonded into bristle tufts with a diameter of 25mm by the root portions of the bristles.
Further, the mounting bracket includes transverse connection pole and longitudinal tie rod, the transverse connection pole is followed the length direction interval of longitudinal tie rod sets up, and each the transverse connection pole the tip with longitudinal tie rod fixed connection, vacuum chuck is located the transverse connection pole with the junction of longitudinal tie rod.
Further say, the conveying roller include roller and fixed connection in a plurality of running rollers of roller, the running roller with the roller is coaxial to be set up, the both ends of roller rotate connect in the frame, the periphery cladding of running roller has antistatic rubber.
The invention has the beneficial effects that:
the conveying device is used for feeding materials on the feeding conveying belt, stacking plates (steel plate moulds) by the mechanical arm, conveying the materials to the hot press for embossing by the circulating conveying belt, conveying the materials to the discharging conveying belt by the conveying belt after being pressed, removing the steel plates by the mechanical arm, conveying the materials to the feeding conveying belt for embossing the fireproof plates again, automatically conveying and circulating the materials, and improving the surface quality of products.
The positioning device adopts optical shooting for positioning, when the carrying disc is conveyed to the carrying disc conveying belt, one corner of the carrying disc partially covers the flat lamp, and the uncovered part has obvious light and shade contrast with the uncovered part, then the CCD is used for shooting, the position coordinate of the corner of the carrying disc can be accurately obtained, when the mechanical arm carries the steel die on the blanking conveying belt, the carrying path is along the conveying direction of the carrying disc conveying belt, therefore, when the steel die is positioned above the carrying disc conveying belt, the industrial camera is used for shooting to obtain the coordinate of the corner of the steel die, and then the calculation of software is carried out, at the moment, the mechanical arm can accurately place the steel die on the feeding conveying belt, so that the work of the stacked plates before hot pressing is realized, the coordinate positioning is obtained through the camera, the convenience and the accuracy are realized, other structural matching is not needed, and the cost can be saved.
Cleaning mechanism cleans the steel mould that fire prevention board hot pressing in-process was used through the cleaning brush, guarantees the cleanliness on steel mould surface, under other actuating mechanism's cooperation, it can pass through electrostatic precipitator stick to carry the dish, electrostatic precipitator stick can carry out electrostatic precipitator to carrying a dish surface this moment, through the combined action of cleaning brush and ion wind stick promptly, can guarantee the steel mould that fire prevention board hot pressing in-process was used and carry the cleanliness of dish to guarantee the quality of the decorative pattern of final fire prevention board hot extrusion.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a top plan view of the delivery device of the present invention;
FIG. 2 is an isometric view of the feeding and blanking conveyor belt and robot of the present invention;
FIG. 3 is a top view of the feeding and blanking conveyor belt and robot of the present invention;
FIG. 4 is a front view of the feeding and discharging conveyor belt and robot of the present invention;
FIG. 5 is a top view of the feeder conveyor belt of the present invention;
FIG. 6 is a front view of the loading conveyor of the present invention;
FIG. 7 is a schematic view (top view) of the structure of the conveyor roller of the present invention;
figure 8 is a schematic structural view (front view) of the crane of the present invention;
FIG. 9 is a top view of the robot of the present invention;
FIG. 10 is an enlarged view of the portion A of FIG. 4 (vacuum chuck and cleaning brush)
FIG. 11 is an exploded view of the steel form, fire shield, and boat of the present invention;
the parts in the drawings are marked as follows:
a carrying disc 1, a
The
a
the automatic feeding device comprises a circulating conveying belt 401, a
a flat panel light 501, an industrial camera 502, and a
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
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