阅读说明：本技术 一种全自动酒坛封口封装设备 (Full-automatic wine jar seals encapsulation equipment ) 是由 樊剑 于 2020-07-23 设计创作，主要内容包括：本发明涉及一种全自动酒坛封口封装设备,包括相连设置的自动供料机与坛体封口机；坛体封口机包括设置在机架内的：定量测量组件,用于以定量方式供应封坛材料至转移平整组件；在所述定量测量组件的下方进行上下移动的转移平整组件；设置在所述定量测量组件一侧的双工位压紧机构,用于分步下压封坛材料至坛顶；位于所述双工位压紧机构下方的定位搬运系统；在机架内还设有位于所述双工位压紧机构后端的刮平盖印机构；在所述双工位压紧机构的一侧设有贴标组件,本发明实现了自动化坛体封口和盖印功能,提高了封坛的品质,改善了酒坛等可自动化堆叠的现实条件,节省了人力促进了产品的整体质量提升,增加了企业的生产竞争力。(The invention relates to full-automatic wine jar sealing and packaging equipment, which comprises an automatic feeding machine and a jar body sealing machine which are connected; the jar body sealing machine comprises a machine frame, wherein the machine frame is provided with: the quantitative measuring assembly is used for supplying the jar sealing material to the transfer leveling assembly in a quantitative mode; a transfer leveling assembly moving up and down below the quantitative measuring assembly; the double-station pressing mechanism is arranged on one side of the quantitative measuring component and is used for pressing the jar sealing material to the top of the jar step by step; the positioning and carrying system is positioned below the double-station pressing mechanism; a strickle off stamping mechanism positioned at the rear end of the double-station pressing mechanism is also arranged in the frame; according to the automatic sealing and stamping device, the labeling component is arranged on one side of the double-station pressing mechanism, so that the automatic sealing and stamping functions of the jar body are realized, the quality of the sealed jar is improved, the practical conditions of automatic stacking of wine jars and the like are improved, the manpower is saved, the overall quality of products is improved, and the production competitiveness of enterprises is increased.)

1. A full-automatic wine jar sealing and packaging device is characterized by comprising an automatic feeding machine and a jar body sealing machine which are connected; the jar body sealing machine comprises a machine frame, wherein the machine frame is provided with:

the quantitative measuring assembly is connected with the automatic feeding machine and is used for supplying the jar sealing material to the transferring leveling assembly in a quantitative mode;

the transfer leveling component moves up and down below the quantitative measuring component through the Z-axis movement positioning mechanism and is used for transferring the jar sealing material to the top of the jar and scraping the top of the jar;

the double-station pressing mechanism is arranged on one side of the quantitative measuring component and is used for pressing the jar sealing material to the top of the jar step by step;

the positioning and carrying system is positioned below the double-station pressing mechanism and is used for carrying the wine jar in a linear manner;

a scraping and stamping mechanism which is positioned at the rear end of the double-station pressing mechanism is also arranged in the rack and is used for scraping the top surface of the wine jar pressed downwards by the double-station pressing mechanism and stamping a corresponding seal;

and a labeling assembly is arranged on one side of the double-station pressing mechanism and used for loading labels into the double-station pressing mechanism before the jar sealing material is pressed downwards.

2. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: the automatic feeding machine comprises a feeding rack; a buffer hopper is arranged at the top of the feeding rack, and a quantitative feeding system is arranged in the buffer hopper; the top of the buffer hopper is connected with a negative pressure feeding mechanism, and the negative pressure feeding mechanism provides pressure through a hydraulic station; a pressure sensor for monitoring the pressure inside the negative pressure feeding mechanism is also arranged in the negative pressure feeding mechanism; the negative pressure feeding mechanism is communicated with the feeding pipeline.

3. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: the transfer leveling assembly comprises a transfer plate which can move transversely through a transfer sliding rail assembly, a mud material barrel is arranged on the transfer plate, and the mud material barrel is located under the quantitative measurement assembly.

4. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: the positioning and carrying system comprises a carrying motor, and the carrying motor drives a synchronous belt to transmit the wine jar.

5. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: the scraping and stamping mechanism comprises a rotatable scraper which is arranged above a wine jar positioned in the positioning and carrying system, and a manipulator stamping mechanism for stamping is further arranged on one side of the scraper.

6. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: and a self-lubricating system is also arranged on one side of the double-station pressing mechanism.

7. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: a door opening panel fixed by a safety door lock is arranged in the frame.

8. The full-automatic wine jar sealing and packaging equipment of claim 1, wherein: the system also comprises a man-machine interaction system used for controlling the controlled device.

Technical Field

The invention relates to automatic processing equipment, in particular to full-automatic wine jar sealing and packaging equipment.

Background

The production process of the traditional brewing industry generally needs labor-intensive and batch production, but the production process has the disadvantages of low productivity and high labor cost, meanwhile, the molding, labeling and stamping of jar openings such as wine jars are not uniform, the wine jars cannot be stacked in multiple layers, the sealing density and the air permeability are inconsistent, and the appearance is not attractive, so that equipment capable of realizing automatic production is urgently needed to be designed, the capacity can be improved, processed products are attractive and good in quality, and the production development requirements of enterprises are met.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide the full-automatic wine jar sealing and packaging equipment which can automatically seal and seal the jar body, improve the quality of the sealed jar, improve the practical conditions of automatic stacking of wine jars and the like, save manpower and have high overall quality of products.

In order to achieve the purpose, the invention adopts the technical scheme that: a full-automatic wine jar sealing and packaging device comprises an automatic feeding machine and a jar body sealing machine which are connected; the jar body sealing machine comprises a machine frame, wherein the machine frame is provided with:

the quantitative measuring assembly is connected with the automatic feeding machine and is used for supplying the jar sealing material to the transferring leveling assembly in a quantitative mode;

the transfer leveling component moves up and down below the quantitative measuring component through the Z-axis movement positioning mechanism and is used for transferring the jar sealing material to the top of the jar and scraping the top of the jar;

the double-station pressing mechanism is arranged on one side of the quantitative measuring component and is used for pressing the jar sealing material to the top of the jar step by step;

the positioning and carrying system is positioned below the double-station pressing mechanism and is used for carrying the wine jar in a linear manner;

a scraping and stamping mechanism which is positioned at the rear end of the double-station pressing mechanism is also arranged in the rack and is used for scraping the top surface of the wine jar pressed downwards by the double-station pressing mechanism and stamping a corresponding seal;

and a labeling assembly is arranged on one side of the double-station pressing mechanism and used for loading labels into the double-station pressing mechanism before the jar sealing material is pressed downwards.

Further, the automatic feeding machine comprises a feeding rack; a buffer hopper is arranged at the top of the feeding rack, and a residual material weighing system is arranged in the buffer hopper; the bottom of the buffer hopper is connected with a negative pressure feeding mechanism, and the negative pressure feeding mechanism provides pressure through a hydraulic station; a pressure sensor for monitoring the pressure inside the negative pressure feeding mechanism is also arranged in the negative pressure feeding mechanism; the negative pressure feeding mechanism is communicated with the feeding pipeline.

Further, it includes through transferring the board that shifts that slide rail set spare lateral shifting shifts to shift the subassembly it is equipped with the mud material section of thick bamboo on the board to shift, just the mud material section of thick bamboo is located quantitative measurement subassembly under.

Further, location handling system is including carrying the motor, and carrying motor drive hold-in range transmits the wine jar.

Further, strickle off mechanism of impressing includes rotatable scraper blade, the scraper blade setting is located the wine jar top of location handling system still be equipped with the manipulator mechanism of impressing on one side of the scraper blade.

Furthermore, a self-lubricating system is arranged on one side of the double-station pressing mechanism.

Furthermore, a door opening panel fixed by a safety door lock is arranged in the frame.

Furthermore, the system also comprises a man-machine interaction system for controlling the controlled device.

Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:

the full-automatic wine jar sealing and packaging equipment provided by the scheme of the invention can realize automatic jar body sealing and stamping functions, improves the quality of sealing jars, improves the practical conditions of automatic stacking of wine jars and the like, saves manpower, promotes the overall quality of products, increases the competitiveness of enterprises, and meets the requirements of enterprise development.

Drawings

The technical scheme of the invention is further explained by combining the accompanying drawings as follows:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a schematic structural view of a jar body sealing machine with a frame omitted;

FIG. 4 is an enlarged view of portion A of FIG. 3;

FIG. 5 is a schematic partial perspective view of the present invention;

FIG. 6 is an enlarged view of portion B of FIG. 5;

wherein: the automatic feeding device comprises an automatic feeding machine 1, a jar body sealing machine 2, a wine jar 3, a feeding rack 10, a buffer hopper 11, a residual material weighing system 12, a negative pressure feeding mechanism 13, a hydraulic station 14, a pressure sensor 15, a feeding pipeline 16, a rack 20, a quantitative measuring component 21, a transferring leveling component 22, a Z-axis motion positioning mechanism 23, a double-station pressing mechanism 24, a positioning and carrying system 25, a scraping and marking mechanism 26, a labeling component 27, a self-lubricating system 28, a safety door lock 29, a man-machine interaction system 30, a measuring container 210, a transferring slide rail component 220, a transferring plate 221, a mud barrel 222, a carrying motor 250, a synchronous belt 251 and a scraping plate 260.

Detailed Description

The invention is described in further detail below with reference to the figures and the embodiments.

Referring to the attached drawings 1-6, the full-automatic wine jar sealing and packaging equipment comprises an automatic feeding machine 1 and a jar body sealing machine 2 which are connected with each other; the jar body sealing machine 2 comprises a machine frame 20: a quantitative measuring assembly 21 connected with the automatic feeder 1 for quantitatively supplying the jar sealing material to the transferring leveling assembly 22; the transferring and leveling component 22 moves up and down below the quantitative measuring component 21 through a Z-axis movement positioning mechanism 23 and is used for transferring the jar sealing material to the top of the jar and scraping the top of the jar; the double-station pressing mechanism 24 is arranged on one side of the quantitative measuring component 21 and is used for pressing the jar sealing material to the top of the jar step by step; the positioning and carrying system 25 is positioned below the double-station pressing mechanism 24 and is used for carrying the wine jar in a linear mode; a scraping and stamping mechanism 26 which is positioned at the rear end of the double-station pressing mechanism 24 is also arranged in the frame 1 and is used for scraping the top surface of the wine jar pressed downwards by the double-station pressing mechanism 24 and stamping a corresponding seal; a labeling assembly 27 is arranged on one side of the double-station pressing mechanism 24 and is used for loading labels into the double-station pressing mechanism 24 before pressing the jar sealing material downwards.

As a further preferred embodiment, the automatic feeder 1 comprises a feeder frame 10; the top of the feeding rack 10 is provided with a buffer hopper 11, and the buffer hopper 11 can buffer materials to the maximum extent, so that the feeding time loss is reduced; a surplus material weighing system 12 is arranged in the buffer hopper 11, so that the residual capping materials in the buffer hopper 11 can be monitored, and the capping materials are reminded to be added in time; the bottom of the buffer hopper 11 is connected with a negative pressure feeding mechanism 13, the negative pressure feeding mechanism 13 provides pressure through a hydraulic station 14, and the negative pressure feeding mechanism 13 enables the jar sealing material to be rapidly filled into the extruding mechanism, so that sufficient and rapid jar sealing material supply is realized; the negative pressure feeding mechanism 13 is also internally provided with a pressure sensor 15 for monitoring the pressure inside the negative pressure feeding mechanism; the negative pressure supply mechanism 13 is communicated with a supply pipeline 16, and the supply pipeline 16 sends the capping material into a quantitative measuring assembly 21.

As a further preferred embodiment, the transfer leveling assembly 22 includes a transfer plate 221 which is movable transversely by a transfer slide rail assembly 220, a mud barrel 222 is arranged on the transfer plate 221, and the mud barrel 222 is located right below the quantitative measurement assembly 21, and in operation, the mud barrel 222 is moved back and forth between the quantitative measurement assembly 21 and the double-station pressing mechanism 24 by the transfer slide rail assembly 220, and is moved up and down in the Z-axis direction by the Z-axis movement positioning mechanism 23, so that the mud barrel 222 can communicate with the quantitative measurement assembly 21.

As a further preferred embodiment, the positioning and carrying system 25 comprises a carrying motor 250, and the carrying motor 250 drives a synchronous belt 251 to linearly convey the wine jar.

As a further preferred embodiment, the scraping and cover printing mechanism 26 comprises a rotatable scraping plate 260, the scraping plate 260 is arranged above the wine jar positioned on the conveying system 25, the top of the wine jar is scraped by the scraping plate 260, and a mechanical hand cover printing mechanism (not shown in the figure) for printing is arranged on one side of the scraping plate 260.

As a further preferred embodiment, a self-lubricating system 28 is further arranged on one side of the double-station pressing mechanism 24, so that the pressing forming and the demoulding are kept lubricated, and the separation is facilitated.

As a further preferred embodiment, a door opening panel fixed by a safety door lock 29 is provided in the housing 20, so that a safety protection function is provided when the door is opened to prevent mechanical damage.

As a further preferred embodiment, the system further comprises a human-computer interaction system 20 for controlling the equipment to be controlled, and an operator can directly operate the equipment on the human-computer interaction system 20, so that the system is simple, convenient and effective, and can observe the running condition of the equipment in real time and process some emergency events in time.

In addition, the quantitative measuring assembly 21 includes a measuring container 210 which is used for quantitative measurement according to the container volume principle in operation, the diameter of the measuring container is not changed, the depth adjustment of the feeding pipeline 16 inserted into the measuring container is changed to change the volume of the volume, and the pressure value change is monitored by a weighing sensor of an upper cover of the measuring container, so that capping materials with different volumes are provided.

Labeling assembly 27 comprises a storage bin and a three-axis truss type manipulator, the three-axis truss type manipulator realizes three-axis space transportation, the three-axis truss type manipulator grabs label paper from the storage bin and supplies the label paper to the upper opening of the wine jar in working, and the process is carried out before the double-station pressing mechanism 24 presses the jar sealing material.

Wherein, the Z-axis movement positioning mechanism 23 is a positioning plate capable of moving up and down along the Z-axis, and the transfer leveling assembly 22 is arranged on the positioning plate.

The specific production process is described as follows:

the sealing packaging equipment is automatically opened, an automatic operation equipment or a mechanical arm in a preorder station is used for placing a wine jar at the inlet position of the positioning and conveying system 25, namely the position of the wine jar in the attached drawing 2, then the wine jar moves to the left side in the attached drawing 2 along with the positioning and conveying mechanism 25, and after positioning, the bottom of the wine jar is concentric with the top of the wine jar for sealing.

The automatic feeder 1 reciprocates, and sucks the material by using the vacuum negative pressure principle, realizes the supply of quantitative jar sealing material to the measuring container 210 of the quantitative measuring component 21, and then enters the mud material cylinder 222 of the transfer leveling component 22; when the set amount is reached, the positioning and carrying mechanism 25 conveys the wine jar 3 waiting for packaging to the lower part of the double-station pressing mechanism 24.

After the position is reached, the Z-axis motion positioning mechanism 23 transfers the leveling component 22 to drive to descend to a set height, the transfer leveling component 22 operates to move mud materials to move to the downward pressing position of the double-station pressing mechanism 24, the self-lubricating system 28 starts the bottom contact surfaces of the lubricating conical demolding mechanism and the double-station pressing mechanism 24, the labeling component 27 grabs label paper and supplies the label paper to the upper opening position of the wine jar, the Z-axis motion positioning mechanism 23 descends to the working position and presses the label paper tightly, the double-station pressing mechanisms 24 are pressed downwards respectively, then the transfer leveling component 22 moves leftwards to scrape the top of the wine jar, the Z-axis motion positioning mechanism 23 demolds to rise to the set height, and the positioning and carrying mechanism 25 realizes the next station conveying circulation.

Wherein, the functions of scraping and stamping the top of the jar are realized in the scraping and stamping mechanism 26, and the stamping is a single-shaft mechanical arm mechanism, so that a single stamping action is realized.

The full-automatic wine jar sealing and packaging equipment can realize the automatic jar body sealing and sealing functions, improves the quality of sealing jars, improves the practical conditions of automatic stacking of wine jars and the like, saves manpower, promotes the overall quality of products, increases the competitiveness of enterprises and meets the requirements of enterprise development.

The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.