阅读说明：本技术 一种基于物联网的智能全自动切割机 (Full automatic cutout machine of intelligence based on thing networking ) 是由 杨主彬 于 2020-07-14 设计创作，主要内容包括：本发明涉及自动化设备领域,具体公开了一种切割精度高、自动化程度高、操作非常方便、切割效率高的基于物联网的智能全自动切割机,其结构包括机床以及设于机床上方的切割机,所述机床上设有龙门支架,所述切割机吊装于龙门支架上,所述龙门支架上设有带动切割机沿龙门支架上沿做横向移动的第一行走机构,所述设于机床两侧设有带动龙门支架沿机床两侧水平移动的第二行走机构,所述切割机包括设于切割机底部的切割头以及设于切割头上方的可带动切割头升降的升降机构,所述切割头可720°旋转地设于升降机构底部,还包括智能终端,所述切割机、第一行走机构、第二行走机构以及升降机构均连接并受控于智能终端。(The invention relates to the field of automation equipment, and particularly discloses an intelligent full-automatic cutting machine based on the Internet of things, which has the advantages of high cutting precision, high automation degree, very convenient operation and high cutting efficiency And the second walking mechanism and the lifting mechanism are connected and controlled by the intelligent terminal.)

1. The utility model provides a full automatic cutout machine of intelligence based on thing networking which characterized in that: the cutting machine structurally comprises a machine tool (1) and a cutting machine (2) arranged above the machine tool, wherein a gantry support (3) is arranged on the machine tool (1), the cutting machine (2) is hung on the gantry support (3), a first walking mechanism (4) for driving the cutting machine (2) to transversely move along the upper edge of the gantry support (3) is arranged on the gantry support (3), second walking mechanisms (5) for driving the gantry support (3) to horizontally move along the two sides of the machine tool (1) are arranged on the two sides of the machine tool (1), the cutting machine (2) comprises a cutting head (21) arranged at the bottom of the cutting machine and a lifting mechanism (22) arranged above the cutting head (21) and capable of driving the cutting head (21) to lift, the cutting head (21) can be rotatably arranged at the bottom of the lifting mechanism (22) by 720 degrees, and the cutting machine further comprises an intelligent terminal, and the cutting machine tool (2), the first, The second walking mechanism (5) and the lifting mechanism (22) are connected and controlled by the intelligent terminal.

2. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: the first traveling mechanism (4) comprises a first sliding rail (41) arranged on the upper edge of the gantry support (3), a first sliding block (42) arranged above the cutting machine (2) and matched with the first sliding rail (41), a first gear row (43) arranged on the side surface of the first sliding rail (41), a first gear (44) arranged on the first sliding block (42) and meshed with the first gear row (43), and a first driving mechanism driving the first gear (44) to rotate, wherein the first driving mechanism comprises a first motor (45) and a first speed reducer (46) connected with the first motor (45).

3. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: the second travelling mechanism (5) comprises second slide rails (51) arranged on two sides of the machine tool (3), second slide blocks (52) arranged on the bottom surfaces of two sides of the gantry support (3) and matched with the second slide rails (51), a second gear row (53) arranged on the side surface of the second slide rails (51), a second gear (54) arranged on the second slide blocks (52) and meshed with the second gear row (53), and a second driving mechanism driving the second gear (54) to rotate, wherein the second driving mechanism comprises a second motor (55) and a second speed reducer (56) connected with the second motor (55).

4. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: the cutting head (21) comprises a cutting disk (210) and a third motor (211) driving the cutting disk (210) to rotate.

5. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: the lifting mechanism (22) comprises a screw rod (220) arranged at the top of the cutting machine (2), a fourth driving mechanism driving the screw rod (220) to rotate, and a plurality of screw rods (221) connected with the cutting head (21), the fourth driving mechanism drives the screw rod (220) to rotate so as to drive each screw rod (221) to realize the lifting of the cutting head (21), and the fourth driving mechanism comprises a fourth motor (222) and a fourth speed reducer (223).

6. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: the junction of cutting head (21) and elevating system (22) still is equipped with carousel (61), cutting head (21) side is equipped with fifth actuating mechanism, fifth actuating mechanism includes fifth motor (62) and fifth speed reducer (63), still including hand lever (64) of locating cutting head (21) side, hand lever (64) are connected with the worm, the worm transmission is connected with the turbine, the turbine meshing is connected with output gear, carousel (61) drive cutting head (21) along transverse rotation output gear drive cutting head (21) along longitudinal rotation realize 720 rotations of cutting head (21).

7. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: still include water circulating system, the lathe side is equipped with storage water tank (71), cutting head (21) side is equipped with spray gun (72), storage water tank (71) are connected in spray gun (72) through the water pipe, be equipped with the control valve on spray gun (72), the storage water tank outer wall is equipped with the water pump, the equal electricity of control valve and water pump is connected and is controlled by intelligent terminal, be equipped with filter screen (710) in storage water tank (71), lathe (1) upper surface is equipped with a plurality of guiding gutters (73), lathe (1) upper surface is the inclined plane along storage water tank (71) direction slope.

8. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: and drag chains (8) used for wrapping the electric wires are also arranged on the first travelling mechanism (4) and the second travelling mechanism (5).

9. The intelligent full-automatic cutting machine based on the Internet of things according to claim 1, characterized in that: the machine tool is characterized in that a plurality of supporting legs (11) are arranged at the bottom of the machine tool (1), a height adjusting mechanism (12) for adjusting the height of the machine tool is arranged at the bottom of each supporting leg (11), and each height adjusting mechanism (12) is a screw rod adjusting device.

10. The intelligent full-automatic cutting machine based on the Internet of things according to the claims 1-9, is characterized in that: the intelligent terminal is provided with a control system, the control system firstly obtains a conventional cutting track prestored in the system or obtains a cutting track of an imported CAD file, then sequence optimization is carried out on the cutting track by using a parallel particle swarm algorithm with the shortest path as a target, after a cutting machine sequence is obtained, an EtherCAT bus is adopted to control the cutting machine (2), the first walking mechanism (4), the second walking mechanism (5) and the lifting mechanism (22), so that the cutting head is driven to cut along the preset track, the cutting machine cuts materials with the optimal track, and the target with the shortest running time is achieved.

Technical Field

The invention discloses an intelligent full-automatic cutting machine based on the Internet of things, and belongs to the field of automation equipment.

Background

The cutting machine is often used for cutting stones, ceramic tiles, aluminum profiles, wood and the like, is a common industrial processing machine, and with the development of the modern mechanical processing industry, the requirements on the cutting quality and precision are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high-intelligent automatic cutting function are also improved.

Although cutting accuracy is higher and higher for the current cutting machine, still need manual operation, the angle and the walking orbit of the artifical adjustment cutting machine of shape, angle of cutting as required still operate very troublesome, and often need according to the demand of cutting, the position of adjustment cutting article, use hard and waste time, extravagant manpower and materials.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the intelligent full-automatic cutting machine based on the Internet of things, which has the advantages of high cutting precision, high automation degree, very convenient operation and high cutting efficiency.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a full-automatic cutting machine of intelligence based on thing networking, its structure includes the lathe and locates the cutting machine of lathe top, be equipped with the portal frame on the lathe, the cutting machine hoists on the portal frame, be equipped with on the portal frame and drive the cutting machine along the portal frame along the first running gear who is lateral shifting, it is equipped with the second running gear who drives the portal frame along lathe both sides horizontal migration to locate the lathe both sides, the cutting machine is including the cutting head of locating the cutting machine bottom and the elevating system who can drive the cutting head and go up and down of locating the cutting head top, the cutting head can be located the elevating system bottom 720 degrees rotations, still includes intelligent terminal, cutting machine, first running gear, second running gear and elevating system all connect and are controlled by intelligent terminal.

The first driving mechanism comprises a first motor and a first speed reducer connected with the first motor, and the first driving mechanism drives the first gear to rotate so as to enable the first gear to walk on the first gear row and drive the first slider to slide on the first slide rail, thereby realizing the transverse movement of the cutting machine along the upper edge of the gantry support.

The second driving mechanism comprises a second motor and a second speed reducer connected with the second motor, and the second speed reducer drives the second gear to rotate through the second driving mechanism, so that the second gear travels on the second gear, the first sliding block is driven to slide on the first sliding rail, the gantry support horizontally moves along the two sides of the machine tool, and the cutting machine is driven to move along the direction.

In a further improvement, the cutting head includes a cutting disk and a third motor for rotating the cutting disk.

The improved cutting machine is characterized in that the lifting mechanism comprises a screw rod arranged at the top of the cutting machine, a fourth driving mechanism driving the screw rod to rotate and a plurality of lead screws connected with the cutting head, the fourth driving mechanism drives the screw rod to rotate so as to drive each lead screw to realize the lifting of the cutting head, the fourth driving mechanism comprises a fourth motor and a fourth speed reducer, and the lifting of the cutting head can be used for lifting and cutting materials with different thicknesses.

The further improvement is that the junction of cutting head and elevating system still is equipped with the carousel, the cutting head side is equipped with fifth actuating mechanism, fifth actuating mechanism includes fifth motor and fifth speed reducer, still including the hand rocker of locating the cutting head side, the hand rocker is connected with and is connected with the worm, the worm transmission is connected with the turbine, the turbine meshing is connected with output gear, the carousel drive the cutting head along transverse rotation output gear drive the cutting head along the vertical 720 rotations of rotating the realization cutting head, 720 rotatory make the cutting head can follow various angles and cut the material.

The improved cutting machine is characterized by further comprising a water circulation system, a water storage tank is arranged on the side of the machine tool, a water spray gun is arranged on the side of the cutting head, the water storage tank is connected with the water spray gun through a water pipe, a control valve is arranged on the water spray gun, a water pump is arranged on the outer wall of the water storage tank, the control valve and the water pump are both electrically connected and controlled by an intelligent terminal, the control valve is electrically connected and controlled by the intelligent terminal, a filter screen is arranged in the water storage tank, a plurality of water guide grooves are arranged on the upper surface of the machine tool, the upper surface of the machine tool is an inclined plane inclined along the direction of the water storage tank, the water spray gun sprays a cutting disc to cool the cutting disc, meanwhile, the water spray can inhibit flying of dust during cutting, the sprayed water flushes the dust into the water storage tank through, realizes the recycling of water and saves water resources.

The further improvement is that the first traveling mechanism and the second traveling mechanism are also provided with drag chains used for wrapping the electric wires, and the drag chains are designed to wrap the electric wires, so that the electric wires are prevented from being disturbed by messy walking positions.

The machine tool is further improved in that a plurality of supporting legs are arranged at the bottom of the machine tool, a height adjusting mechanism for adjusting the height of the machine tool is arranged at the bottom of each supporting leg, the height adjusting mechanism is a screw rod adjusting device, the height of the machine tool can be adjusted as required, and the machine tool is convenient to operate.

The control system is further improved by adopting an international standard EtherCAT bus technology and matching with a multi-axis motion control algorithm and a data acquisition IO control panel.

The intelligent terminal is further improved by being provided with a control system, the control system firstly obtains the cutting track of the CAD file, then uses a parallel particle swarm algorithm to carry out sequence optimization on the cutting track by taking the shortest path as a target, and controls the cutting machine, the first walking mechanism, the second walking mechanism and the lifting mechanism by adopting an EtherCAT bus after obtaining the cutting machine sequence, so that the cutting head is driven to cut along a preset track, the cutting machine cuts materials by using the optimal track, and the target of the shortest running time is achieved.

The further improvement is that the outsourcing structure of cutting machine, portal frame and lathe is the aluminium alloy and makes, adopts the aluminium alloy of light for whole device is comparatively light, and can not lead to machine trouble because of rustting, long service life.

In a further improvement, the intelligent terminal is one of a PC terminal, a tablet computer or a mobile phone.

The further improvement is that the first slide rail and the second slide rail are also provided with foldable dust covers.

The invention has the beneficial effects that: according to the intelligent full-automatic cutting machine based on the Internet of things, the cutting machine is controlled to move towards 6 directions through the first walking mechanism, the second walking mechanism and the lifting mechanism, all-directional movement cutting of the cutting machine is achieved, the cutting machine is suitable for cutting materials with various shapes and thicknesses, the cutting head can rotate at 720 degrees, so that the cutting head can cut the materials from various angles, the cutting machine is very convenient to use, the cutting efficiency is greatly improved, the first walking mechanism, the second walking mechanism, the lifting mechanism and the cutting machine are connected and controlled by the intelligent terminal, the walking, lifting, rotating and walking tracks of the cutting machine can be controlled through the intelligent terminal, the cutting machine is very convenient to use, high social benefits and economic benefits are expected to be produced, and the cutting machine is expected to be widely popularized and used in the market.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a side view of the complete machine of the present invention;

FIG. 3 is a schematic structural view of a first travel mechanism of the present invention;

FIG. 4 is a side view of the first travel mechanism of the present invention;

FIG. 5 is a schematic structural diagram of a second traveling mechanism according to the present invention;

FIG. 6 is a schematic view of the cutting machine of the present invention;

FIG. 7 is a schematic view of the construction of the cutting head of the present invention;

FIG. 8 is a side view of the cutting head of the present invention;

fig. 9 is a schematic structural diagram of the machine tool of the present invention.

In the figure: a machine tool-1, a cutting machine-2, a gantry support-3, a first walking mechanism-4, a second walking mechanism-5, a drag chain-8, a dust cover-9, a supporting leg-11, a height adjusting mechanism-12, a cutting head 21, a lifting mechanism-22, a first sliding rail-41, a first sliding block-42, a first gear row-43, a first gear-44, a first motor-45, a first speed reducer-46, a second sliding rail-51, a second sliding block-52, a second gear row-53, a second gear-54, a second motor-55, a second speed reducer-56, a rotary table-61, a fifth motor-62, a fifth speed reducer-63, a hand lever-64, a water storage tank-71, a water spray gun-72, a water guide tank-73, a water guide rod-64, a water spray gun-6, a cutting disc-210, a third motor-211, a screw-220, a screw rod-221, a fourth motor-222, a fourth speed reducer-223 and a filter screen-710.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

Referring to fig. 1-9, the invention provides an intelligent full-automatic cutting machine based on the internet of things, which comprises a machine tool 1 and a cutting machine 2 arranged above the machine tool, wherein a gantry support 3 is arranged on the machine tool 1, the cutting machine 2 is hung on the gantry support 3, a first traveling mechanism 4 for driving the cutting machine 2 to transversely move along the upper edge of the gantry support 3 is arranged on the gantry support 3, second traveling mechanisms 5 for driving the gantry support 3 to horizontally move along two sides of the machine tool 1 are arranged on two sides of the machine tool 1, the cutting machine 2 comprises a cutting head 21 arranged at the bottom of the cutting machine 2 and a lifting mechanism 22 arranged above the cutting head 21 and capable of driving the cutting head 21 to lift, the cutting head 21 is rotatably arranged at the bottom of the lifting mechanism 22 at 720 degrees, and the intelligent terminal is further included, and the cutting machine 2, the first traveling mechanism 4, the second traveling mechanism 5 and the lifting mechanism 22 are all connected and controlled by the, the first traveling mechanism 4 comprises a first slide rail 41 arranged on the upper edge of the gantry support 3, a first slide block 42 arranged above the cutting machine 2 and matched with the first slide rail 41, a first gear row 43 arranged on the side surface of the first slide rail 41, a first gear 44 arranged on the first slide block 42 and meshed with the first gear row 43, and a first driving mechanism driving the first gear 44 to rotate, wherein the first driving mechanism comprises a first motor 45 and a first speed reducer 46 connected with the first motor 45, the second traveling mechanism 5 comprises second slide rails 51 arranged on two sides of the machine tool 3, second slide blocks 52 arranged on the bottom surfaces of the two sides of the gantry support 3 and matched with the second slide rails 51, second gear rows 53 arranged on the side surfaces of the second slide rails 51, second gears 54 arranged on the second slide blocks 52 and meshed with the second gear rows 53, and a second driving mechanism driving the second gears 54 to rotate, the second driving mechanism comprises a second motor 55 and a second speed reducer 56 connected with the second motor 55, the cutting head 21 includes cutting dish 210 and drives cutting dish 210 pivoted third motor 211, elevating system 22 is including locating the screw rod 220 at cutting machine 2 top, drive screw rod 220 pivoted fourth actuating mechanism, connect the plural root lead screw 221 of cutting head 21, thereby fourth actuating mechanism drives the rotation of screw rod 220 and drives each lead screw 221 and realize the lift of cutting head 21, fourth actuating mechanism includes fourth motor 222 and fourth speed reducer 223, the junction of cutting head 21 and elevating system 22 still is equipped with carousel 61, the cutting head 21 side is equipped with fifth actuating mechanism, fifth actuating mechanism includes fifth motor 62 and fifth speed reducer 63, still includes the hand lever 64 of locating the cutting head 21 side, hand lever 64 is connected with the worm, the worm transmission is connected with the turbine, the turbine meshing is connected with output gear, the cutting machine comprises a cutting head 21, a turntable 61, a water circulation system, a water storage tank 71, a water spray gun 72, a water storage tank 71, a water pump 72, a control valve, a water pump, a drag chain 8, a plurality of supporting legs 11, a machine height adjusting mechanism 12, a water pump and a water pump, wherein the cutting head 21 is driven by the turntable 61 to rotate transversely, the cutting head 21 is driven by an output gear to rotate longitudinally, the cutting head 21 rotates 720 degrees, the water storage tank 71 is arranged on the side of the machine tool, the water spray gun 72 is connected to the water storage tank 71 through a water pipe, the control valve and the water pump are electrically connected and controlled by an intelligent terminal, a filter screen 710 is arranged in the water storage tank 71, a plurality of water guide grooves 73 are arranged on the upper surface of the machine tool 1, the upper surface of the machine tool 1 is an inclined plane inclined along the direction of the water storage tank 71, height adjustment structure 12 is screw rod adjusting device, the outsourcing structure of cutting machine 2, portal frame 3 and lathe 1 is the aluminium alloy and makes, intelligent terminal is one of PC end, panel computer or cell-phone, still be equipped with folding dust cover 9 on first slide rail 41, the second slide rail 51.

The working principle is as follows: the cutting machine 2 is controlled to move in six directions by the first traveling mechanism 4, the second traveling mechanism 5 and the lifting mechanism 22, the cutting machine 2 can move in all directions to cut materials with various shapes and thicknesses, the cutting head 21 can rotate at 720 degrees, so that the cutting head 21 can cut the materials from various angles, the cutting machine is very convenient to use, the cutting efficiency is greatly improved, the first traveling mechanism 4, the second traveling mechanism 5, the lifting mechanism 22 and the cutting machine 2 are connected and controlled by an intelligent terminal, the traveling, lifting, rotating and traveling tracks of the cutting machine can be controlled by the intelligent terminal, the intelligent terminal is provided with a control system, the control system firstly obtains the cutting track of a CAD file, then the shortest path is taken as a target, the parallel particle swarm algorithm is used for carrying out sequence optimization on the cutting track, and after the cutting machine sequence is obtained, the EtherCAT bus is adopted to control the cutting machine 2, the first walking mechanism 4, the second walking mechanism 5 and the lifting mechanism 22, so that the cutting head is driven to cut along a preset track, the cutting machine is enabled to cut materials along an optimal track, and the aim of the shortest operation time is achieved.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.