Airflow dyeing machine
阅读说明:本技术 一种气流染色机 (Airflow dyeing machine ) 是由 於建刚 陈少华 周正羊 田建良 田华夫 田建新 施建兴 沈子军 于 2020-07-07 设计创作,主要内容包括:本申请涉及一种气流染色机,包括缸体、加料系统,加料系统包括加料桶、进料装置、加热装置、预留箱、出料装置;加料桶放置在地面上,进料装置设置在加料桶上,加热装置设置在加料桶上,预留箱放置在地面上且通过连接管与加料桶连通,连接管上设置有控制连接管开闭的第一阀门,出料装置设置在预留箱上且与缸体连通。本申请通过进料装置向加料桶内添加配制染液所需要的原料,同时加热装置启动来对染液进行加热,染料配制完成后,出料装置启动来将染液添加到缸体内,因此在缸体进行染色时,染液配制即能同时进行,降低了停机配制染液的概率,节省了时间,提高了缸体的生产效率。(The application relates to an airflow dyeing machine, which comprises a cylinder body and a feeding system, wherein the feeding system comprises a feeding barrel, a feeding device, a heating device, a reserved box and a discharging device; the charging bucket is placed subaerial, and feed arrangement sets up on the charging bucket, and heating device sets up on the charging bucket, reserves the case and places subaerial and through connecting pipe and charging bucket intercommunication, is provided with the first valve of control connecting pipe switching on the connecting pipe, and discharging device sets up on reserving the case and communicates with the cylinder body. This application adds the required raw materials of preparation dye liquor through feed arrangement in to the charging bucket, and heating device starts to heat the dye liquor simultaneously, and the completion back is prepared to the dyestuff, and discharging device starts to add the dye liquor into the cylinder body, consequently when the cylinder body dyes, the dye liquor is prepared and can be gone on simultaneously, has reduced the probability of shutting down and preparing the dye liquor, has saved the time, has improved the production efficiency of cylinder body.)
1. An airflow dyeing machine comprising a cylinder (1), characterized in that: a feeding system (5) is arranged on the ground on one side of the cylinder body (1), and the feeding system (5) comprises a feeding barrel (51), a feeding device (52), a heating device, a reserved box (54) and a discharging device (55);
add feed barrel (51) and place subaerial, feed arrangement (52) set up on feed barrel (51) and to adding the required solution of preparation dye liquor in feed barrel (51), heating device sets up on feed barrel (51) and heats dye liquor, reserve case (54) and place subaerial and through connecting pipe (541) and feed barrel (51) intercommunication, be provided with first valve (542) of control connecting pipe (541) switching on connecting pipe (541), discharging device (55) set up on reserving case (54) and communicate with cylinder body (1).
2. A gas flow dyeing machine according to claim 1, characterized in that: the feeding device (52) comprises a charging box (521), a feeding pipe (522), a control valve (523), a concentration controller (524) and a water adding assembly (525), the charging box (521) is arranged on the charging barrel (51), the feeding pipe (522) is arranged on the charging barrel (51) and extends into the charging barrel (51), the control valve (523) is arranged on the feeding pipe (522), the concentration controller (524) is arranged on the charging barrel (51), and the water adding assembly (525) is arranged on the charging barrel (51).
3. A gas flow dyeing machine according to claim 1, characterized in that: heating device includes heating pipe (531), temperature controller (532), heating pipe (531) set up on charging barrel (51), temperature controller (532) set up on charging barrel (51) and extend in charging barrel (51).
4. A gas flow dyeing machine according to claim 1, characterized in that: be provided with agitating unit (6) on reinforced bucket (51), agitating unit (6) include (mixing) shaft (61), stirring leaf (62), agitator motor (63), in (mixing) shaft (61) rotate to set up on reinforced bucket (51) and extend reinforced bucket (51), stirring leaf (62) set up on (mixing) shaft (61), agitator motor (63) set up on reinforced bucket (51) and be connected with (mixing) shaft (61).
5. A gas flow dyeing machine according to claim 1, characterized in that: the cylinder body (1) is provided with a recovery mechanism (7), the recovery mechanism (7) comprises a recovery box (71), a recovery pump (72), a filtering component (8), a sampling pipe (73) and a reflux pump (74), the recovery tank (71) is arranged on the cylinder body (1), the recovery pump (72) is arranged on the upper surface of the recovery tank (71) and communicated with the recovery tank (71) and provided with a conveying pipe (721) communicated with the cylinder body (1), the filtering component (8) is arranged on the recycling tank (71), the sampling pipe (73) is arranged on the recycling tank (71) and is positioned below the filtering component (8) and is provided with a second valve (77), the reflux pump (74) is arranged on the recovery tank (71), is communicated with the recovery tank (71) positioned below the filtering component (8) and is provided with a reflux pipe (75) extending to the upper part of the charging barrel (51).
6. An airflow dyeing machine according to claim 5, characterized in that: filter component (8) are including filtering frame (81), support bar (82), apron (2), seted up on collection box (71) and slided hole (711), it sets up on sliding hole (711) to filter frame (81), support bar (82) set up on collection box (71) and support on filtering frame (81) lower surface, apron (2) set up on filtering frame (81) and contradict on collection box (71).
7. A gas flow dyeing machine according to claim 6, characterized in that: the filter frame (81) vertical interval is provided with two, filter frame (81) are gone up the equipartition and are seted up the filtration pore and lie in the filtration pore diameter of the filtration frame (81) on upper strata great.
8. A gas flow dyeing machine according to claim 1, characterized in that: the cloth outlet pipe (12) is arranged on the cylinder body (1), the cloth outlet pipe (12) is rotatably provided with the cover plate (2), the cloth outlet pipe (12) is provided with a locking device (3) for locking the cover plate (2), the locking device (3) comprises a rotating ring (31), a locking block (32), a locking rod (33), a stop block (34) and a locking assembly, the rotating ring (31) is rotatably arranged on the cover plate (2), the locking block (32) is arranged on the cloth outlet pipe (12) and is in an inclined state, the locking rod (33) is arranged on the rotating ring (31) and is abutted to the side wall of the locking block (32) far away from one side of the cover plate (2), the stop block (34) is arranged at one end of the locking block (32) far away from the cover plate (2) and is abutted to the locking rod (33), the locking assembly is arranged on the rotating ring (31) and is used for positioning the rotating ring (31), when the locking rod (33) is abutted against the stop block (34), the cover plate (2) is abutted against the cloth outlet pipe (12) to close the cloth outlet pipe (12).
9. An airflow dyeing machine according to claim 8, characterized in that: the locking assembly comprises a locking seat (35), an insertion rod (36) and an insertion spring (37), the locking seat (35) is arranged on the rotating ring (31), the insertion rod (36) is arranged on the locking seat (35) in a sliding mode, two ends of the insertion spring (37) are connected with the insertion rod (36) and the locking seat (35) respectively, and the insertion rod (36) is installed on the cover plate (2) in an insertion mode under the action of the insertion spring (37).
10. An airflow dyeing machine according to claim 8, characterized in that: be provided with alarm device (4) on cylinder body (1), alarm device (4) include pressure measurement appearance (41), temperature-detecting appearance (42), response piece (43), inductor (44), pressure measurement appearance (41) and temperature-detecting appearance (42) set up on cylinder body (1), response piece (43) set up on swivel becket (31), inductor (44) set up on apron (2) and be connected with pressure measurement appearance (41) and temperature-detecting appearance (42) electricity, be provided with the alarm lamp of being connected with inductor (44) on cylinder body (1).
Technical Field
The application relates to the technical field of dyeing machines, in particular to an airflow dyeing machine.
Background
The air flow dyeing is a dyeing method developed under the current increasingly strong consciousness of energy conservation and environmental protection. The principle is that the high-speed airflow generated by a centrifugal high-pressure fan is utilized to atomize dye liquor through a nozzle by utilizing the aerodynamic principle, and the atomized dye liquor is sprayed to the fabric, so that the fabric is colored and the fabric is driven to run.
Disclosure of Invention
In order to improve production efficiency, the application provides an air flow dyeing machine.
The application provides a gas flow dyeing machine adopts following technical scheme:
an airflow dyeing machine comprises a cylinder body, wherein a feeding system is arranged on the ground on one side of the cylinder body, and comprises a feeding barrel, a feeding device, a heating device, a reserved box and a discharging device;
the charging bucket is placed subaerial, feed arrangement sets up on the charging bucket and to adding the required solution of preparation dye liquor in the charging bucket, heating device sets up on the charging bucket and heats the dye liquor, reserve the case and place subaerial and through connecting pipe and charging bucket intercommunication, be provided with the first valve of control connection pipe switching on the connecting pipe, discharging device sets up on reserving the case and communicates with the cylinder body.
By adopting the technical scheme, raw materials required for preparing the dye liquor are added into the feeding barrel through the feeding device, meanwhile, the heating device is started to heat the dye liquor, the first valve is opened after the dye is prepared, the dye liquor flows into the reserved box, and the discharging device is started to add the dye liquor into the cylinder body, so that the dye liquor preparation can be carried out simultaneously when the cylinder body is used for dyeing, the dye liquor is conveyed into the reserved box for pre-storage before the dye in the cylinder body needs to be replaced, the probability of stopping to prepare the dye liquor is reduced, the time is saved, and the production efficiency of the cylinder body is improved; meanwhile, the time for adding the dye liquor into the reserved box can be controlled by the first valve, and the probability that the dye liquor temperature is reduced due to the fact that the time for adding the dye liquor is too early is reduced.
Preferably, the feeding device comprises a charging box, a feeding pipe, a control valve, a concentration controller and a water adding assembly, the charging box is arranged on the charging barrel, the feeding pipe is arranged on the charging barrel and extends into the charging barrel, the control valve is arranged on the feeding pipe, the concentration controller is arranged on the charging barrel, and the water adding assembly is arranged on the charging barrel.
Through adopting above-mentioned technical scheme, the control valve is opened, and the raw materials in the charging box flow to the charging bucket in through the inlet pipe, and the control valve comes the control to add the quantity of raw materials, adds water the subassembly simultaneously and starts to add water in the charging bucket, and the concentration control appearance detects the concentration of dye liquor, and after dye liquor concentration reached appointed concentration, the subassembly that adds water stopped adding water to this reaches the purpose of adding the raw materials of preparing the dyestuff in the charging bucket.
Preferably, heating device includes heating pipe, temperature controller, the heating pipe sets up on the charging bucket, temperature controller sets up on the charging bucket and extends in the charging bucket.
By adopting the technical scheme, the heating pipe is started to heat the dye liquor, the temperature controller detects the temperature of the dye liquor, and when the temperature of the dye liquor reaches a specified value, the temperature controller controls the heating pipe to stop heating, so that the aim of heating the dye liquor is fulfilled; meanwhile, the probability that the heating pipe is still heating after the dye liquor reaches the specified temperature is reduced, and the energy loss is reduced.
Preferably, be provided with agitating unit on the charging barrel, agitating unit includes (mixing) shaft, stirring leaf, agitator motor, the (mixing) shaft rotates to set up on the charging barrel and extends the charging barrel in, the stirring leaf sets up on the (mixing) shaft, agitator motor sets up on the charging barrel and with agitator shaft connection.
Through adopting above-mentioned technical scheme, agitator motor starts to drive the stirring leaf and rotates, and the stirring leaf rotates and comes to stir the dye liquor, has improved the mixed effect of various raw materialss when preparing the dye liquor, has also improved the conduction rate of heat in the dye liquor, has improved the efficiency that the dye liquor was prepared, has also improved the heating element and to the heating efficiency of dye liquor.
Preferably, be provided with on the cylinder body and retrieve the mechanism, it includes collection box, recycle pump, filtering component, sampling pipe, backwash pump to retrieve the mechanism, the collection box sets up on the cylinder body, the recycle pump set up on the collection box upper surface and with the collection box intercommunication and be provided with the conveyer pipe with the cylinder body intercommunication, filtering component sets up on the collection box, the sampling pipe sets up on the collection box and is located the filtering component below and is provided with the second valve, the backwash pump set up on the collection box and with be located the filtering component below the collection box intercommunication and be provided with the back flow that extends the charging bucket top.
After the dye liquor in the cylinder body is used for a period of time, various components in the dye liquor are gradually reduced, so the dye liquor in the cylinder body needs to be replaced, the replaced dye liquor becomes waste dye liquor, more cloth scraps are remained in the dye liquor, more effective components are remained in the waste dye liquor, and the waste dye liquor is discharged to the environment, so that the environmental pollution is easily caused, and the waste of raw materials is also caused;
by adopting the technical scheme, when the dye liquor in the cylinder body needs to be replaced, the recovery pump is started, the dye liquor flows into the recovery box through the delivery pipe, the dye liquor filters the cloth scraps in the dye liquor through the filtering component, the dye liquor flows to the bottom of the recovery box for storage, meanwhile, the reflux pump is started, the filtered dye liquor enters the charging barrel through the reflux pipe for recycling, the pollution of the waste dye liquor to the environment is reduced, and the waste of raw materials is also reduced; meanwhile, the sampling tube is opened, the dye liquor in the recovery box is discharged for detection, and the ratio of various effective components in the waste dye liquor is confirmed, so that the amount of the raw materials required to be added can be clearly known when the raw materials are added, the accuracy of the ratio of each raw material after the dye liquor is prepared is improved, and the dyeing effect of the dye liquor on cloth is improved.
Preferably, the filtering component comprises a filtering frame, a supporting strip and a cover plate, a sliding hole is formed in the recycling box, the filtering frame slides on the sliding hole, the supporting strip is arranged on the recycling box and supported on the lower surface of the filtering frame, and the cover plate is arranged on the filtering frame and abutted on the recycling box.
Through adopting above-mentioned technical scheme, the pulling apron will filter the frame and dismantle and get off and clear up, then will new filter the frame and install on the hole that slides for the apron is contradicted and is fixed a position filter the frame on the collection box, then clears up the filter frame that gets off dismantling, washs and accomplishes the back so that continue to use next time, with this improved the filter effect of filter the frame to the dye liquor.
Preferably, the vertical interval of filter frame is provided with two, it is great to equipartition has seted up the filtration hole and is located the filtration hole diameter of the filter frame on upper strata on the filter frame.
By adopting the technical scheme, the filter frame on the upper layer is firstly disassembled when the filter frame is cleaned, and the dye liquor can be cleaned through the filter frame on the lower side without stopping the machine, so that the filtering efficiency of the filter frame on the dye liquor is improved; meanwhile, the aperture of the filtering hole positioned at the lower layer is smaller, so that the filtering effect of the filtering frame on the dye liquor is improved.
Preferably, the stringing has been seted up on the cylinder body, it is provided with the apron to rotate on the stringing, it is provided with the locking device who locks to the apron to go out to be provided with on the stringing, locking device includes swivel becket, locking block, locking lever, dog, locking Assembly, the swivel becket rotates to be installed on the apron, the locking block sets up on going out the stringing and is the tilt state, the locking lever setting is just contradicted on the lateral wall that apron one side was kept away from to the locking block on the swivel becket, the dog sets up and is served and contradicted on the locking lever in one of apron is kept away from to the locking block, the locking Assembly sets up on the swivel becket and comes to fix a position the swivel becket, works as when the locking lever is contradicted on the dog, the apron supports to press and closes out the stringing on going out.
Through adopting above-mentioned technical scheme, it conflicts on the stringing to rotate the apron, then rotate the swivel becket and drive the locking lever and rotate, the locking lever rotates and makes the locking lever conflict to the locking block and keep away from on the lateral wall of apron one side, then make the locking lever conflict to the locking block on, consequently, the apron blocks the stringing, it fixes a position the swivel becket to close locking device at last, when needing to open the apron, open locking device, then rotate the swivel becket and make the locking lever break away from the locking block, consequently, can open the apron, reach the purpose of closing or opening the apron with this.
Preferably, the locking assembly comprises a locking seat, an insertion rod and an insertion spring, the locking seat is arranged on the rotating ring, the insertion rod is arranged on the locking seat in a sliding mode, two ends of the insertion spring are connected with the insertion rod and the locking seat respectively, and the insertion rod is installed on the cover plate in an insertion mode under the action of the insertion spring.
By adopting the technical scheme, when the cover plate blocks the pipe distribution, the insertion rod is inserted and installed on the cover plate under the action of the insertion spring so as to rotate the ring for positioning; when the rotating ring needs to be rotated, the inserting rod is pulled to be separated from the cover plate, and then the rotating ring can be rotated, so that the purpose of positioning the rotating ring is achieved.
Preferably, be provided with alarm device on the cylinder body, alarm device includes pressure detector, temperature-detecting instrument, response piece, inductor, pressure detector and temperature-detecting instrument set up on the cylinder body, the setting of response piece is on the swivel becket, the inductor setting is on the apron and is connected with pressure detector and temperature-detecting instrument electricity, be provided with the alarm lamp of being connected with the inductor on the cylinder body.
The air pressure and the temperature in the cylinder body are high, so that when a worker opens the cover plate, the body of the worker is easily injured;
by adopting the technical scheme, the pressure detector and the temperature detector are used for detecting the air pressure and the temperature in the cylinder body, when the air pressure and the temperature in the cylinder body are higher, the pressure detector and the temperature detector are used for controlling the sensor to be opened, when a workpiece worker rotates the rotating ring to open the cover plate, the sensing block and the sensor are staggered, and the sensor is used for controlling the alarm lamp to be opened, so that the alarm is provided for the worker, and the harm of the air pressure and the temperature in the cylinder body to the worker is reduced; when the air pressure and the temperature in the cylinder body are reduced to proper temperatures, the pressure detector and the temperature detector control the inductor to be closed.
In summary, the present application includes at least one of the following beneficial technical effects:
1. raw materials required for preparing the dye solution are added into the feeding barrel through the feeding device, the heating device is started to heat the dye solution, and after the dye is prepared, the discharging device is started to add the dye solution into the cylinder body, so that the dye solution can be prepared simultaneously when the cylinder body is dyed, the probability of preparing the dye solution by stopping the machine is reduced, the time is saved, and the production efficiency of the cylinder body is improved;
2. the stirring motor is started to drive the stirring blade to rotate so as to stir the dye liquor, so that the mixing effect of various raw materials in dye liquor preparation is improved, the conduction rate of heat in the dye liquor is also improved, the dye liquor preparation efficiency is improved, and the heating efficiency of the heating assembly on the dye liquor is also improved;
3. the dye liquor is started through the recovery pump to flow into the recovery box, then the filter frame filters the cloth scraps in the dye liquor, then the dye liquor flows to the bottom of the recovery box to be stored, the reflux pump is started, the filtered dye liquor enters the charging barrel through the reflux pipe to be recycled, the pollution of the waste dye liquor to the environment is reduced, and the waste of raw materials is also reduced.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic view of the structure of the locking device of the present application;
FIG. 3 is a schematic structural view of the locking assembly of the present application;
FIG. 4 is a schematic structural view of a feeding system and a stirring device in the present application;
FIG. 5 is a schematic view of the structure of the recovery mechanism of the present application;
FIG. 6 is a schematic view of the filter assembly of the present application with one of the filter frames exploded and the components on the filter frame, with the side wall of the recovery tank partially cut away.
Reference numerals: 1. a cylinder body; 11. heat preservation cotton; 12. discharging the cloth pipe; 2. a cover plate; 21. mounting a column; 3. a locking device; 31. a rotating ring; 311. fixing the rod; 32. a locking block; 33. a locking lever; 331. a fixed block; 34. a stopper; 35. a locking seat; 351. moving the hole; 36. a plug rod; 361. a shifting sheet; 37. inserting a spring; 4. an alarm device; 41. a pressure detector; 42. a temperature detector; 43. an induction block; 44. an inductor; 5. a charging system; 51. a charging barrel; 511. a detection tube; 52. a feeding device; 521. a charging box; 522. a feed pipe; 523. a control valve; 524. a concentration controller; 525. a water adding component; 531. heating a tube; 532. a temperature controller; 54. reserving a box; 541. a connecting pipe; 542. a first valve; 55. a discharging device; 551. a discharge pump; 552. a discharge pipe; 56. a fourth valve; 6. a stirring device; 61. a stirring shaft; 62. stirring blades; 63. a stirring motor; 64. a fixing plate; 7. a recovery mechanism; 71. a recycling bin; 711. a sliding hole; 712. a water guide plate; 72. a recovery pump; 721. a delivery pipe; 73. a sampling tube; 74. a reflux pump; 75. a return pipe; 76. an output pipe; 77. a second valve; 78. a third valve; 8. a filter assembly; 81. a filter frame; 82. a supporting strip; 83. a baffle plate; 84. and a positioning column.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses air current dyeing machine.
In the embodiment, the model of the pressure controller is FK-Y210, the model of the temperature controller is TC4S/H/M/L, the model of the flow controller is F61KB-11C, and the model of the infrared induction switch is TB12J-
Referring to fig. 1, the heating cylinder comprises a
Referring to fig. 1 and 2,
The locking rod 33 is fixedly arranged on the outer side wall of the rotating ring 31, the locking rod 33 extends to one side, close to the
Referring to fig. 2 and 3, two locking assemblies are arranged on the rotating ring 31 to position the rotating ring 31, and each locking assembly comprises a locking
The fixing
Referring to fig. 1 and 2, an
Referring to fig. 1 and 4, a
The feeding pipe 522 is fixedly arranged on the outer side wall of the charging box 521 and is communicated with the interior of the charging box 521, and one end of the feeding pipe 522, which is far away from the charging box 521, vertically extends downwards into the charging
Fixed mounting has the sense tube 511 with the inside intercommunication of charging
Water feeding assembly 525 is the filler pipe, and filler pipe fixed mounting is on the charging
The heating device is arranged on the feeding
Add and be provided with agitating
Referring to fig. 1 and 5, the
Referring to fig. 5 and 6, the
A water guide plate 712 which inclines downwards is fixedly arranged on the inner side wall of the
When the dye liquor in the
The filter frame 81 that will be located the upper strata of pulling baffle 83 dismantles and gets off and clear up, and the dye liquor filters through the filter frame 81 of lower floor this moment, need not to stop when consequently clearing up filter frame 81, installs on
The working principle of the embodiment of the application is as follows:
the water adding pipe is opened to add water into the feeding
After the dye is prepared, the
The
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
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