Device for producing easy-to-chip steel and operation method thereof
阅读说明：本技术 一种生产易切屑钢装置及其操作方法 (Device for producing easy-to-chip steel and operation method thereof ) 是由 来永彪 许加陆 李翔 苏振伟 徐乐钱 沈艳 屈志东 于 2020-06-30 设计创作，主要内容包括：本发明涉及一种生产易切屑钢装置,包括沿铸坯运动方向依次设置的加热炉、除鳞机、加热装置、扎制线；加热装置包括供铸坯穿过的方形壳体；壳体的内壁上设置有垂直向铸坯侧壁加热的第一烧嘴；倾斜固定在壳体的内壁上,且斜向铸坯端面加热的第二烧嘴；通过在含硫易切钢的生产线上增加一加热装置,该装置对铸坯的头部以及侧壁加热,使其温度达到1200-1250℃,保证铸坯头部高温开轧,确保轧件头部能够顺利咬人各道次轧机。(The invention relates to a device for producing easy-cutting steel, which comprises a heating furnace, a descaling machine, a heating device and a rolling line which are sequentially arranged along the movement direction of a casting blank; the heating device comprises a square shell for a casting blank to pass through; a first burner nozzle which heats the side wall of the casting blank vertically is arranged on the inner wall of the shell; the second burner is obliquely fixed on the inner wall of the shell and obliquely heats the end face of the casting blank; by adding the heating device on the production line of the sulfur-containing free cutting steel, the head and the side wall of the casting blank are heated by the device, so that the temperature of the head and the side wall of the casting blank reaches 1200-1250 ℃, the high-temperature start rolling of the head of the casting blank is ensured, and the head of a rolled piece can be smoothly bitten into each pass of rolling mill.)
1. An easy-to-chip steel production device is characterized in that: the device comprises a heating furnace, a descaler, a heating device and a rolling line which are sequentially arranged along the movement direction of a casting blank;
the heating device comprises a square shell for the casting blank to pass through;
a first burner nozzle which heats the side wall of the casting blank vertically is arranged on the inner wall of the shell;
and the second burner is obliquely fixed on the inner wall of the shell and obliquely heats the end surface of the casting blank.
2. A device for producing a chip-prone steel as claimed in claim 1, wherein: the bottom of the shell is provided with a guide rail which is perpendicular to the different surface of the casting blank in the moving direction;
the shell moves along the guide rail to enable the heating device to be in an on-line state or an off-line state.
3. An operating method of a device for producing a chip-prone steel according to claim 1, characterized in that: comprises the following steps:
s1: controlling the temperature of the heating furnace to be less than or equal to 1200 ℃;
s2: after the casting blank passes through the descaling machine, the overall temperature is controlled at 950-1100 ℃;
s3: heating the head of the casting blank by the heating device to reach 1200-1250 ℃ for 5-10 seconds;
s4: the head of the casting blank is engaged into the rolling line.
Technical Field
The invention relates to a device for producing easy-to-chip steel.
Background
Free-cutting steel is widely demanded in the market by its excellent cutting processability. With the development of high speed, precision and automation of machining, particularly in the automobile industry, the precision instrument industry and household appliances, it is desired to reduce the machining cost by improving the machining performance of steel materials in consideration of the fact that the machining cost is an important component of the manufacturing cost of parts in the manufacturing industry (sometimes even reaching 40% to 60% of the manufacturing cost of parts). Various factors promote the increase of the yield and variety of the free-cutting steel and the continuous improvement of the quality.
The sulfur content in the sulfur-containing free cutting steel is high (0.080-0.35%), so that the hot workability of steel becomes poor, the steel is easy to slip, cracks are easy to generate, especially, the head of a rolled piece is easy to generate a flowering head, rolling faults are caused, the yield is reduced, the cost is increased, and in addition, steel piling accidents have great probability to cause equipment damage. In order to avoid accidents, the control of the rolling temperature during production is critical. The brittleness sensitive temperature of the sulfide is 830-1050 ℃, so the rolled steel should avoid the rolling in the interval. In order to avoid the heat-fragile sensitive temperature area, high-temperature heating and heat preservation are generally adopted for enough time.
The traditional method for rolling the sulfur-containing free cutting steel needs to control the higher heating temperature and the start rolling temperature of the continuous casting billet so as to keep the smooth rolling, so that the actual furnace gas temperature of the heating section and the soaking section of the heating furnace usually needs to reach 1250-. However, the upper limit of the heat-resistant temperature of the heating furnace is 1250 ℃, when the sulfur-containing free-cutting steel is produced, if the temperature of the furnace gas of the heating furnace is kept above 1250 ℃ for a long time, the service life of the heating furnace can be greatly shortened, the gas consumption is obviously increased due to long-time high-temperature heating, the oxidation burning loss of the continuous casting billet is serious, the yield is reduced, the overhaul period of the heating furnace is shortened due to the increase of the iron oxide scale, and the overhaul cost of the heating furnace is increased.
In conclusion, how to smoothly roll the free cutting steel becomes a problem which needs to be solved urgently by researchers of the company.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: how to realize smooth rolling of the free cutting steel;
in order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to a device for producing easy-cutting steel, which comprises a heating furnace, a descaler, a heating device and a binding line which are sequentially arranged along the movement direction of a casting blank; the heating device comprises a square shell for a casting blank to pass through; a first burner nozzle which heats the side wall of the casting blank vertically is arranged on the inner wall of the shell; the second burner is obliquely fixed on the inner wall of the shell and obliquely heats the end face of the casting blank;
compared with the traditional heating furnace, the heating device is additionally arranged on the production line of the casting blank, the heating device comprises a square shell for the casting blank to pass through, the front and the back of the shell are in a through design, first burning nozzles are arranged on the four inner walls of the shell, and the first burning nozzles are suitable for heating the side wall of the casting blank vertically; and a plurality of second nozzles are obliquely arranged on the four inner walls of the shell, the second nozzles are suitable for being obliquely inclined to the end surface of the casting blank to heat, and the head of the casting blank can be heated to a specified temperature by the cooperation of the first nozzles and the second nozzles.
In order to realize the on-line or off-line of the heating device, the bottom of the shell is provided with a guide rail which is vertical to the different surface of the casting blank in the moving direction; the shell moves along the guide rail, and the heating device is in an online or offline state;
when the casting blank does not need to be heated, the heating device is hydraulically controlled and is far away from the production line along the guide rail.
In order to illustrate the method of operating a device for producing a chip-prone steel, the invention employs the following steps:
s1: controlling the temperature of the heating furnace to be less than or equal to 1200 ℃;
s2: after the casting blank passes through a descaler, the overall temperature is controlled at 950 ℃ and 1100 ℃;
s3: heating the head of the casting blank by a heating device to make the temperature of the head of the casting blank reach 1200-1250 ℃, wherein the heating time is 5-10 seconds;
s4: the head of the casting blank is occluded into a rolling line;
the heating process of the free-cutting steel is a conventional medium-low carbon steel heating process, the temperature of a heating section of a heating furnace and soaking furnace gas is less than or equal to 1200 ℃, and the integral temperature of a casting blank after descaling is 950-; when the free-cutting steel is produced, the casting blank is heated according to the process, the integral temperature of the descaled casting blank is ensured to be 950-; the head of the casting blank is guaranteed to be rolled at high temperature, the head of the sulfur-containing casting blank is prevented from cracking due to low temperature, the head of a rolled piece can be smoothly bitten by each pass of rolling mill, and smooth production is realized.
The invention has the beneficial effects that: the invention relates to a device for producing easy-cutting steel, which is characterized in that a heating device is additionally arranged on a production line of sulfur-containing easy-cutting steel, and the heating device heats the head part and the side wall of a casting blank to enable the temperature to reach 1200-.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of the structure of the heating apparatus of the present invention;
FIG. 3 is a front view of the heating apparatus of the present invention;
FIG. 4 is a side view of the heating apparatus of the present invention;
in the figure: 1-heating furnace, 2-descaler, 3-heating device, 4-rolling line, 5-casting blank, 6-shell, 7-first burner, 8-second burner and 9-guide rail.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in figures 1-4, the invention relates to a device for producing easy-cutting steel, which comprises a heating furnace 1, a descaler 2, a
compared with the traditional heating furnace, the heating device is additionally arranged on the production line of the casting blank, the heating device comprises a square shell for the casting blank to pass through, the front and the back of the shell are in a through design, first burning nozzles are arranged on the four inner walls of the shell, and the first burning nozzles are suitable for heating the side wall of the casting blank vertically; and a plurality of second nozzles are obliquely arranged on the four inner walls of the shell, the second nozzles are suitable for being obliquely inclined to the end surface of the casting blank to heat, and the head of the casting blank can be heated to a specified temperature by the cooperation of the first nozzles and the second nozzles.
As shown in FIG. 2, in order to realize on-line or off-line of the heating device, the bottom of the shell 6 is provided with a
when the casting blank does not need to be heated, the heating device is hydraulically controlled and is far away from the production line along the guide rail.
As shown in FIGS. 1-4, in order to illustrate the method of operation of a device for producing a chip-prone steel, the present invention employs the following steps:
s1: controlling the temperature of the heating furnace 1 to be less than or equal to 1200 ℃;
s2: after the casting blank passes through the descaler 2, the overall temperature is controlled at 950 ℃ and 1100 ℃;
s3: heating the head of the casting blank 5 by the
s4: the head of the casting blank 5 is occluded into a rolling line 4;
the heating process of the free-cutting steel is a conventional medium-low carbon steel heating process, the temperature of a heating section of a heating furnace and soaking furnace gas is less than or equal to 1200 ℃, and the integral temperature of a casting blank after descaling is 950-; when the free-cutting steel is produced, the casting blank is heated according to the process, the integral temperature of the descaled casting blank is ensured to be 950-; the head of the casting blank is guaranteed to be rolled at high temperature, the head of the sulfur-containing casting blank is prevented from cracking due to low temperature, the head of a rolled piece can be smoothly bitten by each pass of rolling mill, and smooth production is realized.
The invention relates to a device for producing easy-cutting steel, which is characterized in that a heating device is additionally arranged on a production line of sulfur-containing easy-cutting steel, and the heating device heats the head part and the side wall of a casting blank to enable the temperature to reach 1200-.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
- 上一篇：一种医用注射器针头装配设备
- 下一篇：一种大辊径多辊复合轧机的传动机构