阅读说明：本技术 熔炼浇注车 (Smelting pouring truck ) 是由 雷伦林 杜应流 张年玉 俞秀枝 徐丽 程裕勇 胡存友 郭延普 于 2020-06-05 设计创作，主要内容包括：本发明公开了熔炼浇注车,包括车轮总成和车架,所述车轮总成设于车架的一端下方,所述车架与车轮总成通过升降机构连接,所述车架的一侧边通过轴承座连接浇注转动杆,所述浇注转动杆的一端通过快拆连接钢包,所述浇注转动杆的另一端固定连接扳手,所述车架靠近扳手的一端侧边设有手刹,所述手刹与车轮总成连接；本发明通过升降机构对车架进行升降调节以配合模壳高度,可以适应不同高度模壳、不同重量钢包,灵活性强；通过扳手、浇注转动杆以及钢包的远距离连接,实现远距离浇注,确保操作人员安全；并且车架结构简单,可以根据需要调整车子长度,确保操作人员安全；可采用单人操作,降低操作人员劳动强度的同时大大提高工作效率。(The invention discloses a smelting pouring truck, which comprises a wheel assembly and a truck frame, wherein the wheel assembly is arranged below one end of the truck frame, the truck frame is connected with the wheel assembly through a lifting mechanism, one side edge of the truck frame is connected with a pouring rotating rod through a bearing seat, one end of the pouring rotating rod is connected with a steel ladle through a quick release, the other end of the pouring rotating rod is fixedly connected with a spanner, one side edge of the truck frame, which is close to the spanner, is provided with a hand brake, and the hand brake is connected with the wheel assembly; the lifting mechanism is used for lifting and adjusting the frame to match the height of the formwork, so that the lifting mechanism can adapt to formworks with different heights and ladles with different weights, and is high in flexibility; the spanner, the pouring rotating rod and the ladle are remotely connected, so that remote pouring is realized, and the safety of operators is ensured; the frame is simple in structure, the length of the vehicle can be adjusted according to needs, and the safety of operators is ensured; the single-person operation can be adopted, so that the labor intensity of operators is reduced, and the working efficiency is greatly improved.)

1. Smelting pouring truck, including wheel assembly and frame, its characterized in that: the wheel assembly is arranged below one end of the frame, the frame is connected with the wheel assembly through the lifting mechanism, one side edge of the frame is connected with the pouring rotating rod through the bearing seat, one end of the pouring rotating rod is connected with the steel ladle through a quick disassembling device, the other end of the pouring rotating rod is fixedly connected with the wrench, a hand brake is arranged on one side edge of the frame, close to the wrench, and the hand brake is connected with the wheel assembly.

2. The melting and pouring vehicle of claim 1, wherein: the lifting mechanism comprises a reinforcing transverse plate, a jack and a transmission mechanism, the reinforcing transverse plate is located right above the wheel assembly and fixedly connected with the frame, the jack is symmetrically arranged on the wheel assembly, the upper end of the jack is fixedly connected with the reinforcing transverse plate, and the transmission mechanism is connected with the jack.

3. The melting and pouring vehicle of claim 2, wherein: drive mechanism includes rotatory hand wheel, first differential mechanism and second differential mechanism, the one end of keeping away from the wheel assembly at the frame is installed to rotatory hand wheel, the lower extreme transmission of rotatory hand wheel is connected first differential mechanism and is installed on the frame, the middle part of wheel assembly is installed to the second differential mechanism, be connected through the lift transmission mobile jib between first differential mechanism and the second differential mechanism, the lift transmission branch is connected in the both sides transmission that the second differential mechanism is close to the jack, lift transmission branch is connected with the jack.

4. The melting and pouring vehicle of claim 3, wherein: the lifting transmission support rod is in threaded engagement connection with a screw rod in the scissor jack.

5. The melting and pouring vehicle of claim 1, wherein: one side of the frame far away from the steel ladle is fixedly connected with a counterweight frame, and the counterweight frame and the steel ladle are positioned on two different side edges of the frame.

6. The melting and pouring vehicle of claim 1, wherein: the wheel assembly comprises symmetrically arranged wheel hubs which are connected through a main shaft rod, brake drums are arranged at two ends of the main shaft rod, and the brake drums are connected with hand brakes through inner brake cables.

Technical Field

The invention relates to the technical field of casting, in particular to a smelting pouring truck.

Background

The existing casting, smelting and pouring are divided into a single-person end ladle, a double-person two-person ladle and a travelling crane ladle according to the size of a ladle. Except that the large ladle is cast by the travelling crane ladle, which belongs to semi-mechanical operation, other medium and small ladles are all cast by a single end ladle or a double ladle, if the medium and small ladles are cast by the travelling crane ladle, the working efficiency is not better than that of manual operation, and the medium and small ladles are all manually heavy-body labor by a single end ladle and a double ladle, in order to ensure flexible and convenient operation in the single end ladle operation, when a lever principle is utilized, the situation that a person is very close to a casting ladle cannot be avoided, and the double ladle is only suitable for casting modules with very small weight, the two persons are required to be matched very silently when the double ladle is carried out, the distance between the person and the casting ladle is limited by the bending of a rod and the weight of the ladle, compared with the single end ladle, the casting weight is improved limitedly, the two casting modes can generate casting ladle leakage and formwork explosion in the casting process, scalding threats are formed to operators, and safety accidents are.

Disclosure of Invention

The invention mainly aims to provide a smelting and pouring truck, which can be used for adjusting the lifting of a truck frame by a lifting mechanism to match the height of a formwork, can adapt to formworks with different heights and ladles with different weights and has strong flexibility; the spanner, the pouring rotating rod and the ladle are remotely connected, so that remote pouring is realized, and the safety of operators is ensured; the frame is simple in structure, the length of the vehicle can be adjusted according to needs, and the safety of operators is ensured; the single-person operation can be adopted, the labor intensity of operators is reduced, the working efficiency is greatly improved, and the problems in the background technology can be effectively solved.

In order to achieve the purpose, the invention adopts the technical scheme that: smelting pouring truck, including wheel assembly and frame, the one end below of frame is located to the wheel assembly, the frame passes through elevating system with the wheel assembly and is connected, a side of frame passes through the bearing frame and connects the pouring dwang, the ladle is connected through the quick detach to the one end of pouring dwang, the other end fixed connection spanner of pouring dwang, the frame is close to the one end side of spanner and is equipped with the manual brake, the manual brake is connected with the wheel assembly.

Preferably, elevating system is including strengthening diaphragm, jack and drive mechanism, strengthen the diaphragm and be located directly over the wheel assembly and with frame fixed connection, jack symmetry is located on the wheel assembly and upper end and is strengthened diaphragm fixed connection, drive mechanism is connected with the jack.

Preferably, drive mechanism includes rotatory hand wheel, first differential mechanism and second differential mechanism, the one end of keeping away from the wheel assembly at the frame is installed to rotatory hand wheel, first differential mechanism and first differential mechanism are connected in the lower extreme transmission of rotatory hand wheel and are installed on the frame, the middle part of wheel assembly is installed to the second differential mechanism, be connected through the lift transmission mobile jib between first differential mechanism and the second differential mechanism, the lift transmission branch is connected in the both sides transmission that the second differential mechanism is close to the jack, lift transmission branch is connected with the jack.

Preferably, the jack is a scissor jack, and the lifting transmission support rod is in threaded engagement connection with a screw rod in the scissor jack.

Preferably, one side of the frame, which is far away from the steel ladle, is fixedly connected with a counterweight frame, and the counterweight frame and the steel ladle are positioned on two different side edges of the frame.

Preferably, the wheel assembly includes the wheel hub that the symmetry set up, two the wheel hub passes through the main shaft pole and connects, the both ends of main shaft pole are equipped with the brake drum, the brake drum passes through the internal brake line with the manual brake and is connected.

Compared with the prior art, the invention has the following beneficial effects: the lifting mechanism is used for lifting and adjusting the frame to match the height of the formwork, so that the lifting mechanism can adapt to formworks with different heights and ladles with different weights, and is high in flexibility; the spanner, the pouring rotating rod and the ladle are remotely connected, so that remote pouring is realized, and the safety of operators is ensured; the frame is simple in structure, the length of the vehicle can be adjusted according to needs, and the safety of operators is ensured; the invention can be operated by one person, thereby greatly improving the working efficiency while reducing the labor intensity of operators, being suitable for the mobile pouring of medium and small ladles, and being operated by one person, strong in operability, convenient and rapid.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the wheel assembly of the present invention;

fig. 3 is a partial structural schematic view of the integral structure of the handheld end of the present invention.

In the figure: 1. a wheel assembly; 1a, a hub; 1b, a main shaft rod; 1c, a brake drum; 2. a frame; 3. a bearing seat; 4. casting the rotating rod; 5. quick disassembly; 6. a ladle; 7. a counterweight frame; 8. a wrench; 9. a hand brake; 10. reinforcing the transverse plate; 11. a jack; 12. rotating a hand wheel; 13. a first differential mechanism; 14. a second differential mechanism; 15. a lifting transmission main rod; 16. the lifting transmission support rod.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1-3, the smelting pouring truck comprises a wheel assembly 1 and a frame 2, wherein the wheel assembly 1 is arranged below one end of the frame 2, the frame 2 is connected with the wheel assembly 1 through a lifting mechanism, one side edge of the frame 2 is connected with a pouring rotating rod 4 through a bearing seat 3, one end of the pouring rotating rod 4 is connected with a steel ladle 6 through a quick release 5, the other end of the pouring rotating rod 4 is fixedly connected with a wrench 8, a hand brake 9 is arranged on one side edge of the frame 2 close to the wrench 8, and the hand brake 9 is connected with the wheel assembly 1.

In this embodiment, elevating system is including strengthening diaphragm 10, jack 11 and drive mechanism, strengthen diaphragm 10 be located wheel assembly 1 directly over and with frame 2 fixed connection, 11 symmetries of jack are located wheel assembly 1 and upper end and strengthen diaphragm 10 fixed connection, drive mechanism is connected with jack 11, adjusts jack 11 through drive mechanism, and then adjusts the height of frame 2 to make ladle 6 and the high phase-match of mould shell, conveniently empty the molten steel pouring.

In this embodiment, drive mechanism includes rotatory hand wheel 12, first differential 13 and second differential 14, rotatory hand wheel 12 is installed in the one end of keeping away from wheel assembly 1 at frame 2, first differential 13 and first differential 13 are connected in the lower extreme transmission of rotatory hand wheel 12 and are installed on frame 2, the middle part of wheel assembly 1 is installed to second differential 14, be connected through lift transmission mobile jib 15 between first differential 13 and the second differential 14, second differential 14 is close to the both sides transmission of jack 11 and connects lift transmission branch 16, lift transmission branch 16 is connected with jack 11, utilizes rotatory hand wheel 12 to carry out rotation regulation jack 11, and remote regulation frame 2's height prevents that operating personnel from scalding.

In this embodiment, the jack 11 is a scissor jack, the lifting transmission support rod 16 is in threaded engagement with a lead screw in the scissor jack, and the mechanical jack 11 is adopted, so that adjustment can be conveniently performed according to actual conditions, the cost is low, and the cost is saved.

In this embodiment, one side of the frame 2, which is far away from the ladle 6, is fixedly connected with the counterweight frame 7, the counterweight frame 7 and the ladle 6 are located on two different sides of the frame 2, and the vehicle is balanced by placing a heavy object into the counterweight frame 7.

In this embodiment, wheel assembly 1 includes the wheel hub 1a that the symmetry set up, two wheel hub 1a passes through main shaft pole 1b and connects, main shaft pole 1 b's both ends are equipped with brake drum 1c, brake drum 1c is connected through the interior brake line with manual brake 9, utilizes the cooperation of manual brake 9 and brake drum 1c, can fix the automobile body at any time to the cooperation actual conditions can cup joint damping device in the wheel hub outer lane, like the tire.