阅读说明：本技术 一种短纤维快速打包生产工艺 (Short fiber quick packaging production process ) 是由 柏晓珏 于 2020-05-29 设计创作，主要内容包括：本发明涉及打包设备领域,尤其涉及一种短纤维快速打包生产工艺,包括：打包机将待打包的短纤维压实；人工将扎带的一端固定在牵引组件的牵引件上；转移组件带动支撑组件移动至扎带定位工位处,牵引组件牵引扎带的一端并在导向组件的导向作用下将扎带转移至支撑组件上；支撑组件连同扎带转移至上扎带工位处,转移组件推送支撑组件连同扎带的两个端部一起穿过打包机上压板和下压板的通槽；人工将扎带两个端部进行扣接,并使扎带从支撑组件上脱离；转移组件带动支撑组件复位,在复位过程中带动打包物一起移出至输出工位处时打包物与支撑组件脱离并随传输辊输出,解决了现有打包工艺中存在的自动化程度低、效率低耗费人力的问题。(The invention relates to the field of packaging equipment, in particular to a short fiber rapid packaging production process, which comprises the following steps: compacting short fibers to be packaged by a packaging machine; manually fixing one end of the binding belt on a traction piece of the traction assembly; the transfer assembly drives the support assembly to move to the cable tie positioning station, and the traction assembly pulls one end of the cable tie and transfers the cable tie to the support assembly under the guiding action of the guide assembly; the supporting assembly and the binding belt are transferred to an upper binding belt station, and the transferring assembly pushes the supporting assembly and two end parts of the binding belt to pass through the through grooves of the upper pressing plate and the lower pressing plate of the packaging machine together; manually fastening two end parts of the binding belt and separating the binding belt from the support assembly; the transfer assembly drives the supporting assembly to reset, and the packaging objects are driven to be separated from the supporting assembly and output along with the conveying roller when being moved out to the output station together in the resetting process, so that the problems of low automation degree and low efficiency and manpower consumption in the existing packaging process are solved.)

1. A short fiber fast packaging production process is characterized by comprising the following production steps:

step one, a compaction procedure, in which a packaging machine (1) compacts short fibers to be packaged;

step two, a band preparation procedure, wherein one end of the band is manually fixed on a traction piece (215) of the traction assembly (21);

step three, a band positioning procedure is carried out, after the step two is completed, the transfer assembly (31) drives the support assembly (32) to move to a band positioning station at the upper band mechanism (2), the traction assembly (21) pulls one end of the band (10) and transfers the band (10) to the support assembly (32) under the guiding action of the guide assembly (22);

step four, a band loading process, namely after the band positioning work in the step three is completed, the supporting component (32) and the band are transferred to a band loading station, and the transferring component (31) pushes the supporting component (32) and the two ends of the band to pass through the through grooves (13) of the upper pressing plate (11) and the lower pressing plate (12) of the packing machine together;

step five, a fastening process, namely after the operation of the binding belt in the step four is completed, manually fastening two end parts of the binding belt and separating the binding belt from the support assembly (32);

and step six, an output procedure, namely after the buckling work in the step five is finished, the transfer component (31) drives the support component (32) to reset, the wrapping objects are driven to move out together in the resetting process, and when the wrapping objects move out to the output station, the wrapping objects are separated from the support component (32) and are transmitted and output along with the transmission roller.

2. The short fiber fast baling production process of claim 1, wherein: in the second step, the traction piece (215) is set to be in a U shape with an opening on one side.

3. The short fiber fast baling production process of claim 1, wherein: in the third step, the traction assembly (21) is provided with the traction piece (215) on the transmission chain, and the servo motor drives the transmission chain to do rotary motion so as to drive the traction piece (215) to do reciprocating motion to drag the cable tie.

4. The short fiber fast baling production process of claim 1, wherein: in the third step, the supporting component (32) is composed of an upper supporting frame and a lower supporting frame which are in sliding connection, the upper supporting frame and the lower supporting frame are combined to form a U shape, and a plurality of supporting units (323) used for supporting the binding belt are arranged on the two supporting frames.

5. The staple fiber fast bale production process of claim 4, characterized in that: in the third step, the traction assembly (21) clamps the cable tie on the supporting unit (323) to realize the positioning of the cable tie in a mode of drawing one end of the cable tie and driving the cable tie to sequentially pass through the supporting units (323) on the supporting assembly (32) along the guide assembly (22).

6. The short fiber fast baling production process of claim 1, wherein: in the fourth step, all the supporting bars on the supporting assembly (32) and all the bandages positioned on the supporting bars synchronously pass through the through groove (13) on the packaging machine at one time under the pushing action of the flat pushing piece, so that a plurality of bandages are quickly penetrated and arranged at one time.

7. The staple fiber fast bale production process of claim 5, characterized in that: the supporting unit (323) positions and supports the cable tie in a mode of matching the elastic block with the fixing block, and the cable tie is separated from the supporting unit (323) in a mode of overcoming the elastic force by crossing the elastic block.

8. The staple fiber fast bale production process of claim 4, characterized in that: the upper and lower support frames of the support component (32) are in sliding connection in a mode of arranging a slide rod and a through hole matched with the slide rod, and the two support frames are reset and folded by elastic force in a mode of sleeving a spring on the slide rod.

9. The short fiber fast baling production process of claim 1, wherein: and sixthly, the supporting assembly (32) drives the bales to move out to the output station together, the bales press a lower supporting frame of the supporting assembly (32), and supporting strips of the lower supporting frame penetrate through a groove (43) between two adjacent conveying rollers (42) in the downward moving process so as to enable the bales to fall on the surfaces of the conveying rollers (42).

Technical Field

The invention relates to the technical field of packaging equipment, in particular to a short fiber rapid packaging production process.

Background

The problem of packing is related to in the short-staple production process, need compress before packing, tie up the packing bag through the ribbon after the compaction and pack, and often need the manual work to wear to establish one by one at the in-process of strapping, inefficiency.

The patent of the Chinese utility model with the granted publication number of CN206318126U discloses an outer package fixing device in a viscose fiber forming and packaging process, which comprises a frame, wherein an active compression end and a fixed compression end are arranged in the frame, and a plurality of through grooves are respectively arranged on the active compression end and the fixed compression end; a plurality of first accommodating grooves are formed in the active pressing end and are uniformly distributed along the side edge of the active pressing end; the active pressing end is internally provided with a first vacuum adsorption pump which is connected with a first adsorption pipeline extending to the interior of the active pressing end, and the plurality of first accommodating grooves are communicated with the first adsorption pipeline; the outer package fixing device in the viscose fiber forming and packaging process can enable the outer package bag to be in a fixed state before actual packaging, so that errors in the packaging process caused by dislocation of the outer package bag are avoided.

However, it has the following problems: firstly, after the limiting filling compression is finished, the binding belt still needs to be manually penetrated for binding, the process is low in efficiency and labor consumption, and the manual insertion is easy to make mistakes, so that the working efficiency is further reduced; secondly, the output of the packaged objects needs to be carried out manually or by other equipment after the bundling and packaging are finished, so that the efficiency is further reduced, and the cost is increased.

Disclosure of Invention

One of the purposes of the invention is to provide an automatic short fiber packing and ribbon conveying process aiming at the defects of the prior art, and the problems of low automation degree, low efficiency and labor consumption in the existing packing process are solved by setting a ribbon preparation process, a ribbon positioning process and a ribbon loading process.

In order to solve the technical problems, the technical scheme is as follows:

a short fiber quick packaging production process comprises the following production steps:

step one, a compaction procedure, in which a packaging machine compacts short fibers to be packaged;

step two, a ribbon preparation procedure, wherein one end of the ribbon is manually fixed on a traction piece of the traction assembly;

step three, a ribbon positioning procedure, namely after the step two is completed, the transfer assembly drives the support assembly to move to a ribbon positioning station at the ribbon mechanism, and the traction assembly draws one end of the ribbon and transfers the ribbon to the support assembly under the guiding action of the guide assembly;

step four, a ribbon loading process, namely after the positioning work of the ribbon in the step three is completed, the supporting assembly and the ribbon are transferred to a ribbon loading station, and the transferring assembly pushes the supporting assembly and two ends of the ribbon to pass through the through grooves of the upper pressing plate and the lower pressing plate of the packaging machine together;

step five, a fastening process, namely after the operation of the binding belt in the step four is completed, manually fastening two end parts of the binding belt and separating the binding belt from the support assembly;

and step six, an output procedure, namely after the buckling work in the step five is finished, the transfer assembly drives the support assembly to reset, the packaging objects are driven to move out together in the resetting process, and when the packaging objects are moved out to the output station, the packaging objects are separated from the support assembly and are transmitted and output along with the transmission roller.

As an improvement, in the second step, the traction piece is arranged in a U shape with an opening on one side.

As an improvement, in the third step, the traction assembly is used for dragging the ribbon in a mode that the traction piece is arranged on the transmission chain, and the servo motor drives the transmission chain to do rotary motion so as to drive the traction piece to do reciprocating motion.

As an improvement, in the third step, the supporting component is composed of an upper supporting frame and a lower supporting frame which are in sliding connection, the upper supporting frame and the lower supporting frame are combined to form a U shape, and a plurality of supporting units for supporting the binding belt are arranged on the two supporting frames.

As an improvement, in the third step, the traction assembly clamps the cable tie on the supporting unit in a manner of drawing one end of the cable tie and driving the cable tie to sequentially pass through the supporting units on the supporting assembly along the guide assembly, so as to position the cable tie.

As an improvement, in the fourth step, each support bar on the support assembly and each ribbon positioned thereon synchronously pass through the through groove on the packaging machine at one time under the pushing action of the flat pushing piece, so that the one-time rapid penetration of a plurality of ribbons is realized.

As an improvement, the supporting unit positions and supports the cable tie in a mode of matching the elastic block and the fixing block, and the cable tie is separated from the supporting unit in a mode of overcoming the elastic force by crossing the elastic block.

As an improvement, the upper and lower support frames of the support assembly are in sliding connection in a mode of arranging a slide rod and a through hole matched with the slide rod, and the two support frames are reset and folded by elastic force in a mode of sleeving a spring on the slide rod.

As another improvement, in the sixth step, when the supporting assembly drives the bales to move out to the output station, the bales press the lower supporting frame of the supporting assembly, and the supporting strips of the lower supporting frame penetrate through the grooves between two adjacent conveying rollers in the downward moving process, so that the bales fall on the surfaces of the conveying rollers.

The invention also aims to overcome the defects of the prior art and provide short fiber fast packing production equipment, a plurality of bands can be fast positioned and loaded onto a packing machine at one time through the cooperation of a band loading mechanism and a band conveying mechanism after the packing machine finishes compacting the packed objects, and in addition, the bundled packed objects can be fast output to the output mechanism through the arrangement of the output mechanism in the resetting process of the band conveying mechanism after bundling is finished.

In order to solve the technical problems, the technical scheme is as follows:

the short fiber rapid packing production equipment comprises a packing machine, wherein the packing machine comprises an upper pressing plate and a lower pressing plate, through grooves are formed in the upper pressing plate and the lower pressing plate, the packing machine further comprises an upper binding belt mechanism and a binding belt conveying mechanism arranged on one side of the packing machine, the upper binding belt mechanism comprises a traction assembly and guide assemblies arranged on two sides of the traction assembly, and the binding belt conveying mechanism comprises a transfer assembly and a support assembly driven by the transfer assembly; an output mechanism is also arranged between the upper binding belt mechanism and the packaging machine;

when the transfer assembly drives the supporting assembly to move to the upper binding belt mechanism, the traction assembly pulls one end of the binding belt and transfers the binding belt to the supporting assembly under the guiding effect of the guiding assembly, the supporting assembly supports the binding belt to be transferred to one side of the packaging machine under the driving of the transfer assembly, and the binding belt and two end portions of the binding belt penetrate through the through grooves of the upper pressing plate and the lower pressing plate together under the pushing effect of the transfer assembly.

As an improvement, the traction assembly comprises a support, a transmission chain arranged on the support and a servo motor arranged on the support and used for driving the transmission chain, a supporting block is fixedly arranged on the transmission chain, and a traction piece used for positioning and supporting one end of the binding belt is arranged at the end of the supporting block.

As an improvement, the guide assembly comprises a guide frame a and a guide frame b which are symmetrically arranged in front and back and fixed on the support, guide grooves are formed in the guide frame a and the guide frame b, and cylindrical parts sliding along the guide grooves are arranged at two ends of the traction piece.

As an improvement, the transfer assembly comprises a rotating seat, a rotating piece rotatably arranged on the rotating seat and a horizontal pushing piece arranged on the rotating piece.

As the improvement, the supporting component comprises an upper supporting frame and a lower supporting frame, the upper supporting frame and the lower supporting frame are combined into a U-shaped shape, the upper supporting frame is fixedly connected with the end part of a telescopic rod of the horizontal pushing piece, the upper supporting frame and the lower supporting frame both comprise a plurality of supporting bars, the upper supporting frame and the lower supporting frame are connected in a sliding mode, and supporting units are fixedly arranged on the supporting bars.

As an improvement, the traction piece comprises a traction rod, a plurality of material clamping pieces are arranged on the traction rod in an array mode along the length direction of the traction rod, and each material clamping piece comprises a supporting portion and a material clamping portion arranged at the end portion of the supporting portion.

As an improvement, the supporting unit comprises a supporting block, a rotating block which is rotatably arranged on the supporting block and a stop block which is arranged on the other side opposite to the supporting block, a spring a is connected between the lower surface of the end part of the rotating block and the supporting block, the rotating block is horizontal in a natural state, and a channel is reserved between the rotating block and the stop block.

As an improvement, a sliding plate is arranged on the rear side face of the upper support frame, a plurality of through holes are formed in the sliding plate, a support plate is arranged on the rear side face of the lower support frame, a plurality of sliding rods in sliding fit with the through holes are arranged on the support plate, a limiting block is arranged at the end part of each sliding rod, and a spring b sleeved on the sliding rod is arranged between the limiting block and the sliding plate.

As the improvement, output mechanism includes roller frame and the rotatable a plurality of transmission rollers that set up on the roller frame, the position department that the roller frame corresponds the under bracing frame is provided with the recess that lets the support bar, interval between transmission roller and the transmission roller is greater than the width of support bar.

As a further improvement, the bracket is also provided with a guide roller for supporting the binding belt.

The invention has the beneficial effects that:

1. in the invention, the upper binding belt mechanism and the binding belt conveying mechanism are arranged, so that a plurality of binding belts can be quickly positioned and pushed through the through grooves formed in the upper pressing plate and the lower pressing plate of the packing machine at one time by matching the upper binding belt mechanism and the binding belt conveying mechanism after the packing machine finishes compacting the packed objects, only one-side operation is needed to lock and connect two end parts of the binding belts after pushing is finished, in addition, an output mechanism is arranged, the quick output of bundling object to output mechanism department can be taken with bundling to the in-process that band sending mechanism resets after accomplishing to tie up, has avoided current baling press to need one side operating personnel to pass the bandage through the groove one by one, carries out the lock joint by the operating personnel of opposite side again, needs artifically or with the help of other equipment to the output of shifting of bundling object after the lock joint is accomplished, has caused the problem of inefficiency and expending the manpower, has improved production efficiency greatly and has saved the human cost.

2. According to the invention, the supporting assembly which is integrally formed into the U shape, the guide assembly matched with the supporting assembly and the traction assembly are arranged and move along the guide groove of the guide assembly, so that the traction assembly supports one end of the binding belt and drives the binding belt to move along the guide groove, and the binding belt sequentially passes through each supporting unit on the supporting assembly, and thus the binding belt is rapidly positioned on the supporting assembly in the U shape, the preparation before the binding belt is arranged is completed, the working process is high in efficiency, and rapid positioning and installation of a plurality of binding belts can be sequentially realized.

3. According to the invention, the support unit comprises the support block, the rotating block which is rotatably arranged on the support block and the stop block which is arranged on the other side opposite to the support block, the spring a is connected between the lower surface of the end part of the rotating block and the support block, and a channel is reserved between the rotating block and the stop block, so that the binding belt can be supported and can be separated by overcoming the elastic force of the spring a only by manually pulling the binding belt when the binding belt is required to be separated, the structure is simple, and the cost is low.

4. In the invention, the supporting units are arranged at the end parts of the upper and lower supporting frames, so that bundled packing can be driven to be output together when the bundling supporting assembly exits, the lower supporting frame slides downwards relative to the upper supporting frame under the influence of the gravity of the packing due to the sliding connection between the upper supporting frame and the lower supporting frame of the supporting assembly when the bundled packing is output to the supporting assembly and separated from the packing machine, the lower supporting frame gradually moves downwards to the position below the transmission roller due to the arrangement of the lower transmission roller, the packing falls on the transmission roller and is driven by the transmission roller to be output, the lower supporting frame resets under the action of elastic force after output, the automation degree in the whole process is higher, and the efficiency is high.

In conclusion, the invention has the advantages of simple and ingenious structure, high packing efficiency, high output efficiency, cost saving and the like; is particularly suitable for the technical field of short fiber packing equipment.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of a process flow of an automatic short fiber packing and binding tape feeding process;

FIG. 2 is a schematic structural diagram of a short fiber rapid packing production device;

FIG. 3 is a schematic front view of a short fiber fast baling production apparatus;

FIG. 4 is a schematic structural view of a ribbon loading mechanism and a ribbon feeding mechanism;

FIG. 5 is an enlarged view of the structure at A in FIG. 4;

FIG. 6 is a schematic view of the traction assembly and the guide assembly;

FIG. 7 is an enlarged view of the structure at B of FIG. 6;

FIG. 8 is a schematic view of a portion of the baler;

FIG. 9 is a schematic structural view of the upper support frame;

FIG. 10 is a schematic structural view of the tow assembly;

FIG. 11 is a schematic structural view of the supporting unit;

fig. 12 is a schematic view of the state that the band feeding mechanism moves to the band loading mechanism for loading the band.

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.