Bidirectional double-speed change gear
阅读说明:本技术 一种双向双速变速装置 (Bidirectional double-speed change gear ) 是由 李清宇 孙军 孙妍 李昔墨 杨勇 于 2020-07-08 设计创作,主要内容包括:一种双向双速变速装置,属于电动车领域,包括高速齿轮和低速齿轮,其间设置有自动离心装置,它包括花键套、碗状离心机构以及单向离合器,碗状离心机构包括内碗和外碗,内碗底套内周设有内螺旋花键啮合在花间套上,内碗底套上设置有高速棘齿,内碗碗边设置有低速棘齿,高速齿轮和低速齿轮上分别设置有棘齿对应的凹槽,外碗底套外周设置有带柄的环形阻尼弹簧,内碗和外碗的碗边分别固定有单向离合器的内圈或外圈,珠盖与内碗之间设置有多个甩珠,高速齿轮内侧设置有环形阵列弧形引导条,本装置可减少手动操作程序,增加运行档次,根据道路和负载选择运行速度,根据需要自动切换行驶速度。(A bidirectional double-speed variator for electric car is composed of high-speed gear, low-speed gear, automatic centrifugal unit consisting of spline sleeve, bowl-shaped centrifugal mechanism consisting of internal and external bowls, internal spiral spline on bottom sleeve of internal bowl engaged with said spline sleeve, high-speed ratchet on bottom sleeve of internal bowl, low-speed ratchet on bowl edge of internal bowl, the recesses on high-speed gear and low-speed gear, annular damping spring with handle on bottom sleeve of external bowl, the inner and outer rings of one-way clutch, multiple throwing balls between ball cover and internal bowl, and the arc guide strips in high-speed gear, the running speed is automatically switched as required.)
1. The utility model provides a two-way double speed change gear, includes the power tooth, high-speed gear and the low-speed gear that set up on spiral clutching mechanism, the motor output shaft, high-speed gear and low-speed gear rotate to set up on the shift shaft, shift epaxial an organic whole is provided with shift output gear, its characterized in that: the number of the intermediate gears between the power teeth and the high-speed gear is odd number different from the number of the intermediate gears between the power teeth and the low-speed gear, the inner side surface of the high-speed gear opposite to the low-speed gear is provided with a circumferential inclined annular array arc guide strip, the gear shifting shaft between the high-speed gear and the low-speed gear is provided with an automatic centrifugal device, the automatic centrifugal device comprises a spline sleeve, a bowl-shaped centrifugal mechanism and a one-way clutch, the spline sleeve shaft is arranged on the gear shifting shaft, the outer periphery of the spline sleeve is provided with an external spiral spline, the bowl-shaped centrifugal mechanism comprises an inner bowl and an outer bowl which are overlapped together and provided with a pair of bottom sleeves, the inner periphery of the inner bowl bottom sleeve is provided with the internal spiral spline which is meshed on the spline sleeve, the inner bowl bottom sleeve is provided with high-speed ratchets towards the high-speed gear side, the edge of the inner bowl is axially provided with the low, the periphery of the outer bowl bottom sleeve is provided with an annular damping spring with a handle, the radial position of the handle end of the annular damping spring is larger than the outer diameter of the annular array arc guide strip, the axial directions of the bowl edges of the inner bowl and the outer bowl are respectively fixed with an inner ring or an outer ring of the one-way clutch, the inner side of the bowl of the inner bowl is provided with a bead cover, a plurality of throwing beads are arranged between the bead cover and the inner bowl, the automatic centrifugal device enables the high-speed ratchet and the low-speed ratchet to move axially, after the movement, the ball covers are respectively meshed with the side grooves of the high-speed gear or the side grooves of the low-speed gear and are respectively connected with the side grooves of the low-speed gear, after the ball covers are meshed, forward rotation or reverse rotation is respectively carried.
2. The bidirectional two-speed transmission as recited in claim 1, further comprising: the inner sides of the high-speed gear and the low-speed gear which are opposite are respectively provided with an annular array bevel edge groove, the annular array bevel edge grooves are matched with high-speed ratchets and low-speed ratchets which are arranged on two sides of an automatic centrifugal device, the inclined directions of annular array arc guide strips arranged on the end surface of the inner side of the high-speed gear are consistent in the circumferential direction, the inclined angles of the high-speed ratchets and the low-speed ratchets are opposite, the high-speed ratchets are meshed with the annular array bevel edge grooves of the high-speed gear when rotating in the forward direction, the low-speed ratchets are meshed with the annular array bevel edge grooves of the low-speed gear when rotating in the reverse direction, the outer side of the low.
3. The bidirectional two-speed transmission as recited in claim 1, further comprising: the outer periphery of the gear shifting shaft is a linear external spline, a spline sleeve is matched with the linear external spline, the outer periphery of the spline sleeve is an external helical spline, an internal helical spline matched with the external helical spline is arranged on the inner periphery of the inner bowl bottom sleeve and is integrated with the inner bowl bottom sleeve, the axial length of the internal helical spline is smaller than that of the inner bowl bottom sleeve, a space for arranging an elastic spring is arranged in the inner bowl bottom sleeve, and a step is arranged between the space for arranging the elastic spring and the internal helical internal spline.
4. The bidirectional two-speed transmission as recited in claim 1, further comprising: the circumferential distance between the annular array arc-shaped guide strips is larger than or equal to the diameter of a handle part of a damping spring with a handle arranged in the automatic centrifugal device, and the circumferential inclination directions of the annular array arc-shaped guide strips are consistent.
5. The bidirectional two-speed transmission as recited in claim 1, further comprising: the annular diameter of the annular array bevel edge groove on the inner side of the high-speed gear is smaller than that of the annular array bevel edge groove on the inner side of the low-speed gear.
6. The bidirectional two-speed transmission as recited in claim 1, further comprising: an axial elastic spring is arranged between the high-speed gear and the inner step of the inner bowl bottom sleeve of the automatic centrifugal device, an annular damping spring is arranged on the periphery of the outer bowl bottom sleeve, and the outer diameter of the annular damping spring is smaller than the inner diameter of the annular array arc-shaped guide strip.
7. The bidirectional two-speed transmission as recited in claim 1, further comprising: the outer side of the low-speed gear is provided with an outer side annular array bevel edge groove corresponding to a ratchet on the spiral clutch mechanism, the spiral clutch mechanism is arranged on a shift shaft on the outer side of the low-speed gear through a spline, and the inclined direction of the outer side bevel edge of the outer side annular array bevel edge groove is in positive rotation meshing with the inclined direction of the bevel edge of the high-speed tooth groove of the annular array bevel edge groove on the high-speed gear.
8. The bidirectional two-speed transmission as recited in claim 1, further comprising: the diameter of a ring formed by the low-speed ratchets is larger than that of a ring formed by the high-speed ratchets, the ring formed by the low-speed ratchets is fixed in the axial direction of the inner side of the inner bowl, the diameter of the ring of the low-speed ratchets is smaller than that of the inner ring of the one-way clutch, and the bead covers are arranged on the inner periphery of the low-speed ratchets.
Technical Field
The invention relates to a speed change device, in particular to a bidirectional double-speed change device, and belongs to the field of electric vehicles.
Background
Because the electric motor car has big moment of torsion under low-speed running state, under high-speed running state, the characteristics that the moment of torsion is little, at specific operation in-process, can select different functioning speed according to road conditions or load size, for example: when the load is large or climbing, a low-speed running mode can be selected, so that large torque is obtained; the electric tricycle can select a high-speed driving mode under a platform road or a small load, so that the driving time is saved, the electric tricycle can only run on a flat road in the past and start to run in a hilly area or even can run on a mountain road due to different speeds which can meet the requirements of different roads or traction forces, a rapid transportation tool for going out of the mountain area is provided for residents in remote mountain areas, the switching between different speeds is realized until now, generally, a shifting fork is manually moved to change different running grades to obtain different speeds, however, as common people, the electric tricycle is complex to operate, the electric tricycle can be flexibly driven under a skilled condition, for old people and women, the unnecessary driving problems such as misoperation, violence and the like are frequently feared, and the manual gear shifting device has certain operation strangeness, even if the speed is not changed, the speed cannot be applied to a high load or a gradient road without changing the speed, and a problem needs to be overcome by technicians.
In the field of electric vehicle technology, a helical clutch engaging device of application No. 2020211876585 was previously reported, fig. 8 is a schematic view of the overall structure of the helical clutch engaging device, fig. 9 is a schematic view of the side structure of the engaging gear, and fig. 10 is an exploded view of a helical clutch engaging mechanism provided on a shift shaft. The spiral clutch gear-shifting device comprises a
In this embodiment, the power transmission mechanism includes a
In addition, in the power transmission mechanism, the same means as the
The inner periphery of the gear engaging
The angle of inclination of the shift ratchet teeth 124a is consistent with the angle of inclination of the
The locking rotation direction between the outer ring 122 and the inner ring 123 of the one-way clutch 46 is the same as the gear rotation direction.
The gear inner ring 123 is fixedly connected to the periphery of the gear
The shift rotation direction of the shift
The structure that the ratchet teeth and the array type annular grooves are meshed together to realize low-speed backward only when the reverse rotation is carried out originally is realized, the structure which is originally in a sliding condition in the forward rotation can be locked between the outer ring and the inner ring of the gear engaging one-way clutch 46 in the forward rotation condition by utilizing the spiral clutch gear engaging device under the action of the outer peripheral gear engaging one-way clutch 46, namely, the gear engaging
One of the problems of how to change the motor speed in an automatic condition to switch between a plurality of levels is currently.
Disclosure of Invention
The invention provides a bidirectional double-speed change device, aiming at solving the problem that the speed of a motor is changed to realize the switching among a plurality of grades under the actual condition that old people and women have certain conflict emotion to gear-shifting operation, and aims to reduce manual operation procedures, increase operation grades, select operation speed according to roads and loads and automatically switch driving speed according to requirements.
The technical scheme of the invention is as follows: a bidirectional double-speed change device comprises a spiral clutch mechanism, power teeth, a high-speed gear and a low-speed gear, wherein the power teeth, the high-speed gear and the low-speed gear are arranged on a gear change shaft in a rotating mode, the gear change shaft is integrally provided with a gear change output gear, the number of intermediate gears between the power teeth and the high-speed gear is odd number of the differences of the number of the intermediate gears between the power teeth and the low-speed gear, the inner side face of the high-speed gear opposite to the low-speed gear is provided with a circumferential inclined annular array arc guide strip, an automatic centrifugal device is arranged on the gear change shaft between the high-speed gear and the low-speed gear and comprises a spline housing, a bowl-shaped centrifugal mechanism and a one-way clutch, the spline housing is arranged on the gear change shaft, an external spiral spline is arranged on the periphery of the spline housing, the bowl-shaped centrifugal mechanism comprises an inner bowl and an outer bowl which are, the inner periphery of the inner bowl bottom sleeve is provided with an inner spiral spline which is meshed on the inter-flower sleeve, the inner bowl bottom sleeve is provided with a high-speed ratchet towards the high-speed gear, the edge of the inner bowl is axially provided with a low-speed ratchet, the high-speed gear and the low-speed gear are respectively provided with a groove corresponding to the ratchet, the outer periphery of the outer bowl bottom sleeve is provided with an annular damping spring with a handle, the radial position of the handle end of the annular damping spring is larger than the outer diameter of the annular array arc guide strip, the bowl edges of the inner bowl and the outer bowl are respectively and axially fixed with an inner ring or an outer ring of a one-way clutch, the inner bowl side of the inner bowl is provided with a bead cover, a plurality of throwing beads are arranged between the bead cover and the inner bowl, an automatic centrifugal device enables the high-speed ratchet and the low-speed ratchet to axially move and then respectively meshed with a high-speed gear side groove or a low-speed gear side groove after moving, a differential input gear is meshed on the gear shifting output gear;
further, the inner sides of the high-speed gear and the low-speed gear which are opposite are respectively provided with an annular array bevel edge groove, the annular array bevel edge grooves are matched with the high-speed ratchets and the low-speed ratchets which are arranged at two sides of the automatic centrifugal device, the inclined directions of the annular array arc-shaped guide strips arranged on the end surface of the inner side of the high-speed gear are consistent in the circumferential direction, the inclined angles of the high-speed ratchets and the low-speed ratchets are opposite, the high-speed ratchets are meshed with the annular array bevel edge grooves of the high-speed gear when rotating in the forward direction, the low-speed ratchets are meshed with the annular array bevel edge grooves of the low-speed gear when rotating in the reverse direction, the outer;
furthermore, the outer periphery of the shift shaft is a linear external spline, a spline sleeve is matched with the linear external spline, the outer periphery of the spline sleeve is an external helical spline, an internal helical spline matched with the external helical spline is arranged on the inner periphery of the bottom sleeve of the inner bowl and is integrated with the bottom sleeve of the inner bowl, the axial length of the internal helical spline is smaller than that of the bottom sleeve of the inner bowl, a space for arranging an elastic spring is arranged in the bottom sleeve of the inner bowl, and a step is arranged between the space of the elastic spring and the internal helical spline;
further, the circumferential distance between the annular array arc-shaped guide strips is more than or equal to the diameter of a handle part of a damping spring with a handle arranged in the automatic centrifugal device, and the circumferential inclination directions of the annular array arc-shaped guide strips are consistent;
further, the annular diameter of the annular array bevel edge groove on the inner side of the high-speed gear is smaller than that of the annular array bevel edge groove on the inner side of the low-speed gear;
further, an axial elastic spring is arranged between the high-speed gear and an inner step of an inner bowl bottom sleeve of the automatic centrifugal device, an annular damping spring is arranged on the periphery of the outer bowl bottom sleeve, and the outer diameter of the annular damping spring is smaller than the inner diameter of the annular array arc-shaped guide strip;
furthermore, an outer annular array bevel edge groove corresponding to the ratchet on the spiral clutch mechanism is arranged on the outer side of the low-speed gear, the spiral clutch mechanism is arranged on a shift shaft on the outer side of the low-speed gear through a spline, and the inclination direction of the outer bevel edge of the outer annular array bevel edge groove is consistent with the inclination direction of the bevel edge of the high-speed tooth groove of the annular array bevel edge groove on the high-speed gear and is in positive rotation meshing;
furthermore, the diameter of a ring formed by the low-speed ratchets is larger than that of a ring formed by the high-speed ratchets, the ring formed by the low-speed ratchets is fixed in the axial direction of the inner side of the inner bowl, the diameter of the ring of the low-speed ratchets is smaller than that of the inner ring of the one-way clutch, and the bead covers are arranged on the inner periphery of the low-speed ratchets.
The invention has the following positive effects: the difference quantity between the quantity of the intermediate gears arranged between the power teeth and the high-speed gear and the quantity of the intermediate gears arranged between the power teeth and the low-speed gear is odd, the inclination directions of the annular array bevel edge grooves arranged on the high-speed gear and the low-speed gear are opposite, and the high-speed ratchet and the low-speed ratchet are also opposite, so that the forward meshing and the reverse meshing between the high-speed gear and the low-speed gear and between the high-speed ratchet and the low-speed ratchet can be ensured, the forward high-speed rotation and the reverse low-speed rotation are realized, and the forward and the backward movement of the vehicle are realized; the annular array arc guide strips which are inclined in the circumferential direction are arranged on the end face of the inner side of the high-speed gear opposite to the low-speed gear, so that the annular array arc guide strips can guide the handle part of the annular damping spring arranged on the periphery of the outer bowl bottom sleeve to enter the interval of the arc guide strips in the circumferential direction along the inclined edge of the handle part and be in a standby state when the high-speed gear rotates in the reverse direction, and a motor can rotate in the forward direction conveniently, and a high-speed ratchet enters the annular array inclined edge groove arranged on the inner side of the high-speed gear under the driving of a spiral spline in an automatic centrifugal device, so that the high-; the centrifugal force generated by the change of the speed of the ball throwing in the bowl-shaped centrifugal mechanism can move along the radial direction by the speed change of the automatic centrifugal device arranged between the high-speed gear and the low-speed gear, when the bowl is reversely rotated at a high speed, the ball throwing is thrown to one side of the bowl edge of the inner bowl, because the gap between the bowl cover and the inner bowl is the axis and the bowl edge is wide and the side is narrow, and the bowl edge side is smaller than the diameter of the ball throwing, the ball throwing can extrude the inner bowl and the outer bowl to one side of the high-speed gear, the inner bowl drives the outer bowl and the bottom sleeve thereof to move to one side of the high-speed gear along the axial direction, the bottom sleeve of the outer bowl and the annular damping spring arranged at the periphery thereof rotate along the circumferential direction, meanwhile, the handle part of the annular damping spring gradually moves along the bevel edge of the annular array arc-shaped guide strip in the rotation process and slides to the arc-, the gear can not rotate synchronously with the high-speed gear, and meanwhile, impact can not be brought due to the reverse action of the elastic spring; under this situation, when the motor switches forward rotation, the automatic centrifugal device moves to one side of the high-speed gear under the driving of the spiral spline, the high-speed gear and the high-speed ratchet can be meshed to rotate together under the forward state, and the inner bowl is driven by the high-speed ratchet to drive the spiral spline sleeve, the gear shifting shaft and the gear shifting output teeth to synchronously rotate under the locking state because the one-way clutch locks between the inner ring and the outer ring under the forward rotation, namely, the synchronous forward high-speed rotation is realized.
Conversely, when the speed is reduced, the throwing bead rolls to the axial center side along the inner bowl, and in this case, a high-speed switching task is completed. When the motor rotates reversely, the bowl-shaped centrifugal mechanism and the automatic centrifugal device including the one-way clutch are moved to one side of the low-speed gear by the aid of the splines and the spiral splines, and the side face of the low-speed gear is meshed with the low-speed ratchet to implement low-speed reverse rotation.
If no spiral clutch mechanism is arranged on the outer side of the low-speed gear, the low-speed gear can only drive the low-speed ratchet to implement reverse low-speed rotation when the low-speed gear rotates reversely, and forward low-speed rotation cannot be achieved.
From the above, it can be known that low-speed and high-speed rotation can be realized under forward rotation, unidirectional rotation can be realized under reverse rotation, and automatic switching between high and low speeds can be realized by using the bowl-shaped centrifugal mechanism in the switching process of high and low speeds.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention 1.
Fig. 2 is a schematic view of the overall structure of the present invention 2.
FIG. 3 is a cross-sectional view of a bowl-shaped centrifuge mechanism in an automatic centrifuge device, shown in FIG. 1.
FIG. 4 is a cross-sectional view of a bowl-shaped centrifuge mechanism in an automatic centrifuge device, shown in FIG. 2.
FIG. 5 is a schematic cross-sectional view of an automatic centrifuge.
FIG. 6 is an exploded schematic view of the automatic centrifuge.
FIG. 7 is a schematic view of a one-way clutch arrangement between an inner bowl and an outer bowl.
Fig. 8 is a schematic view of the overall structure of the helical clutch engaging device.
Fig. 9 is an outer side view of the shift gear.
Fig. 10 is an exploded view of a screw clutch mechanism provided on the shift shaft.
Description of reference numerals: the gear shifting mechanism comprises an annular array
Detailed Description
The technical solution of the present invention will be described in detail with reference to the accompanying drawings, in which the forward direction is understood as a forward direction and the reverse direction is understood as a reverse direction, the forward direction is switchable between two speeds (high speed and low speed), the reverse direction has only one low speed, the high speed is powered by the high speed gear side and the low speed is powered by the low speed gear side.
The technical scheme of the invention is a bidirectional two-speed change device, wherein fig. 1 is a schematic overall structure diagram 1 of the invention, fig. 2 is a schematic overall structure diagram 2 of the invention, fig. 3 is a sectional view 1 of a bowl-shaped centrifugal mechanism in an automatic centrifugal device, and fig. 4 is a sectional view 2 of the bowl-shaped centrifugal mechanism in the automatic centrifugal device. The bidirectional double-speed change device comprises a
In this embodiment, the
The high-speed gear 41a and the low-
The rotation of the wheels at different speeds is achieved from the high-speed gear 41a or the low-
FIG. 5 is a schematic cross-sectional view of an automatic centrifuge. The one-way clutch comprises an
The opposite inner sides of the high-speed gear 41a and the low-
FIG. 6 is an exploded schematic view of an automatic centrifuge. The
The circumferential distance 11a between the annular array arc-
The annular diameter of the high-speed-tooth annular-
An axial
An outer annular array
In the automatic centrifugal device, the
The diameter of the ring formed by the low-
The quantity of the intermediate gears between the
Conversely, when the speed is reduced, the
If the spiral
From the above, it can be known that low-speed and high-speed rotation can be realized under forward rotation, unidirectional rotation can be realized under reverse rotation, and automatic switching between high and low speeds can be realized by using the bowl-shaped centrifugal mechanism in the switching process of high and low speeds.
Although the present embodiment uses a slinger bead in the automatic centrifugal device, according to this principle, the above-described operation can be achieved by using a slinger or the like, and finally, the interlocking between the high-speed ratchet and the high-speed gear and the interlocking between the low-speed ratchet and the low-speed gear can be achieved.
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