Empty box buckling device and method

文档序号:1222968 发布日期:2020-09-08 浏览:26次 中文

阅读说明:本技术 一种扣空箱装置及方法 (Empty box buckling device and method ) 是由 逄宗刚 逄锴悦 周永航 朱晓霞 魏太军 张志强 黄福祯 于 2020-07-11 设计创作,主要内容包括:本发明公开了一种扣空箱装置及方法,包括工作平台,该工作平台由四个支腿支撑安装在底座上,在工作平台上安装两条平行轨道,并在工作平台上位于两条平行轨道之间的部分设置镂空部,行走小车两侧的车轮分别安装在一条轨道上使行走小车可沿平行轨道滑动,在行走小车上安装由液压系统驱动的升降平台,所述的升降平台从工作平台的镂空部伸向底座,在升降平台的底部安装基座,在基座长度方向的两侧各安装一个电磁铁抓箱机械手。本发明所公开的扣空箱装置及方法,能够精确的抓取砂箱并放置到模具上,可用于抓取任何尺寸的砂箱。在砂箱上不需要设计特定的抓箱把,利用电磁铁的磁性从顶面把砂箱吸住后,由行走小车带动砂箱移动,简单轻便。(The invention discloses a device and a method for buckling a hollow box, which comprises a working platform, wherein the working platform is supported and installed on a base by four supporting legs, two parallel rails are installed on the working platform, a hollow part is arranged on the part, positioned between the two parallel rails, of the working platform, wheels on two sides of a walking trolley are respectively installed on one rail so that the walking trolley can slide along the parallel rails, a lifting platform driven by a hydraulic system is installed on the walking trolley, the lifting platform extends to the base from the hollow part of the working platform, a base is installed at the bottom of the lifting platform, and two sides in the length direction of the base are respectively provided with an electromagnet box grabbing manipulator. The empty box buckling device and the empty box buckling method can accurately grab the sand box and place the sand box on the mold, and can be used for grabbing sand boxes of any size. Need not design specific case handle of grabbing on the sand box, utilize the magnetism of electromagnet to hold the back from the top surface to the sand box, drive the sand box by the walking dolly and remove, simple light.)

1. The utility model provides a detain empty case device, includes work platform, this work platform by four landing legs support mounting on the base, its characterized in that: the automatic box grabbing machine is characterized in that two parallel tracks are installed on a working platform, a hollow-out portion is arranged on the portion, located between the two parallel tracks, of the working platform, wheels on two sides of a walking trolley are installed on one track respectively, the walking trolley can slide along the parallel tracks, a lifting platform driven by a hydraulic system is installed on the walking trolley, the lifting platform extends to a base from the hollow-out portion of the working platform, a base is installed at the bottom of the lifting platform, and two sides of the base in the length direction are respectively provided with an electromagnet box grabbing mechanical hand.

2. The knock-out box apparatus of claim 1, wherein: the four supporting legs are fixedly arranged on the base through bolts respectively.

3. The knock-out box apparatus of claim 2, wherein: the four supporting legs are respectively positioned at four corners of the working platform.

4. The knock-out box apparatus of claim 3, wherein: and supporting rods are respectively arranged between the four supporting legs and the bottom surface of the working platform.

5. The knock-out box apparatus of claim 4, wherein: the lifting platform comprises a hydraulic cylinder, a telescopic rod which extends to the hollow part of the working platform and is telescopic is arranged in the hydraulic cylinder, and the bottom of the telescopic rod is fixedly arranged at the top of the base.

6. The knock-out box apparatus of claim 5, wherein: two sides of the hydraulic cylinder are respectively provided with a guide rod which extends to the hollow part of the working platform and can move up and down, and the bottom of the guide rod is fixedly arranged at the top of the base.

7. The knock-out box apparatus of claim 6, wherein: the tops of the two guide rods are fixedly connected through a reinforcing rod.

8. The knock-out box apparatus of claim 7, wherein: the bottom of the electromagnet box grabbing manipulator is a strip electromagnet, and a buffer spring is arranged between the strip electromagnet and the bottom of the electromagnet box grabbing manipulator.

9. The knock-out box apparatus of claim 8, wherein: the number of the buffer springs is two.

10. A method of closing an empty box using the apparatus of claim 9, comprising the steps of:

(1) the hydraulic system drives the hydraulic cylinder of the lifting platform to enable the telescopic rod and the two guide rods to drive the base to extend downwards from the hollow part of the working platform to the box grabbing station;

(2) electrifying strip-shaped electromagnets at the bottoms of the two electromagnet box grabbing manipulators, and adjusting the magnetism of the electromagnets according to the size of the sand box so as to suck the sand box;

(3) the motor drives the travelling trolley to slide along the parallel track, the strip-shaped electromagnets at the bottoms of the two electromagnet box grabbing manipulators are powered off after the sand box is moved to the sand box placing station, and the sand box is placed to the sand box placing station;

(4) the motor-driven walking trolley slides back along the parallel tracks, and meanwhile, the hydraulic system drives the lifting platform hydraulic cylinder to enable the telescopic rod and the two guide rods to drive the base to retract upwards to a vacant station.

Technical Field

The invention belongs to the field of casting production, and particularly relates to an empty box buckling device and method in the field.

Background

In a foundry line, the flask is an essential piece of equipment, and the movement of the flask is often critical for the entire line. In V-method casting, the production line of the molding part comprises the process flows of film baking, film coating, empty box buckling, sand adding, compaction and the like, wherein the empty box buckling is to place an empty sand box on a mold and then add sand into the empty sand box for compaction so as to carry out subsequent processes.

The traveling crane or the empty box buckling manipulator is commonly used in the previous empty box buckling process, and the two empty box buckling modes both need to design specific structures on the sand box (design specific box grabbing handles on two sides of the sand box), so that the investment cost of customers is increased.

Disclosure of Invention

The invention aims to solve the technical problem of providing a buckling empty box device and a buckling empty box method without installing box grabbing handles on two sides of a sand box.

The invention adopts the following technical scheme:

the utility model provides a detain empty case device, includes work platform, and this work platform is supported by four landing legs and installs on the base, and its improvement lies in: the automatic box grabbing machine is characterized in that two parallel tracks are installed on a working platform, a hollow-out portion is arranged on the portion, located between the two parallel tracks, of the working platform, wheels on two sides of a walking trolley are installed on one track respectively, the walking trolley can slide along the parallel tracks, a lifting platform driven by a hydraulic system is installed on the walking trolley, the lifting platform extends to a base from the hollow-out portion of the working platform, a base is installed at the bottom of the lifting platform, and two sides of the base in the length direction are respectively provided with an electromagnet box grabbing mechanical hand.

Furthermore, the four supporting legs are fixedly installed on the base through bolts respectively.

Furthermore, four supporting legs are respectively positioned at four corners of the working platform.

Furthermore, support rods are respectively arranged between the four support legs and the bottom surface of the working platform.

Furthermore, lift platform includes a pneumatic cylinder, has in the pneumatic cylinder to stretch to work platform fretwork portion and telescopic link, and the bottom fixed mounting of telescopic link is at the top of base.

Furthermore, two sides of the hydraulic cylinder are respectively provided with a guide rod which extends to the hollow part of the working platform and can move up and down, and the bottom of the guide rod is fixedly arranged at the top of the base.

Furthermore, the tops of the two guide rods are fixedly connected through a reinforcing rod.

Furthermore, the bottom of the electromagnetic box grabbing manipulator is a strip-shaped electromagnet, and a buffer spring is arranged between the strip-shaped electromagnet and the bottom of the electromagnetic box grabbing manipulator.

Further, the number of the buffer springs is two.

The improvement of the method for buckling the empty box by using the device for buckling the empty box is that the method comprises the following steps:

(1) the hydraulic system drives the hydraulic cylinder of the lifting platform to enable the telescopic rod and the two guide rods to drive the base to extend downwards from the hollow part of the working platform to the box grabbing station;

(2) electrifying strip-shaped electromagnets at the bottoms of the two electromagnet box grabbing manipulators, and adjusting the magnetism of the electromagnets according to the size of the sand box so as to suck the sand box;

(3) the motor drives the travelling trolley to slide along the parallel track, the strip-shaped electromagnets at the bottoms of the two electromagnet box grabbing manipulators are powered off after the sand box is moved to the sand box placing station, and the sand box is placed to the sand box placing station;

(4) the motor-driven walking trolley slides back along the parallel tracks, and meanwhile, the hydraulic system drives the lifting platform hydraulic cylinder to enable the telescopic rod and the two guide rods to drive the base to retract upwards to a vacant station.

The invention has the beneficial effects that:

the empty box buckling device and the empty box buckling method can accurately grab the sand box and place the sand box on the mold, and can be used for grabbing sand boxes of any size. Need not design specific case handle of grabbing on the sand box, utilize the magnetism of electromagnet to hold the back from the top surface to the sand box, drive the sand box by the walking dolly and remove, simple light has improved production line degree of automation and production efficiency when reducing customer investment cost. The electromagnet box grabbing manipulator is simple in structure and can be popularized and applied in other fields.

Drawings

FIG. 1 is a schematic front view of a blank box buckling apparatus;

fig. 2 is a right-side structural schematic view of the empty box buckling device.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

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