I-shaped wheel loading and unloading transport vehicle
阅读说明:本技术 一种工字轮装卸运输车 (I-shaped wheel loading and unloading transport vehicle ) 是由 李五田 高建立 刘伟 常守亮 陈生超 王艺菲 孙毅博 夏营 侯耐 王宽儒 于 2020-06-10 设计创作,主要内容包括:本发明提供了一种工字轮装卸运输车,包括:车架,包括两个纵梁和立柱;两夹取臂,分别安装在每一纵梁上;夹取动力机构,与两夹取臂后端连接;两个抬升动力机构,分别竖置在每一夹取臂后端,抬升动力机构连接在立柱和夹取臂后端之间;夹取臂通过复合安装结构安装在纵梁上、形成以复合安装结构为支点的杠杆结构,复合安装结构包括竖直转轴和水平转轴,夹取臂在夹取动力机构作用下绕竖直轴线转动、实现张开和靠拢,夹取臂在抬升动力机构作用下绕水平轴线转动、实现抬升和降落。利用杠杆原理控制夹取臂动作,可以达到省力目的,降低对动力机构的配置要求,节约制造成本。夹取动力机构位于两夹取臂之间,不占用外侧空间,横向尺寸较小,使用灵活方便。(The invention provides a spool loading and unloading transport vehicle, which comprises: the frame comprises two longitudinal beams and an upright post; two clamping arms respectively mounted on each longitudinal beam; the clamping power mechanism is connected with the rear ends of the two clamping arms; the two lifting power mechanisms are respectively vertically arranged at the rear end of each clamping arm and are connected between the upright post and the rear ends of the clamping arms; the clamping arm is arranged on the longitudinal beam through the composite mounting structure, a lever structure taking the composite mounting structure as a fulcrum is formed, the composite mounting structure comprises a vertical rotating shaft and a horizontal rotating shaft, the clamping arm rotates around the vertical axis under the action of the clamping power mechanism, the clamping arm is opened and closed, and the clamping arm rotates around the horizontal axis under the action of the lifting power mechanism, and the lifting and descending are realized. The lever principle is utilized to control the clamping arm to move, so that the aim of saving labor can be fulfilled, the configuration requirement on a power mechanism is reduced, and the manufacturing cost is saved. The clamping power mechanism is positioned between the two clamping arms, does not occupy the space outside, has small transverse size and is flexible and convenient to use.)
1. The utility model provides a spool handling transport vechicle which characterized in that includes:
the frame comprises a chassis and an upright post or a vertical plate fixed on the chassis, the chassis comprises two longitudinal beams arranged at intervals, and the interval between the two longitudinal beams is used for accommodating a spool;
the two clamping arms are respectively arranged on each longitudinal beam, the length direction of each longitudinal beam is defined as a front-back direction, the two longitudinal beams are arranged at intervals left and right, the upright posts or the vertical plates are positioned at the back sides of the clamping arms, and the front ends of the clamping arms are provided with inserting structures used for being inserted into central holes of the spools;
the clamping power mechanism is transversely arranged at the rear ends of the two clamping arms and comprises a main body part and a telescopic part, the telescopic part is connected to the main body part and can do linear telescopic motion relative to the main body part, and the main body part and the telescopic part are respectively connected with the rear ends of the two clamping arms;
the lifting power mechanisms are respectively vertically arranged at the rear end of each clamping arm and comprise a fixed part and a movable part, the movable part is connected to the fixed part and can do linear telescopic motion relative to the fixed part, one of the fixed part and the movable part is connected to the upright post or the vertical plate, and the other one of the fixed part and the movable part is connected with the rear end of the clamping arm;
the clamping arms are arranged on the longitudinal beam through a spherical hinge structure to form a lever structure taking the spherical hinge structure as a fulcrum, the two clamping arms can rotate around a vertical axis under the action of a clamping power mechanism to realize opening and closing, and the clamping arms can also rotate around a horizontal axis under the action of a lifting power mechanism to realize lifting and descending; alternatively, the first and second electrodes may be,
the clamping arms are arranged on the longitudinal beam through the composite mounting structure, a lever structure taking the composite mounting structure as a fulcrum is formed, the composite mounting structure comprises a vertical rotating shaft with a rotating axis extending vertically, so that the two clamping arms can rotate around the vertical axis under the action of the clamping power mechanism, and can be opened and closed, the composite mounting structure further comprises a horizontal rotating shaft connected with the vertical rotating shaft, so that the clamping arms can rotate around the horizontal axis under the action of the lifting power mechanism, and can be lifted and lowered.
2. The spool handling vehicle of claim 1, wherein the gripping arms are mounted on the longitudinal beams by a composite mounting structure, the composite mounting structure further comprises a fixed cylinder fixedly mounted on the longitudinal beams, a lower portion of the vertical rotating shaft is rotatably mounted in the fixed cylinder through a first bearing, the horizontal rotating shaft is penetratingly disposed at a top portion of the vertical rotating shaft, and the gripping arms are connected with the horizontal rotating shaft.
3. The spool handling vehicle of claim 2 wherein the horizontal pivot shaft has second bearings mounted at opposite ends thereof, the horizontal pivot shaft being in rotational engagement with the gripping arms via the second bearings.
4. The spool handling vehicle of claim 3 wherein the gripping arm is of a box construction, bearing blocks being secured to each of the two vertical side walls of the gripping arm, the second bearing being located within the bearing blocks.
5. The I-shaped wheel loading and unloading transport vehicle according to any one of claims 2-4, wherein the top of the vertical rotating shaft is provided with oppositely arranged step surfaces, and a through hole for the horizontal rotating shaft to penetrate through on the vertical rotating shaft is communicated with the step surfaces on two sides.
6. The I-shaped wheel loading and unloading transport vehicle as claimed in any one of claims 1 to 4, wherein the main body part and the telescopic part of the clamping power mechanism are respectively connected with the clamping arms through connecting rods, elastic members are respectively connected between the two connecting rods and the vehicle frame or between the two clamping arms and the vehicle frame, and the elastic members exert elastic limiting force on the connecting rods or the clamping arms to prevent the two clamping arms from swinging left and right after clamping the I-shaped wheel.
7. The I-shaped wheel loading and unloading transport cart according to any one of claims 1 to 4, wherein a fixing frame is fixed at the rear end of the clamping arm, a fixing rod is arranged in the fixing frame, a fixing part of the lifting power mechanism is connected to the upright post or the vertical plate, and a movable part of the lifting power mechanism is connected with the fixing rod through a joint bearing.
8. The I-shaped wheel loading and unloading carrier vehicle according to any one of claims 1 to 4, wherein the insertion structure is an insertion plate fixed to the front end of the gripping arms, the upper and lower ends of the insertion plate are respectively provided with extension plates extending between the two gripping arms, and the extension plates are arc-shaped plates to match with the hole wall of the central hole of the I-shaped wheel.
9. The spool handling vehicle of claim 8 wherein the insertion plate is removably attached to the front end of the pick arm.
10. The I-shaped wheel loading and unloading transport vehicle according to any one of claims 1 to 4, wherein the clamping power mechanism and the lifting power mechanism are both electric cylinders, and a battery pack and an electric control system connected with the electric cylinders are mounted on the vehicle frame.
Technical Field
The invention relates to a spool loading and unloading transport vehicle.
Background
In the production process of wire products such as electric wires, cables, steel wire ropes, welding wires and the like, the turnover of semi-finished products often uses a spool as a bearing tool. The loading and unloading of the spool on the wire collecting or paying-off equipment are mostly manually loaded and unloaded, and the manual loading and unloading of the spool has high labor intensity and low production efficiency. The I-shaped wheel adopts common transportation equipment such as a forklift and the like in the turnover transportation process, and in order to reduce the labor intensity and improve the production efficiency, the I-shaped wheel loading and unloading transportation equipment capable of loading, unloading and transporting is needed.
To this end, the chinese patent application with application publication No. CN110775881A discloses a cable tray transportation machine (i.e., a spool transportation device) for a photovoltaic power station, which includes a vehicle body, a lifting mechanism, a U-shaped member, a side shaft and a telescopic driving mechanism, wherein the lifting mechanism is fixedly connected to the front or rear portion of the vehicle body, a connecting arm of the U-shaped member is fixedly connected to the lifting mechanism, and the side shaft is movably connected to two side arms of the U-shaped member through the telescopic driving mechanism. When the device is used, the side shaft is inserted into the central hole of the spool under the action of the telescopic driving mechanism, the lifting mechanism can lift the U-shaped part to adjust the height of the spool, so that the pressure between the spool and the ground is suitable, and the spool is pushed by the vehicle body to roll and transport the spool.
The conveying device has the advantages that the spool is enabled to be transferred in a rolling mode, the spool is directly contacted and rubbed with the ground, the spool is easy to damage, the spool can be completely lifted off the ground through the lifting mechanism, the requirement on the power configuration of the lifting mechanism is high, the requirements on the strength of the U-shaped part and the connection strength of the U-shaped part and the lifting mechanism are high due to the fact that the two side walls of the U-shaped part are arranged in an overhanging mode, the manufacturing cost is increased, the center of gravity of the U-shaped part is closer to the front in the transferring process, and the whole device has the risk of toppling. In addition, because flexible actuating mechanism level sets up, and sets up in the both sides wall outside of U type spare, lead to whole conveyer's horizontal size great, in the transportation, need sufficient horizontal space of passing through, application scope is restricted, or use very inconveniently in some times.
Disclosure of Invention
The invention aims to provide a spool loading and unloading transport vehicle which can lift a spool off the ground for transportation, can reduce the configuration requirement on a power mechanism and has relatively small transverse dimension.
In order to realize the purpose, the I-shaped wheel loading and unloading transport vehicle adopts the following technical scheme:
a spool handling vehicle comprising:
the frame comprises a chassis and an upright post or a vertical plate fixed on the chassis, the chassis comprises two longitudinal beams arranged at intervals, and the interval between the two longitudinal beams is used for accommodating a spool;
the two clamping arms are respectively arranged on each longitudinal beam, the length direction of each longitudinal beam is defined as a front-back direction, the two longitudinal beams are arranged at intervals left and right, the upright posts or the vertical plates are positioned at the back sides of the clamping arms, and the front ends of the clamping arms are provided with inserting structures used for being inserted into central holes of the spools;
the clamping power mechanism is transversely arranged at the rear ends of the two clamping arms and comprises a main body part and a telescopic part, the telescopic part is connected to the main body part and can do linear telescopic motion relative to the main body part, and the main body part and the telescopic part are respectively connected with the rear ends of the two clamping arms;
the lifting power mechanisms are respectively vertically arranged at the rear end of each clamping arm and comprise a fixed part and a movable part, the movable part is connected to the fixed part and can do linear telescopic motion relative to the fixed part, one of the fixed part and the movable part is connected to the upright post or the vertical plate, and the other one of the fixed part and the movable part is connected with the rear end of the clamping arm;
the clamping arms are arranged on the longitudinal beam through a spherical hinge structure to form a lever structure taking the spherical hinge structure as a fulcrum, the two clamping arms can rotate around a vertical axis under the action of a clamping power mechanism to realize opening and closing, and the clamping arms can also rotate around a horizontal axis under the action of a lifting power mechanism to realize lifting and descending; alternatively, the first and second electrodes may be,
the clamping arms are arranged on the longitudinal beam through the composite mounting structure, a lever structure taking the composite mounting structure as a fulcrum is formed, the composite mounting structure comprises a vertical rotating shaft with a rotating axis extending vertically, so that the two clamping arms can rotate around the vertical axis under the action of the clamping power mechanism, and can be opened and closed, the composite mounting structure further comprises a horizontal rotating shaft connected with the vertical rotating shaft, so that the clamping arms can rotate around the horizontal axis under the action of the lifting power mechanism, and can be lifted and lowered.
The beneficial effects of the above technical scheme are that: when the two clamping arms are arranged on the longitudinal beam through the spherical hinge structure, a lever structure taking the spherical hinge structure as a fulcrum is formed, so that when the telescopic part of the clamping power mechanism does linear telescopic motion, the two clamping arms can rotate around a vertical axis to realize opening and closing, and the insertion structure at the front ends of the clamping arms is inserted into or withdrawn from the central hole of the spool to realize clamping the spool or is separated from the spool; in addition, when the movable part of the lifting power mechanism does linear telescopic motion, the two clamping arms can rotate around the horizontal axis to realize lifting and descending, namely the front ends of the clamping arms are inserted into the structure to realize lifting and descending, so that the spool is lifted off the ground or placed on the ground. The clamping power mechanism is matched with the lifting power mechanism, so that the clamping arm can clamp the spool and the spool can be lifted off the ground for transportation, and the spool is prevented from being damaged due to contact friction between the spool and the ground.
When the two clamping arms are installed on the longitudinal beam through the composite installation structure, a lever structure taking the composite installation structure as a fulcrum is formed, the composite installation structure comprises a vertical rotating shaft and a horizontal rotating shaft, the two clamping arms can rotate around the vertical axis, are opened and closed, and can also rotate around the horizontal axis, are lifted and fall, and the principle is the same as the principle.
The clamping power mechanism and the lifting power mechanism both control the action of the clamping arm by utilizing a lever principle, so that the aim of saving labor can be fulfilled by reasonably designing the length of the power arm, the configuration requirement on the power mechanism is reduced, and the manufacturing cost is saved. Simultaneously, because press from both sides and get power unit and be located two rear ends of getting the arm of getting, and set up and get between the arm at two clamps, do not occupy and get the space in the arm outside of getting, consequently the transverse dimension of I-shaped wheel handling transport vechicle can be less relatively, does not need too big horizontal space of passing through, and it is more nimble convenient to use.
Further, for convenient manufacturing and assembling, the clamping arm is installed on the longitudinal beam through the composite installation structure, the composite installation structure further comprises a fixed cylinder, the fixed cylinder is fixedly installed on the longitudinal beam, the lower portion of the vertical rotating shaft is rotatably installed in the fixed cylinder through a first bearing, the horizontal rotating shaft penetrates through the top of the vertical rotating shaft, and the clamping arm is connected with the horizontal rotating shaft.
Furthermore, for convenience of manufacture and assembly, second bearings are mounted at two ends of the horizontal rotating shaft, and the horizontal rotating shaft is in mutual rotating fit with the clamping arms through the second bearings.
Furthermore, in order to ensure the structural strength of the clamping arm and facilitate the installation of the second bearing, the clamping arm is of a box-type structure, bearing seats are respectively fixed on two vertical side walls of the clamping arm, and the second bearing is positioned in the bearing seats.
Furthermore, in order to facilitate processing and installation, the top of the vertical rotating shaft is provided with step surfaces which are arranged in a back-to-back mode, and a through hole for the horizontal rotating shaft to penetrate through is formed in the vertical rotating shaft and is communicated with the step surfaces on two sides.
Furthermore, in order to avoid that the two clamping arms swing left and right after clamping the spool, the main body part and the telescopic part of the clamping power mechanism are respectively connected with the clamping arms through connecting rods, elastic parts are respectively connected between the two connecting rods and the frame or between the two clamping arms and the frame, and the elastic parts exert elastic limiting force on the connecting rods or the clamping arms and avoid the two clamping arms from swinging left and right after clamping the spool.
Further, for the convenience of connection, and realize smoothly that the clamp is got the swing of arm in the horizontal plane, the rear end of getting the arm is fixed with fixed frame, is provided with the dead lever in the fixed frame, and lifting power unit's fixed part is connected on stand or riser, and the movable part passes through joint bearing and is connected with the dead lever.
Further, for the spool can be stably clamped and transported, the inserting structure is an inserting plate fixed at the front end of each clamping arm, extending plates extending between the two clamping arms towards the upper end and the lower end of the inserting plate are respectively arranged at the upper end and the lower end of the inserting plate, and the extending plates are arc-shaped plates and matched with the hole wall of the center hole of the spool.
Furthermore, in order to conveniently replace another type of inserting plate and realize the transportation of I-shaped wheels with different types, the inserting plate is detachably connected to the front end of the clamping arm.
Furthermore, in order to facilitate configuration and control, the clamping power mechanism and the lifting power mechanism are both electric cylinders, and a battery pack and an electric control system connected with the electric cylinders are mounted on the frame.
Drawings
FIG. 1 is a front view of a spool handling vehicle according to the present invention in use (with the spool lifted off the ground);
FIG. 2 is a front view of the spool handling vehicle of the present invention in use (with the spool lifted off the ground);
FIG. 3 is a perspective view of the spool handling cart in use (with the spool lifted off the ground);
FIG. 4 is a perspective view of the spool handling vehicle of the present invention;
FIG. 5 is a perspective view of the gripping and lifting device of the I-shaped wheel handling vehicle of the present invention (with the two gripping arms in a closed position);
FIG. 6 is a top view of the clamping and lifting device of the I-shaped wheel handling vehicle of the present invention (with the two clamping arms in a closed position);
FIG. 7 is a perspective view of the gripping and lifting device of the I-shaped wheel handling vehicle of the present invention (with the two gripping arms in an open position);
FIG. 8 is a top view of the clamping and lifting device of the present invention with the clamping arms in an open position;
fig. 9 is a perspective view of the gripping and lifting device of the spool handling vehicle of the present invention (with the two gripping arms in a closed and lifted state);
fig. 10 is an exploded view of the composite mounting structure of the spool handling vehicle of the present invention.
In the figure: 100-a gripping and lifting device; 101-a gripping arm; 102-an insert plate; 103-a gripping power cylinder; 104-a connecting rod; 105-lifting the power cylinder; 106-fixing plate; 107-a fixed frame; 108-a fixation rod; 109-a fixed cylinder; 110-a bearing seat; 111-a spring; 112-a second bearing; 113-vertical rotating shaft; 114-a horizontal rotating shaft; 115-a first bearing; 116-a mounting plate; 117-connecting plate; 118-step face; 200-a frame; 201-longitudinal beam; 202-upright post; 300-an electronic control system; 400-a battery pack; 500-steering wheel; 600-fixed wheel; 700-spool; 701-center hole.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The features and properties of the present invention are described in further detail below with reference to examples.
An embodiment of the spool handling vehicle according to the present invention is shown in fig. 1, 2, 3 and 4, and the spool handling vehicle comprises a vehicle frame 200 and a clamping and lifting device 100 mounted on the vehicle frame 200, the vehicle frame 200 comprises a chassis and a frame fixed at the rear of the chassis, the frame comprises a
The clamping and lifting device 100 comprises two clamping
The
The top of the vertical
The clamping and lifting device 100 further includes a clamping power mechanism, the clamping power mechanism in this embodiment is a clamping
The gripping and lifting device 100 further includes two lifting power mechanisms, the lifting power mechanism in this embodiment is a lifting
The gripping
Referring to fig. 1 and 3, when the two gripping
The lifting
In the transportation process of the spool 700, in order to avoid the spool 700 from swinging left and right and ensure the stability of the spool, elastic members are respectively connected between the two connecting
The lifting
The working principle of the I-shaped wheel loading and unloading transport vehicle is as follows:
when the clamping device is used, the clamping
The spool handling transport vehicle can enable the clamping arm to clamp the spool and realize the transport of the spool lifted off the ground, thereby avoiding the damage to the spool caused by the contact friction between the spool and the ground. Meanwhile, the clamping
In other embodiments of the spool handling vehicle, the gripping power mechanism and the lifting power mechanism may both employ an electric push rod, a hydraulic cylinder, or an air cylinder.
In other embodiments of the spool handling vehicle, the front end of the gripping arm may not be provided with a connecting plate, and the insertion plate is directly connected to the front end of the gripping arm.
In other embodiments of the spool handling vehicle, the insertion plate may be welded and fixed to the front end of the gripping arm, and may not be detachable.
In other embodiments of the spool handling vehicle, the insertion structure may also be an insertion shaft.
In other embodiments of the i-wheel handling vehicle, the fixed part of the lifting power mechanism is located below and the movable part is located above, the movable part being connected to the upright via a knuckle bearing.
In other embodiments of the i-shaped wheel loading and unloading transport vehicle, the upright on the chassis can be replaced by a vertical plate, at this time, the fixed part of the lifting power mechanism is connected to the vertical plate, the movable part of the lifting power mechanism is connected with the fixed rod through a joint bearing, or the movable part of the lifting power mechanism is connected to the vertical plate.
In other embodiments of the I-shaped wheel loading and unloading transport vehicle, the rear end of the clamping arm is not provided with a fixed frame and a fixed rod, the fixed part of the lifting power mechanism is connected to the upright post or the vertical plate, and the movable part of the lifting power mechanism is directly connected with the rear end of the clamping arm through a spherical hinge structure.
In other embodiments of the truck, the elastic member may be an elastic cord.
In other embodiments of the spool handling vehicle, the resilient member may also be directly connected between the gripping arm and the frame.
In other embodiments of the spool handling transport vehicle, the elastic member may not be provided, and in order to prevent the clamping and lifting device from excessively swinging, the rear end of the clamping arm may be arranged as close as possible to the vertical plate of the frame without affecting smooth opening of the clamping arm, so that the clamping and lifting device is stopped by the vertical plate when swinging excessively; or set up on frame chassis and keep off the axle, keep off the axle and have two, set up respectively and press from both sides the inboard of getting the arm at every, and press from both sides when getting the arm and be in the state of drawing close, keep off the axle and press from both sides the arm nearest or press from both sides and get the arm inboard by pressing close to, keep off the axle like this and can not influence two and press from both sides the action of opening of getting the arm, but can prevent its horizontal hunting when two are got the arm and are in the state of drawing close.
In other embodiments of the spool handling vehicle, the top of the vertical shaft is not provided with a step surface, but a through hole is directly processed on the columnar vertical shaft.
In other embodiments of the spool handling vehicle, the gripping arms may also be of a rod-type construction.
In other embodiments of the spool handling vehicle, the second bearings are not disposed at the two ends of the horizontal rotating shaft, the horizontal rotating shaft and the clamping arm are welded and fixed, and the horizontal rotating shaft and the vertical rotating shaft must be in running fit.
In other embodiments of the spool handling vehicle, the composite mounting structure does not include a stationary barrel, and the lower portion of the vertical shaft is rotatably mounted to the longitudinal beam directly via the first bearing.
In other embodiments of the spool handling transport vehicle, the two clamping arms can be directly mounted on the longitudinal beam through the spherical hinge structure to form a lever structure taking the spherical hinge structure as a fulcrum, and similarly, the two clamping arms can rotate around a vertical axis under the action of the clamping power mechanism to realize opening and closing, and the clamping arms can also rotate around a horizontal axis under the action of the lifting power mechanism to realize lifting and descending.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all structural changes that can be made by using the contents of the description and the drawings of the present invention are intended to be embraced therein.
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