Automatic punching and conveying equipment for circular tube anti-blocking block and using method

文档序号:123069 发布日期:2021-10-22 浏览:25次 中文

阅读说明:本技术 一种圆管防阻块自动冲孔和输送设备及使用方法 (Automatic punching and conveying equipment for circular tube anti-blocking block and using method ) 是由 马加保 于海山 朱富喜 黄勇 徐志业 金保军 于 2021-07-28 设计创作,主要内容包括:本发明提出一种圆管防阻块自动冲孔和输送设备及使用方法,包括机架,机架的两侧设有若干组冲孔机和推料机构,每组的冲孔机和推料机构设置在机架的两侧,机架上设置有传送链,传送链上固定有若干置物台,传送链的输送末端与连接板相连,连接板与转运带相连,转运带与出料机构相连,冲孔机远离传送链的外壁上设有第一气缸。推料机构将物料推入冲孔,冲孔机对圆管防阻块进行冲孔,解决了冲孔孔距不稳定的问题,提高了产品质量的稳定性,物料由传送链输送到转运带,出料机构将每条生产线产品集中输送,各自走各自的通道输送至码垛区,减少了行车吊运频次和距离,大大减少了现场安全隐患,降低了员工劳动强度,自动化程度高,使生产现场更加整齐有序。(The invention provides automatic punching and conveying equipment for a circular tube anti-blocking block and a using method of the automatic punching and conveying equipment. The pushing mechanism pushes the material into the material to punch the hole, the punching machine punches the hole on the circular tube anti-blocking block, the problem of unstable punching hole distance is solved, the stability of product quality is improved, the material is conveyed to a transfer belt by a conveying chain, the discharging mechanism intensively conveys each production line product, respective channels are respectively conveyed to a stacking area, the frequency and distance of travelling crane lifting are reduced, the potential safety hazard on site is greatly reduced, the labor intensity of workers is reduced, the automation degree is high, and the production site is more orderly.)

1. The utility model provides an automatic and conveying equipment that punches a hole of block is prevented to pipe, includes frame (1), its characterized in that: the two sides of the rack (1) are provided with a plurality of groups of punching machines (3) and material pushing mechanisms (2), the punching machines (3) and the material pushing mechanisms (2) of each group are arranged on the two sides of the rack (1), a conveying chain (8) is arranged on the rack (1), a plurality of object placing platforms (4) are fixed on the conveying chain (8), the conveying tail end of the conveying chain (8) is connected with a connecting plate (9), the connecting plate (9) is connected with a transfer belt (12), the transfer belt (12) is connected with a discharging mechanism (23), and a first air cylinder (17) is arranged on the outer wall, far away from the conveying chain (8), of each punching machine (3).

2. The automatic punching and conveying equipment for the round pipe anti-blocking block as claimed in claim 1, wherein: the material pushing mechanism (2) comprises a supporting seat (22), a second cylinder (6) is arranged in the middle of the supporting seat (22), shaft sleeves are arranged at two ends of the supporting seat, a push rod (7) is arranged in each shaft sleeve, and the second cylinder (6) and the push rod (7) penetrate through holes in the supporting seat (22) to be connected with the material pushing blocks (5).

3. The automatic punching and conveying equipment for the round pipe anti-blocking block as claimed in claim 1, wherein: the punching machine (3) comprises a machine base, punching oil cylinders (15) are arranged on two sides of the machine base, a pressing mechanism (16) is arranged at the end part of each punching oil cylinder (15), and a punching die (18) is arranged between the pressing mechanisms (16).

4. The automatic punching and conveying equipment for the round pipe anti-blocking block as claimed in claim 1, wherein: the object placing table (4) comprises a supporting plate (19) fixed on the conveying chain (8), and a V-shaped plate (20) is arranged on the supporting plate (19).

5. The automatic punching and conveying equipment for the round pipe anti-blocking block as claimed in claim 1, wherein: baffles (11) are arranged on two sides of the connecting plate (9), a plurality of kidney-shaped grooves are arranged on the connecting plate (9), and a plurality of rollers (10) are arranged in the kidney-shaped grooves.

6. The automatic punching and conveying equipment for the round pipe anti-blocking block as claimed in claim 1, wherein: the discharging mechanism (23) comprises a discharging frame, a conveying belt and a plurality of door-shaped frames (13) are arranged on the discharging frame, connecting rods (21) are arranged on the cross beams of the door-shaped frames (13), and the connecting rods (21) are connected with the classifying rods (14).

7. The use method of the automatic punching and conveying equipment for the round pipe anti-blocking block as claimed in any one of claims 1 to 6, is characterized in that:

s1), placing the material to be processed on the object placing table (4), pushing the material into the punching machine (3) by the material pushing mechanism (2) when the transmission chain (8) is transferred to the position corresponding to the punching machine (3), and punching by the punching machine (3);

s2), after punching is completed, the first air cylinder (17) pushes the material out, the material returns to the object placing table (4), the conveying chain (8) continues to move forwards to the position corresponding to the next punching machine (3), and then the material enters the punching machine (3) on the other side to be punched;

s3), after the punching of the materials is completed, the materials are conveyed by a conveying chain (8), enter a transfer belt (12) through a connecting plate (9), and then are conveyed to a stacking area through a discharging mechanism (23).

Technical Field

The invention relates to the field of anti-blocking block processing equipment, in particular to automatic punching and conveying equipment for a circular tube anti-blocking block and a using method of the automatic punching and conveying equipment.

Background

Traditional pipe is prevented that the piece adopts the manual work to punch a hole, and the material frame is transported to driving long distance in the nearby sign indicating number frame again. The disadvantages of the above method are: the material frame transferring frequency of the travelling crane is high, the distance is long, and great potential safety hazards exist; when the punching is carried out manually, the size of the hole pitch of the circular tube anti-blocking block is unstable; manual punching is adopted, so that more workers are invested, and the production site is disordered and congested; and the labor intensity of workers is high, and the production cost is also high.

Disclosure of Invention

The invention provides automatic punching and conveying equipment for a circular tube anti-blocking block and a using method thereof, and solves the problems of unstable punching hole pitch, low labor intensity and disordered field in the prior art.

The utility model provides an automatic piece and conveying equipment that punch a hole of pipe anti-sticking, includes the frame, and the both sides of frame are equipped with a plurality of groups piercing press and pushing equipment, and the piercing press and the pushing equipment setting of every group are provided with the transfer chain in the frame in the both sides of frame, are fixed with a plurality of thing platforms of putting on the transfer chain, and the transport end of transfer chain links to each other with the connecting plate, and the connecting plate links to each other with the transportation area, and the transportation area links to each other with discharge mechanism, and the piercing press is kept away from and is equipped with first cylinder on the outer wall of transfer chain.

Furthermore, the pushing mechanism comprises a supporting seat, a second cylinder is arranged in the middle of the supporting seat, shaft sleeves are arranged at two ends of the supporting seat, a push rod is arranged in each shaft sleeve, and the second cylinder and the push rod penetrate through a through hole in the supporting seat to be connected with the pushing block.

Furthermore, the punching machine comprises a machine base, punching oil cylinders are arranged on two sides of the machine base, pressing mechanisms are arranged at the end portions of the punching oil cylinders, and punching dies are arranged between the pressing mechanisms.

Further, put the thing platform including fixing the backup pad on the conveying chain, be equipped with the V template in the backup pad.

Furthermore, baffles are arranged on two sides of the connecting plate, a plurality of kidney-shaped grooves are arranged on the connecting plate, and a plurality of rollers are arranged in the kidney-shaped grooves.

Furthermore, discharge mechanism includes the play work or material rest, is provided with conveyer belt and a plurality of door type frame on the play work or material rest, is equipped with the connecting rod on the crossbeam of door type frame, and the connecting rod links to each other with categorised pole.

A use method of automatic punching and conveying equipment for a circular tube anti-blocking block comprises the following steps:

s1) placing the material to be processed on the object placing table, pushing the material into the punching machine by the material pushing mechanism when the transmission chain is transferred to the position corresponding to the punching machine, and punching by the punching machine;

s2), after punching is completed, the first air cylinder pushes the material out, the material returns to the object placing table again, the conveying chain continuously moves forwards to the position corresponding to the next punching machine, and then the material enters the punching machine on the other side for punching;

s3), after the punching of the materials is completed, the materials are conveyed by a conveying chain, enter a transfer belt through a connecting plate and then are conveyed to a stacking area through a discharging mechanism.

The beneficial effect that this technical scheme can produce: the material pushing mechanism pushes materials into the punching holes, the punching machine punches the circular tube anti-blocking blocks, the problem of unstable punching hole distance is solved, the stability of product quality is improved, the materials are conveyed to the transfer belt by the conveying chain, the discharging mechanism conveys products of each production line in a centralized manner and conveys the products to the stacking area by respectively walking respective channels, the travelling crane lifting frequency and distance are reduced, the site safety hidden danger is greatly reduced, the labor intensity of workers is reduced, and the production efficiency is improved; the automation degree is high, and the production field is more orderly.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic plan view of the present invention;

FIG. 2 is a schematic view of the object placing table;

fig. 3 is a schematic structural diagram of the discharging mechanism.

In the figure: the device comprises a rack 1, a material pushing mechanism 2, a punching machine 3, a storage table 4, a material pushing block 5, a second air cylinder 6, a push rod 7, a conveying chain 8, a connecting plate 9, rollers 10, a baffle plate 11, a transfer belt 12, a door-shaped frame 13, a classification rod 14, a punching oil cylinder 15, a pressing mechanism 16, a first air cylinder 17, a punching die 18, a supporting plate 19, a V-shaped plate 20, a connecting rod 21, a supporting seat 22 and a discharging mechanism 23.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.

Example 1

As shown in figure 1, the automatic punching and conveying equipment for the circular tube anti-blocking block comprises a rack 1, wherein a plurality of groups of punching machines 3 and pushing mechanisms 2 are arranged on two sides of the rack 1, the punching machines 3 and the pushing mechanisms 2 of each group are arranged on two sides of the rack 1, a conveying chain 8 is arranged on the rack 1, a plurality of object placing platforms 4 are fixed on the conveying chain 8, the conveying tail end of the conveying chain 8 is connected with a connecting plate 9, the connecting plate 9 is connected with a transfer belt 12, the transfer belt 12 is connected with a discharging mechanism 23, and a first air cylinder 17 is arranged on the outer wall, far away from the conveying chain 8, of the punching machine 3. The punching machines 3 on the two sides of the frame 1 punch holes at different positions of the material. A sensor is arranged on the frame 1 at one side of the material pushing mechanism 2.

The working process of the invention is as follows: the method comprises the steps that materials to be processed are manually placed on a material placing table 4, when a conveying chain 8 is transferred to the position corresponding to a punching machine 3, a sensor senses the next material and transmits a signal to a material pushing mechanism 2, the material pushing mechanism 2 pushes the material into the punching machine 3, the punching machine 3 punches a hole, after a first hole is punched, a first air cylinder 17 pushes the material out and returns to the material placing table 4 again, the conveying chain 8 continues to move forwards to the position corresponding to the next punching machine 3, the material pushing mechanism 2 pushes the material into the punching machine 3 on the other side to be punched, the material is conveyed through the conveying chain 8 after the punching is completed, enters a transfer belt 12 through a connecting plate 9 and is conveyed to an artificial stacking area through a discharging mechanism 23.

Example 2

Preferably, the pushing mechanism 2 comprises a supporting seat 22, a second cylinder 6 is arranged in the middle of the supporting seat 22, shaft sleeves are arranged at two ends of the supporting seat 22, a push rod 7 is arranged in each shaft sleeve, and the second cylinder 6 and the push rod 7 penetrate through a through hole in the supporting seat 22 to be connected with the pushing block 5.

As shown in fig. 2, the object placing table 4 includes a supporting plate 19 fixed on the conveying chain 8, and a V-shaped plate 20 is provided on the supporting plate 19.

The material is positioned on the V-shaped plate 20, the second air cylinder 6 extends out to drive the material pushing block 5 to move, and the material pushing block 5 pushes the material into the punching machine 3.

Example 3

Preferably, the punching machine 3 comprises a machine base, punching oil cylinders 15 are arranged on two sides of the machine base, a pressing mechanism 16 is arranged at the end part of each punching oil cylinder 15, and a punching die 18 is arranged between the pressing mechanisms 16.

The material is sleeved on the punching die 18, when the punching oil cylinder 15 acts, the pressing mechanism 16 is driven to move, the pressing mechanism 16 presses the material through a spring, and the punching oil cylinder 15 completes punching.

Example 4

Preferably, baffles 11 are arranged on two sides of the connecting plate 9, a plurality of kidney-shaped grooves are arranged on the connecting plate 9, and a plurality of rollers 10 are arranged in the kidney-shaped grooves.

The material is carried on transporting the area 12 through gyro wheel 10 on the connecting plate 9, and the material conveying is convenient for to gyro wheel 10, and baffle 11 avoids the material to drop to ground when transporting.

Example 5

Preferably, as shown in fig. 3, the discharging mechanism 23 includes a discharging frame, a conveying belt and a plurality of door frames 13 are disposed on the discharging frame, a connecting rod 21 is disposed on a cross beam of the door frames 13, and the connecting rod 21 is connected to the sorting rod 14.

When three products are produced, the products of each production line are conveyed to the tail end to be stacked and packed through the sorting rod 14 in respective channels.

A use method of automatic punching and conveying equipment for a circular tube anti-blocking block comprises the following steps:

s1) placing the material to be processed on the object placing table 4, pushing the material into the punching machine 3 by the material pushing mechanism 2 when the transmission chain 8 is transferred to the position corresponding to the punching machine 3, and punching by the punching machine 3;

s2), after punching is finished, the first air cylinder 17 pushes the material out, the material returns to the object placing table 4 again, the conveying chain 8 continues to move forwards to the position corresponding to the next punching machine 3, and then the material enters the punching machine 3 on the other side for punching;

s3), after the punching of the materials is completed, the materials are conveyed by the conveying chain 8, enter the transfer belt 12 through the connecting plate 9, and then are conveyed to the stacking area through the discharging mechanism 23.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

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