阅读说明：本技术 差动减速箱循环润滑泵站 (Circulating lubrication pump station of differential reduction gearbox ) 是由 王东 梁晋 于 2020-06-30 设计创作，主要内容包括：本发明公开了一种差动减速箱循环润滑泵站,包括设于安装支架上的螺杆泵、集成块,安装支架侧面配置接线箱,顶部设置螺杆泵,中部设置风冷却器,螺杆泵上设有吸油口,且通过进油管连接集成块,集成块侧面设置溢流阀,顶部设置过滤器、出油管,集成块上设置压力表、流量控制器,并且连接有回油管,集成块通过油管Ⅰ、Ⅱ与风冷却器连通,风冷却器上设有进油球阀、出油球阀,进油球阀与油管Ⅰ连接,出油球阀与油管Ⅱ连接,油管Ⅰ、Ⅱ之间设有旁通球阀,本发明集成度高占用面积小,性能稳定可靠,整体吊装而且维护方便,有效避免了机房内的管路密集,配有风冷却器,确保润滑及降温效果,杜绝了因润滑不到位而造成差动减速箱损坏的现象。(The invention discloses a circulating lubrication pump station of a differential reduction gearbox, which comprises a screw pump and an integrated block which are arranged on a mounting bracket, wherein a junction box is arranged on the side surface of the mounting bracket, the top of the junction box is provided with the screw pump, the middle part of the junction box is provided with an air cooler, the screw pump is provided with an oil suction port and is connected with the integrated block through an oil inlet pipe, the side surface of the integrated block is provided with an overflow valve, the top of the integrated block is provided with a filter and an oil outlet pipe, the integrated block is provided with a pressure gauge and a flow controller and is connected with an oil return pipe, the integrated block is communicated with the air cooler through oil pipes I and II, the air cooler is provided with an oil inlet ball valve and an oil outlet ball valve, the oil inlet ball valve is connected with the oil pipe I, the oil outlet ball valve is connected with the oil pipe II, and a bypass, the lubricating and cooling effects are ensured, and the phenomenon that the differential reduction gearbox is damaged due to insufficient lubrication is avoided.)

1. Differential reduction box circulating lubrication pump station, its characterized in that: including setting up screw pump, the manifold block on the installing support, the installing support side configuration junction box, the top sets up the screw pump, and the middle part sets up air cooler, be equipped with the oil absorption mouth on the screw pump, and connect the manifold block through advancing oil pipe, the manifold block side sets up the overflow valve, and the top sets up filter, goes out oil pipe, set up manometer, flow controller on the manifold block to be connected with back oil pipe, the manifold block passes through oil pipe I, oil pipe II and air cooler intercommunication, be equipped with oil feed ball valve, the ball valve that produces oil on the air cooler, the oil feed ball valve is connected with oil pipe I, and the ball valve that produces oil is connected with oil pipe II, be equipped with the bypass ball valve between oil pipe I.

2. The differential reduction box circulating lubrication pump station according to claim 1, characterized in that: an oil temperature sensor is arranged on the oil outlet pipe and connected with an oil feeding port.

3. The differential reduction box circulating lubrication pump station according to claim 1, characterized in that: the oil return pipe is connected with an oil return port.

Technical Field

The invention relates to a lubrication pump station, in particular to a circulating lubrication pump station of a differential reduction gearbox.

Background

Differential reduction boxes with high working requirements are arranged in machine rooms of a port shore bridge and a ship unloader, the differential reduction boxes are long in working time, large in bearing load, large in heat productivity of internal lubricating media during working, and high in temperature during gear engagement, so that tooth surfaces are easy to ablate and damage. The machine room is the core place of a shore bridge or a ship unloader, the area and the space are limited, and the floor in the machine room is higher than the ground by more than 30-50m, so that the maintenance or the replacement of the differential reduction gearbox is difficult.

Disclosure of Invention

The invention aims to provide a circulating lubrication pump station of a differential reduction box.

The technical scheme adopted by the invention is as follows:

differential reduction box circulating lubrication pump station, its characterized in that: including setting up screw pump, the manifold block on the installing support, the installing support side configuration junction box, the top sets up the screw pump, and the middle part sets up air cooler, be equipped with the oil absorption mouth on the screw pump, and connect the manifold block through advancing oil pipe, the manifold block side sets up the overflow valve, and the top sets up filter, goes out oil pipe, set up manometer, flow controller on the manifold block to be connected with back oil pipe, the manifold block passes through oil pipe I, oil pipe II and air cooler intercommunication, be equipped with oil feed ball valve, the ball valve that produces oil on the air cooler, the oil feed ball valve is connected with oil pipe I, and the ball valve that produces oil is connected with oil pipe II, be equipped with the bypass ball valve between oil pipe I.

An oil temperature sensor is arranged on the oil outlet pipe and connected with an oil feeding port.

The oil return pipe is connected with an oil return port.

The invention has the advantages that: the integrated level is high, and area occupied is little, and the stable performance is reliable, and integral hoisting and maintenance are convenient, have effectively avoided the pipeline in the computer lab intensive, are furnished with the forced air cooler, can effectually reduce its oil temperature under the higher condition of differential reduction box temperature, ensure lubricated and cooling effect, and pump station system adopts the control mode to lubricating oil flow detection, has thoroughly stopped to cause the phenomenon of differential reduction box damage because of lubricated not in place, and lubricating system control is the computer lab master.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of the present invention.

Wherein: 1. an oil temperature sensor; 2. an oil inlet ball valve; 3. an oil outlet ball valve; 4. a bypass ball valve; 5. a flow controller; 6. mounting a bracket; 7. a filter; 8. an overflow valve; 9. a screw pump; 10. a junction box; 11. an oil supply port; 12. an oil return port; 13. an oil suction port; 14. a wind cooler; 15. integrating the blocks; 16. a pressure gauge; 17. an oil inlet pipe; 18. an oil return pipe; 19. an oil pipe I; 20. an oil pipe II; 21. an oil outlet pipe.

Detailed Description

As shown in fig. 1-2, the circulating lubrication pump station of the differential reduction gearbox comprises a screw pump 9 and an integrated block 15 which are arranged on a mounting bracket 6, a wiring box 10 is arranged on the side surface of the mounting bracket 6, the screw pump 9 is arranged on the top, an air cooler 14 is arranged in the middle, an oil suction port 13 is arranged on the screw pump 9 and is connected with the integrated block 15 through an oil inlet pipe 17, an overflow valve 8 is arranged on the side surface of the integrated block 15, a filter 7 and an oil outlet pipe 21 are arranged on the top, a pressure gauge 16 and a flow controller 5 are arranged on the integrated block 15 and are connected with an oil return pipe 18, the integrated block 15 is communicated with the air cooler 14 through an oil pipe I19 and an oil pipe II 20, an oil inlet ball valve 2 and an oil outlet ball valve 3 are arranged on the air cooler 14, the oil inlet ball valve 2 is connected with the oil pipe I19, the oil outlet ball, after entering the manifold block 15 through the oil inlet pipe 17, the oil enters the air cooler 14 through the oil pipe I19, and after cooling, the oil is discharged through the oil pipe II 20 through the oil outlet pipe 21 at the top of the manifold block 15, and at the moment, the bypass ball valve 4 is closed.

The oil outlet pipe 21 is provided with an oil temperature sensor 1 and is connected with the oil supply port 11.

The oil return pipe 18 is connected with the oil return port 12, and the oil return of the lubricating oil is controlled by the overflow valve 8.

When the device works, an oil outlet ball valve on an oil tank (at the moment, an oil temperature sensor directly measures the oil temperature in the oil tank and is provided and installed on a reduction gearbox in advance) and an oil return ball valve beside the oil outlet ball valve (provided and installed on the reduction gearbox in advance) are completely opened. The motor of the screw pump 9 is started, at this time, the lubricating pump discharges oil, the oil enters the synchronous flow divider through the filter 7, the air cooler 14, the flow controller 5 and the oil temperature sensor 1 (the temperature of the lubricating oil can be measured after the lubricating oil is cooled by the cooler and is arranged on the oil outlet pipe 21 of the pump station in advance) to discharge the oil, and then the oil flows back to the oil tank to each lubricating point (tooth surface). The temperature difference of the oil temperature sensor on the oil tank and the temperature difference of the oil temperature sensor 1 can enter a system master control to carry out analog quantity comparison so as to judge the cooling effect. When the temperature measured by the oil temperature sensor 1 is lower than that measured by an oil temperature sensor on the oil tank, controlling the fan of the cooler to stop; when the temperature measured by the oil temperature sensor 1 is higher than that measured by an oil temperature sensor on the oil tank, a signal is sent out to control the fan of the cooler to start; when the oil temperature is continuously higher than the allowable temperature value of the lubricating system, the control signal stops the reduction gearbox from working, and the specific setting can be carried out in a master control PLC of the ship unloader or the shore bridge.

The power distribution machine of the screw pump group in the device is 1.2KW-1.5KW, the maximum pressure of the pump is 3.2MPa, the maximum flow is 30 liters/minute, and the maximum viscosity of the working medium is about 1 × 10⁴cst, the shaft seal is mechanical seal, the pump package noise is less than 75 decibels.

The overflow valve is set to 3.2Mpa before leaving factory, and plays a role of safety protection in the system. When the pressure of the system rises to exceed a set value due to reasons such as unsmooth oil outlet and the like, the overflow valve is opened, lubricating oil directly flows back to the oil tank through the oil return pipe, the pressure of the system cannot rise continuously, and the system is protected.

The air cooler adopts the synchronous layered flow heat dissipation technology, utilizes special wavy radiating fins between thin-wall pipes, increases the contact area of oil and air, and has the characteristics of small volume, high heat dissipation efficiency and low back pressure, and the technical parameters of the air cooler are as follows: heat transfer coefficient 60W/m²K; the maximum working pressure is 3.0 MPa; the voltage of the fan motor is 380VAC, and the power consumption is 350W.

A bypass ball valve is connected in parallel between the oil inlet ball valve and the oil outlet ball valve of the air cooler, and when the bypass ball valve is closed completely, all flow passes through the air cooler, and the state is used for the situation of high oil temperature; the oil inlet ball valve, the oil outlet ball valve and the bypass ball valve are all opened, and the oil passing through the air cooler is cooled by about 20% -50% of the oil; the bypass ball valve is completely opened, the oil outlet ball valve and the oil inlet ball valve are completely closed, and oil flows do not pass through the air cooler and are not cooled.

The flow sensor is used for detecting oil flow entering the flow divider, when the flow of the system is smaller than a signal sending value, the sensor sends a signal, and an operator sets the differential reduction gearbox in the system PLC to perform follow-up action.

The invention has high integration level, small occupied area, stable and reliable performance, integral hoisting and convenient maintenance, effectively avoids the dense pipelines in a machine room, is provided with the air cooler, can effectively reduce the oil temperature of the differential reduction gearbox under the condition of higher temperature of the differential reduction gearbox, ensures the lubricating and cooling effects, adopts a control mode of detecting the flow of lubricating oil for a pump station system, thoroughly avoids the phenomenon of damage of the differential reduction gearbox caused by insufficient lubrication, and controls the lubricating system to be the main control of the machine room.