阅读说明：本技术 一种滚动式胶料穿刺装置 (Rolling type rubber puncture device ) 是由 吴鹏 张晓辰 于 2021-09-15 设计创作，主要内容包括：本发明涉及一种滚动式胶料穿刺装置,包括主轴、同步板、定向板、穿刺杆、连接板和连接柱,所述同步板有两个且分别套设在主轴的两端,所述穿刺杆转动架设在两个同步板之间,所述穿刺杆上均匀安装有若干刺针,所述定向板偏心式转动套装在主轴上,所述穿刺杆固定接设在连接板的一端且连接柱固定接设在连接板的另一端,所述连接柱转动插装在定向板中。本发明设计的一种滚动式胶料穿刺装置,结构简单,使用方便,故障率低,降低了加工成本和设备的维护成本,同时,装置穿刺的效率高,并且穿刺过程中不会出现伤料的状况。(The invention relates to a rolling type rubber material puncture device which comprises a main shaft, two synchronous plates, an orientation plate, puncture rods, a connecting plate and a connecting column, wherein the two synchronous plates are respectively sleeved at two ends of the main shaft, the puncture rods are rotatably erected between the two synchronous plates, a plurality of puncture needles are uniformly arranged on the puncture rods, the orientation plate is eccentrically and rotatably sleeved on the main shaft, the puncture rods are fixedly connected to one end of the connecting plate, the connecting column is fixedly connected to the other end of the connecting plate, and the connecting column is rotatably inserted into the orientation plate. The rolling type rubber material puncturing device designed by the invention has the advantages of simple structure, convenience in use, low failure rate, high puncturing efficiency and no material damage in the puncturing process, and the processing cost and the equipment maintenance cost are reduced.)

1. A rolling type rubber puncture device is characterized in that: including main shaft, synchronous board, directional board, puncture rod, connecting plate and spliced pole, synchronous board has two and overlaps respectively and establishes at the both ends of main shaft, puncture rod rotating turret establishes between two synchronous boards, directional board eccentric formula rotates the suit on the main shaft, puncture rod fixed joint is established at the one end of connecting plate and the other end that the spliced pole fixed joint established at the connecting plate, the spliced pole rotates the cartridge in directional board, evenly seted up a plurality of mounting holes on the puncture rod and be used for installing the puncture needle, be provided with spacing block and lower spacing block on the puncture needle, lie in on the puncture needle last spacing block with down between the spacing block the needle body wear to establish in the mounting hole and with the mounting hole between remain gapped so that the puncture needle can remove for puncture rod, directional board eccentric formula rotates the suit on the main shaft, puncture rod fixed joint is established at the one end of connecting plate and the other end of connecting plate fixed joint established at the connecting plate, the connecting column is rotatably inserted in the directional plate.

2. The rolling compound puncture device of claim 1, wherein: the main shaft is sleeved with a bearing seat, and the directional plate is sleeved on the bearing seat through a bearing.

3. The rolling compound puncture device of claim 1, wherein: the puncture rods are arranged evenly in a circumferential mode, and the axis direction of the puncture rods is parallel to the axis direction of the main shaft.

4. The rolling compound puncture device of claim 1, wherein: evenly the cover is equipped with a plurality of backup pads on the main shaft, fixed mounting has a plurality of wear-resisting covers in the backup pad, the subsides of puncture rod are established on wear-resisting cover.

5. The rolling compound puncture device of claim 1, wherein: roll formula sizing material piercing depth is still including conveyer belt and conveying roller, the conveying roller has two and locates the main shaft both sides separately, the conveyer belt cover is established on the conveying roller.

6. The rolling compound puncture device of claim 5, wherein: the end covers are installed at two ends of the main shaft, the material supporting plate is installed on the end covers, and a plurality of through holes are formed in the material supporting plate and located above the conveying belt.

7. The rolling compound puncture device of claim 6, wherein: roll formula sizing material piercing depth is still including turning to the roller, it has eight and symmetrical formula to set up in the both sides of main shaft bottom to turn to the roller, the conveyer belt is stretched and is established on turning to the roller so that the conveyer belt of main shaft below is sunken form.

8. The rolling compound puncture device of claim 7, wherein: the rolling type rubber material puncturing device is characterized in that a main shaft belt wheel is installed at any end of the main shaft, a conveying belt wheel is installed at one end of the conveying roller, a transmission belt wheel is installed at the other end of the conveying roller, a driving belt wheel is installed on an output shaft of the conveying motor, and the driving belt wheel is connected with the conveying belt wheel, the main shaft belt wheel and the transmission belt wheel through belts.

Technical Field

The invention belongs to the technical field of rubber material puncturing equipment, and particularly relates to a rolling type rubber material puncturing device.

Background

Currently, in the tire puncture and other puncture industries, corresponding puncture devices are roughly divided into drum-type devices and plate-type devices, wherein the existing drum-type puncture device has the advantages of continuous action and high efficiency, but also has the following disadvantages: in the drum-type puncturing equipment, as the puncturing needle rolls, in the puncturing and puncturing processes, the puncturing needle is difficult to be always vertical to the material, so that the material is scratched;

the prior plate-type puncture device has the advantages that: the puncture needle is always perpendicular to the material, so that the condition of damaging the material cannot occur, but the puncture efficiency of the device is low, the puncture is discontinuous, the structure of the device is complex, and the failure rate is high.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, and provides a rolling type rubber material puncturing device which can overcome the problem of material damage while ensuring the puncturing processing efficiency.

The technical problem to be solved by the invention is realized by adopting the following technical scheme:

a rolling type rubber puncture device is characterized in that: including main shaft, synchronous board, directional board, puncture rod, connecting plate and spliced pole, synchronous board has two and overlaps respectively and establishes at the both ends of main shaft, puncture rod rotating turret establishes between two synchronous boards, directional board eccentric formula rotates the suit on the main shaft, puncture rod fixed joint is established at the one end of connecting plate and the other end that the spliced pole fixed joint established at the connecting plate, the spliced pole rotates the cartridge in directional board, evenly seted up a plurality of mounting holes on the puncture rod and be used for installing the puncture needle, be provided with spacing block and lower spacing block on the puncture needle, lie in on the puncture needle last spacing block with down between the spacing block the needle body wear to establish in the mounting hole and with the mounting hole between remain gapped so that the puncture needle can remove for puncture rod, directional board eccentric formula rotates the suit on the main shaft, puncture rod fixed joint is established at the one end of connecting plate and the other end of connecting plate fixed joint established at the connecting plate, the connecting column is rotatably inserted in the directional plate.

The main shaft is sleeved with a bearing seat, and the directional plate is sleeved on the bearing seat through a bearing.

The puncture rods are arranged evenly in a circumferential mode, and the axis direction of the puncture rods is parallel to the axis direction of the main shaft.

Evenly the cover is equipped with a plurality of backup pads on the main shaft, fixed mounting has a plurality of wear-resisting covers in the backup pad, the subsides of puncture rod are established on wear-resisting cover.

Roll formula sizing material piercing depth is still including conveyer belt and conveying roller, the conveying roller has two and locates the main shaft both sides separately, the conveyer belt cover is established on the conveying roller.

The end covers are installed at two ends of the main shaft, the material supporting plate is installed on the end covers, and a plurality of through holes are formed in the material supporting plate and located above the conveying belt.

Roll formula sizing material piercing depth is still including turning to the roller, it has eight and symmetrical formula to set up in the both sides of main shaft bottom to turn to the roller, the conveyer belt is stretched and is established on turning to the roller so that the conveyer belt of main shaft below is sunken form.

The rolling type rubber material puncturing device is characterized in that a main shaft belt wheel is installed at any end of the main shaft, a conveying belt wheel is installed at one end of the conveying roller, a transmission belt wheel is installed at the other end of the conveying roller, a driving belt wheel is installed on an output shaft of the conveying motor, and the driving belt wheel is connected with the conveying belt wheel, the main shaft belt wheel and the transmission belt wheel through belts.

The invention has the advantages and positive effects that:

1. the structure is simple, the use is convenient, the failure rate is low, and the processing cost and the maintenance cost of equipment are reduced;

2. the efficiency of puncture is high, and the condition of hindering the material can not appear in the puncture process simultaneously.

Drawings

FIG. 1 is a schematic view of the overall structure;

FIG. 2 is a schematic view of the installation of the various structures at the end of the spindle;

FIG. 3 is a schematic view of the end structure of the piercing rod;

FIG. 4 is a view of the maximum horizontal spacing between adjacent lancets;

FIG. 5 is a view of the minimum horizontal spacing between adjacent lancets;

FIG. 6 is a schematic view of the lancet needle mounted with the mounting hole;

fig. 7 is a mounting structure view of the support frame.

Wherein, 1, a main shaft; 2. a synchronization board; 3. an orientation plate; 4. a puncture rod; 5. a connecting plate; 6. connecting columns; 7. a bearing seat; 8. mounting holes; 9. a needle; 10. an upper limit block; 11. a lower limiting block; 12. a gap; 13. a support plate; 14. a wear-resistant sleeve; 15. a conveyor belt; 16. a conveying roller; 17. an end cap; 18. a material supporting plate; 19. perforating; 20. a turning roll; 21. a main shaft pulley; 22. a conveyor belt pulley; 23. a drive pulley; 24. a conveying motor; 25. a drive pulley.

Detailed Description

The invention is described in further detail below with reference to the accompanying drawings:

as shown in fig. 1, fig. 2 and fig. 3, a roll formula sizing material piercing depth, including main shaft 1, synchronous board 2, directional board 3, puncture rod 4, connecting plate 5 and spliced pole 6, synchronous board 2 has two and establishes respectively at the both ends of main shaft 1, puncture rod 4 rotates and erects between two synchronous boards 2, evenly install a plurality of felting needles 9 on puncture rod 4, directional board 3 eccentric formula rotates the suit on main shaft 1, puncture rod 4 fixed joint is established at the one end of connecting plate 5 and the other end at connecting plate 5 of spliced pole 6 fixed joint, spliced pole 6 rotates the cartridge in directional board 3.

In the embodiment, the rubber material puncturing device integrally adopts a drum-like action structure, two synchronous plates 2 are respectively sleeved at two ends of a main shaft 1 and can synchronously move along with the main shaft 1, a puncturing rod 4 is rotatably erected between the two synchronous plates 2, namely two ends of the puncturing rod 4 are respectively rotatably connected to the two synchronous plates 2, a plurality of puncturing needles 9 are arranged on the puncturing rod 4, the puncturing rod 4 can be driven to circularly move around the main shaft 1 when the main shaft 1 rotates to drive the synchronous plates 2 to synchronously move, so that materials are punctured by the puncturing needles 9, and the situation that the puncturing needles 9 cannot keep vertical materials to cause material damage is avoided, in the rubber material puncturing device, an orientation plate 3 is eccentrically and rotatably arranged on the main shaft 1, meanwhile, a connecting plate 5 and a connecting column 6 are also arranged, the puncturing rod 4 is fixedly connected to one end of the connecting plate 5, and the connecting column 6 is fixedly connected to the other end of the connecting plate 5, meanwhile, the connecting column 6 is inserted in the orientation plate 3 in a rotating mode, therefore, when the main shaft 1 rotates, when the synchronous plate 2 rotates, the puncture rod 4 can be driven to do circular motion around the main shaft 1, the orientation plate 3 can also do eccentric rotary motion around the main shaft 1, and moreover, as the puncture rod 4 cannot rotate around the connecting column 6 relative to the orientation plate 3 and the connecting column 6 cannot rotate around the puncture rod 4 relative to the synchronous plate 2, the puncture rod 4 can keep the downward state of the puncture needle 9, and when materials are punctured, the materials can be prevented from being damaged.

Further, the cover is equipped with bearing frame 7 on main shaft 1, directional board 3 passes through the bearing housing and establishes on bearing frame 7, puncture rod 4 has a plurality of and is circumference formula align to grid, the axis direction of puncture rod 4 installation is parallel with the axis direction of main shaft 1, a plurality of mounting holes 8 have evenly been seted up on puncture rod 4, be provided with spacing block 10 and spacing block 11 down on the felting needle 9, the needle body that lies in between spacing block 10 and spacing block 11 down on the felting needle 9 wears to establish in mounting hole 8.

Specifically, in the present embodiment, the directional wheel is mounted on the main shaft 1 through a bearing: a bearing seat 7 is installed on a main shaft 1, a bearing inner ring is installed on the bearing seat 7, a directional plate 3 is installed on a bearing outer ring, a plurality of puncture rods 4 are preferably arranged between two synchronous plates 2 in a circumferential mode and erected around the main shaft 1, the axis direction of any puncture rod 4 is parallel to the axis direction of the main shaft 1, an installation hole 8 is formed in each puncture rod 4, a puncture needle 9 penetrates through the installation hole 8, and an upper limiting block 10 and a lower limiting block 11 are arranged on a needle body of the puncture needle 9, so that the puncture needle 9 is limited and prevented from falling from the installation hole 8.

Further, a gap 12 is left between the needle body of the puncture needle 9 between the upper limit block 10 and the lower limit block 11 and the mounting hole 8 so that the puncture needle 9 can move relative to the puncture rod 4.

Since the needles 9 on the puncture rod 4 can always keep a state of being vertical to the material in the process of moving the puncture rod 4, the distance between the adjacent needles 9 can have a slight difference in different states, as shown in fig. 4 and 5, when the needles 9 contact the material and gradually puncture along with the movement of the main shaft 1, the horizontal distance between the two adjacent needles 9 is at most L1 and at least L2, and if the needles 9 cannot be adjusted adaptively in the process, a pulling force between the needles 9 and the material can be generated to cause the material damage in the process of puncturing.

Thus, in this embodiment, a gap 12L0 remains between the needle body and the mounting hole 8 on the lancet needle 9 between the upper and lower stop blocks 10, 11 as shown in FIG. 6, and there is a mathematical relationship between L1, L2, L0: l2+ L0= L1, when the horizontal spacing between adjacent needles 9 is enlarged along with the movement of the main shaft 1 after the needles 9 penetrate into the material, the needles 9 can be forced to move in the mounting holes 8, so that the change of the spacing is automatically adapted, and the situation that the material is damaged due to the action force generated between the needles 9 and the material is avoided.

Further, evenly overlap on the main shaft 1 and be equipped with a plurality of backup pads 13, fixed mounting has a plurality of wear-resisting covers 14 on the backup pad 13, puncture rod 4 pastes and establishes on wear-resisting cover 14.

Specifically, as shown in fig. 7, in this embodiment, a support plate 13 is mounted on the main shaft 1, the support plate 13 is mounted on the main shaft 1 at a plurality of uniform and equal intervals, and notches corresponding to the puncture rod 4 are formed in the outer periphery of the support plate 13, a wear-resistant sleeve 14 is fixedly mounted in the notches, the puncture rod 4 is attached to the wear-resistant sleeve 14, on one hand, the support plate 13 can support the puncture rod 4, on the other hand, in the rotating process of the main shaft 1, the puncture rod 4 rotates relative to the support plate 13, and the wear-resistant sleeve 14 can reduce wear.

Further, roll formula sizing material piercing depth is still including conveyer belt 15 and conveying roller 16, conveying roller 16 has two and locates 1 both sides of main shaft separately, conveyer belt 15 cover is established on conveying roller 16, end cover 17 is installed at the both ends of main shaft 1, install material layer board 18 on the end cover 17, set up a plurality of perforation 19 on the material layer board 18 and be located conveyer belt 15 top.

Specifically, in this embodiment, the puncturing device further includes two conveyor belts 15 and two conveyor rollers 16, wherein the two conveyor rollers 16 are respectively disposed on two sides of the main shaft 1, the conveyor belts 15 are sleeved on the two conveyor rollers 16, the material is placed on the conveyor belts 15, the conveyor rollers 16 rotate to drive the conveyor belts 15 to move so as to drive the material to move, the rotating main shaft 1 is used for puncturing operation, meanwhile, in order to improve the puncturing effect and prevent the puncturing needles 9 from puncturing the conveyor belts 15, in this embodiment, end covers 17 are installed at two ends of the main shaft 1, meanwhile, material supporting plates 18 are installed on the end covers 17, a plurality of through holes 19 are formed in the material supporting plates 18, the material supporting plates 18 are located above the conveyor belts 15, the material is also stretched on the material supporting plates 18, when the main shaft 1 rotates, the puncturing rods 4 move with the puncturing needles, the material 9 extends into the through holes 19 of the material supporting plates 18 after puncturing the material, while ensuring complete penetration, the needles 9 are prevented from penetrating the conveyor belt 15.

Further, the rolling type rubber material puncturing device further comprises steering rollers 20, eight steering rollers 20 are symmetrically arranged on two sides of the bottom of the main shaft 1, and the conveying belt 15 is stretched on the steering rollers 20 so that the conveying belt 15 below the main shaft 1 is concave.

In order to further prevent the needles 9 from sticking to the conveyor belt 15, in this embodiment, there are also provided eight turning rollers 20, the turning rollers 20 are symmetrically disposed on two sides of the lower portion of the main shaft 1, and the conveyor belt 15 is stretched over the turning rollers 20, so that the conveyor belt 15 below the main shaft 1 is concave, and even if the needles 9 pass through the through holes 19 of the material supporting plate 18, the needles cannot touch the conveyor belt 15.

Further, a main shaft belt wheel 21 is installed at any end of the main shaft 1, a conveying belt wheel 22 is installed at one end of any one conveying roller 16, a transmission belt wheel 23 is installed at the other end of the any one conveying roller 16, the rolling type rubber material puncturing device further comprises a conveying motor 24, a driving belt wheel 25 is installed on an output shaft of the conveying motor 24, and the driving belt wheel 25 and the conveying belt wheel 22, the main shaft belt wheel 21 and the transmission belt wheel 23 are connected through belts.

Specifically, in this embodiment, one conveying motor 24 drives the conveying roller 16 and the main shaft 1 to rotate synchronously, and the implementation manner is as follows: the main shaft pulley 21 is installed at any end of the main shaft 1, the conveying pulley 22 is installed at one end of any conveying roller 16, the driving pulley 23 is installed at the other end of any conveying roller 16, the driving pulley 23 and the main shaft pulley 21 are connected through a belt, the driving pulley 25 is installed on an output shaft of the conveying motor 24, the conveying pulley 22 and the driving pulley 25 are connected through the belt, therefore, after the conveying motor 24 is started, the driving pulley 25 drives the conveying pulley 22 to rotate through the belt, namely, the conveying roller 16 is driven to rotate, at the moment, the driving pulley 23 on the conveying roller 16 drives the main shaft pulley 21 to rotate through the belt, and the main shaft 1 and the conveying roller 16 can rotate simultaneously.

It should be emphasized that the embodiments described herein are illustrative rather than restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but also includes other embodiments that can be derived from the technical solutions of the present invention by those skilled in the art.