阅读说明：本技术 一种液态混合型饲料添加剂生产工艺 (Production process of liquid mixed feed additive ) 是由 李新旗 于 2020-05-08 设计创作，主要内容包括：本发明公开了一种液态混合型饲料添加剂生产工艺,所述液态混合型饲料添加剂包括菌剂、酶剂、蜂蜜、红糖和纯净水,其生产工艺包括：进水、清洗器材,器材杀菌,原料称量备用,混合保温,稀释和包装。各种罐体通过蒸汽进行杀菌,以及包材经过蒸汽灭菌,并在灭菌箱内进行灌装,可以有效的减少产品被细菌污染,从而提高储存的时间,简化了步骤,使加工的时间有效缩短,从而提高了效率。(The invention discloses a production process of a liquid mixed feed additive, wherein the liquid mixed feed additive comprises a microbial inoculum, an enzyme agent, honey, brown sugar and purified water, and the production process comprises the following steps: feeding water, cleaning equipment, sterilizing the equipment, weighing raw materials for later use, mixing, preserving heat, diluting and packaging. Various jar bodies are disinfected through steam to and the wrapping material is through steam sterilization, and carry out the filling in the sterilization case, can effectually reduce the product by bacterial contamination, thereby improve the time of storing, simplified the step, make the time of processing effectively shorten, thereby improved efficiency.)

1. A production process of a liquid mixed feed additive is characterized in that: the liquid mixed feed additive comprises microbial inoculum, enzyme agent, honey, brown sugar and purified water, and the production process comprises the following steps: feeding water, cleaning equipment, sterilizing the equipment, weighing raw materials for later use, mixing, preserving heat, diluting, packaging, labeling and warehousing.

2. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: the water inlet comprises the steps of introducing tap water into a first water storage tank (1) and a second water storage tank (2), keeping water levels in the first water storage tank (1) and the second water storage tank (2), ensuring normal use of the water purifier (3), and introducing the purified water into a first purified water storage tank (4), a second purified water storage tank (5) and a third purified water storage tank (6) after the tap water in the first water storage tank (1) and the second water storage tank (2) is made into the purified water by the water purifier (3).

3. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: the cleaning equipment comprises a first purified water storage tank (4), a second purified water storage tank (5) and a third purified water storage tank (6), purified water is introduced into a first feeding tank (13), a second feeding tank (24), a first premixed liquid temporary storage tank (14), a second premixed liquid temporary storage tank (15), a first carrier bacterium agent mixing tank (16), a second carrier bacterium agent mixing tank (17), a third carrier bacterium agent mixing tank (17), a fourth carrier bacterium agent mixing tank (18), a bacterium enzyme mixing tank (25), a temporary finished product storage tank (26) and pipelines communicated with the equipment through a clean water pump, the equipment is cleaned, and after the cleaning water is completely discharged, tank valves are closed.

4. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: the sterilization comprises the steps that steam generated by a steam generator (7) is used for carrying out steam sterilization on a feeding tank I (13), a feeding tank II (24), a premixed liquid temporary storage tank I (14), a premixed liquid temporary storage tank II (15), a carrier bacterium agent mixing tank I (16), a carrier bacterium agent mixing tank II (17), a carrier bacterium agent mixing tank III (17), a carrier bacterium agent mixing tank IV (18), a bacterium enzyme mixing tank (25), a finished product temporary storage tank (26) and pipelines communicated with all devices, and the temperature is higher than 110 ℃ and is kept for 10 min.

5. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: weighing the microbial inoculum, the enzyme and the honey in the raw material warehouse into proper specific gravity through a first ingredient scale (8), a second ingredient scale (9) and a third ingredient scale (10), putting the materials into a transfer box, transferring the materials into a first material liquid stirring tank (11) for premixing, and temporarily storing the materials in the first material liquid stirring tank (11) after stirring; weighing proper brown sugar from a raw material warehouse, transferring the brown sugar into a cooking pot (12), mixing purified water, heating and dissolving by using natural gas, filtering impurities of the brown sugar, introducing the brown sugar into a feeding tank I (13), selecting a premixed liquid temporary storage tank I (14) or a premixed liquid temporary storage tank II (15) according to the configuration, introducing the purified water in a purified water storage tank I (4), a purified water storage tank II (5) and a purified water storage tank III (6) into the premixed liquid temporary storage tank I (14) or the premixed liquid temporary storage tank II (15), respectively, and cooling a carrier microbial inoculum mixing tank I (16), a carrier microbial inoculum mixing tank II (17), a carrier microbial inoculum mixing tank III (18) and a carrier microbial inoculum mixing tank IV (19) for later use; conveying the microbial inoculum, the enzyme agent and the honey in the first feed liquid stirring tank (11) to a production workshop for later use, then cleaning the first feed liquid stirring tank (11) by using purified water, weighing and metering cleaning liquid, and taking the cleaning liquid as a supplementing liquid of a first premixed liquid temporary storage tank (14) and a second premixed liquid temporary storage tank (15) for later use; and the transfer window takes the premixed microbial inoculum to be added into purified water in the feeding tank I (13), the purified water storage tank I (4), the purified water storage tank II (5) and the purified water storage tank III (6) for premixing, and then the premixed microbial inoculum is used as a premixed liquid temporary storage tank I (14) and a premixed liquid temporary storage tank II (15) for standby.

6. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: the mixing and heat preservation method comprises the steps of respectively introducing the microbial inoculum feed liquid in the temporary premix storage tank I (14) and the temporary premix storage tank II (15) into the carrier microbial inoculum mixing tank I (16), the carrier microbial inoculum mixing tank II (17), the carrier microbial inoculum mixing tank III (18) and the carrier microbial inoculum mixing tank IV (19) according to configuration, and supplementing the brown sugar water in the feeding tank I (13) into the carrier microbial inoculum mixing tank I (16), the carrier microbial inoculum mixing tank II (17), the carrier microbial inoculum mixing tank III (18) and the carrier microbial inoculum mixing tank IV (19) according to corresponding proportions according to the capacity of the tank bodies, mixing and heat preservation are carried out.

7. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: the dilution comprises the steps of weighing a certain weight from a raw material warehouse, putting the weighed materials into a material liquid stirring and mixing tank I (11), adding purified water to dilute according to a proportion, adding the diluted honey water into a carrier microbial inoculum mixing tank I (16), a carrier microbial inoculum mixing tank II (17), a carrier microbial inoculum mixing tank III (18) and a carrier microbial inoculum mixing tank IV (19) through a feeding tank I (13), mixing and preserving heat, detecting whether the PH value and the microbial inoculum concentration reach the standard, weighing the enzyme from a transfer window according to the configured amount through a material mixing scale IV (20), a material mixing scale V (21) or a material mixing scale VI (22), then entering a material liquid stirring tank II (23), then the mixture is mixed with a corresponding carrier bacterium agent mixing tank I (16), a carrier bacterium agent mixing tank II (17), a carrier bacterium agent mixing tank III (18) and a carrier bacterium agent mixing tank IV (19) through a feeding tank II (24), and then the mixture enters a bacterium enzyme mixing tank (25) for mixing.

8. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: the packaging comprises the steps of uniformly mixing bacteria and enzymes, detecting, introducing a filter (27), filtering, filling in a filling machine (29), filling redundant finished products in a finished product temporary storage tank (26), waiting for filling, starting a steam generator (7), sterilizing packaging materials, keeping the temperature at 150 ℃ for 10 seconds, and filling the sterilized packaging materials in a sterilizing box (28) through a transfer door of a sterile room.

9. The production process of the liquid mixed type feed additive according to claim 1, wherein the production process comprises the following steps: and the labeling warehousing comprises the step of labeling the filled product by using a labeling machine and storing the labeled product in a warehouse with ventilation and shady back.

Technical Field

The invention relates to the field of feed additives, in particular to a production process of a liquid mixed type feed additive.

Background

The feed additive is a small amount or trace substance added in the production, processing and using processes of feed, and the feed additive is small in dosage but remarkable in effect. The feed additive is a raw material inevitably used in modern feed industry, and has obvious effects on strengthening the nutritive value of basic feed, improving the production performance of animals, ensuring the health of the animals, saving the feed cost, improving the quality of animal products and the like.

The feed additive is divided into microbial feed additive and Chinese herbal medicine feed additive. Wherein the microbial feed additive is a microbial product that replaces or balances one or more bacterial strains in the ecosystem of an animal. In a narrow sense, it is a microbial preparation that stimulates the propagation and growth of beneficial bacterial species, while at the same time, it counteracts the growth of harmful bacterial lines. The microbial feed additive contains a large amount of beneficial bacteria (active lactic acid bacteria, bifidobacteria and bacillus), complex enzyme, chelating peptide, mildew removing agent and the like, and can be rapidly propagated after being used as feed to enter livestock and poultry bodies, on one hand, metabolites of the thrown bacteria and enterotoxin inhibit the growth of other harmful flora, and on the other hand, the microbial feed additive forms normal microbial flora in the host body, so that the microbial feed additive can synthesize main vitamins for the host, provide nutrition and prevent the invasion of pathogenic bacteria.

The production process of the existing liquid mixed feed additive is too complicated, and the produced additive has short storage time because of incomplete sterilization.

Disclosure of Invention

The technical problem to be solved by the invention is to overcome the technical defects and provide a production process of a liquid mixed type feed additive.

In order to solve the problems, the technical scheme of the invention is as follows: a production process of a liquid mixed feed additive, wherein the liquid mixed feed additive comprises a microbial inoculum, an enzyme agent, honey, brown sugar and purified water, and the production process comprises the following steps: feeding water, cleaning equipment, sterilizing the equipment, weighing raw materials for later use, mixing, preserving heat, diluting and packaging.

As an improvement, the water inlet comprises the steps of introducing tap water into the first water storage tank and the second water storage tank, keeping the water levels in the first water storage tank and the second water storage tank, and ensuring the normal use of the water purifier.

As an improvement, the cleaning equipment comprises the steps that purified water in a purified water storage tank I, a purified water storage tank II and a purified water storage tank III is introduced into a feeding tank I, a feeding tank II, a premixed liquid temporary storage tank I, a premixed liquid temporary storage tank II, a carrier microbial agent mixing tank I, a carrier microbial agent mixing tank II, a carrier microbial agent mixing tank III, a carrier microbial agent mixing tank IV, a bacterial enzyme mixing tank, a finished product temporary storage tank and pipelines communicated with the equipment through clean water pumps, the equipment is cleaned, and after the cleaning water is drained to the greatest extent, tank valves are closed.

As an improvement, the sterilization comprises the step of performing steam sterilization on the first feeding tank, the second feeding tank, the first temporary premix liquid storage tank, the second temporary premix liquid storage tank, the first carrier microbial agent mixing tank, the second carrier microbial agent mixing tank, the third carrier microbial agent mixing tank, the fourth carrier microbial agent mixing tank, the bacterial enzyme mixing tank, the temporary finished product storage tank and a pipeline communicated with all devices through steam generated by a steam generator, wherein the temperature is above 110 ℃, and the steam sterilization is kept for 10 min.

As an improvement, the raw material weighing for standby use comprises weighing a microbial inoculum, an enzyme agent and honey in a raw material library to proper specific gravity through a first ingredient scale, a second ingredient scale and a third ingredient scale, putting the materials into a transfer box, transferring the materials into a first material liquid stirring tank for premixing, and temporarily storing the materials in the first material liquid stirring tank after stirring; weighing proper brown sugar from a raw material warehouse, transferring the brown sugar into a cooking pot, mixing purified water, heating and dissolving the brown sugar by using natural gas, filtering impurities of the brown sugar, introducing the brown sugar into a feeding tank I, selecting a premixed liquid temporary storage tank I or a premixed liquid temporary storage tank II according to the configuration, respectively introducing the purified water in a purified water storage tank I, a purified water storage tank II and a purified water storage tank III into the premixed liquid temporary storage tank I or the premixed liquid temporary storage tank II, and cooling a carrier microbial inoculum mixing tank I, a carrier microbial inoculum mixing tank II, a carrier microbial inoculum mixing tank III and a carrier microbial inoculum mixing tank IV for later use; conveying the microbial inoculum, the enzyme agent and the honey in the first feed liquid stirring tank to a production workshop for later use, then cleaning the first feed liquid stirring tank by using purified water, weighing and metering cleaning liquid, and then taking the cleaning liquid as a supplementing liquid of a first premixed liquid temporary storage tank and a second premixed liquid temporary storage tank for later use; and the transfer window takes the premixed microbial inoculum to be added into purified water in the feeding tank I, the purified water storage tank II and the purified water storage tank III for premixing, and then the premixed microbial inoculum is used as the premixed liquid temporary storage tank I and the premixed liquid temporary storage tank II for later use.

As an improvement, the mixing and heat preservation method comprises the steps of respectively introducing the microbial inoculum feed liquid in the temporary premix liquid storage tank I and the temporary premix liquid storage tank II into the carrier microbial inoculum mixing tank I, the carrier microbial inoculum mixing tank II, the carrier microbial inoculum mixing tank III and the carrier microbial inoculum mixing tank IV according to the configuration, supplementing the brown sugar water in the feeding tank I into the carrier microbial inoculum mixing tank I, the carrier microbial inoculum mixing tank II, the carrier microbial inoculum mixing tank III and the carrier microbial inoculum mixing tank IV according to the corresponding proportion according to the capacity of the tank body, and mixing and heat preservation.

The dilution comprises the steps of weighing a certain weight from a raw material library, putting the weighed mixture into a material liquid stirring and mixing tank, adding purified water into the material liquid stirring and mixing tank to dilute the mixture in proportion, adding the diluted honey water into a carrier microbial inoculum mixing tank I, a carrier microbial inoculum mixing tank II, a carrier microbial inoculum mixing tank III and a carrier microbial inoculum mixing tank IV through a feeding tank I, mixing and preserving the heat, detecting whether the pH value and the microbial inoculum concentration reach the standard, weighing an enzyme agent obtained from a transfer window according to the configured amount through a batching scale IV, a batching scale V or a batching scale VI, mixing the enzyme agent with the corresponding carrier microbial inoculum mixing tank I, carrier microbial inoculum mixing tank II, carrier microbial inoculum mixing tank III and carrier microbial inoculum mixing tank IV through the feeding tank II, and mixing the enzyme with the carrier microbial inoculum mixing tank IV.

As an improvement, the packaging comprises the steps of uniformly mixing bacterial enzymes, detecting, introducing a filter, filtering, filling in a filling machine, filling redundant finished products in a finished product temporary storage tank for waiting for filling, starting a steam generator to sterilize packaging materials, keeping the temperature at 150 ℃, continuing for 10 seconds, and filling the sterilized packaging materials in a sterilization box through a sterile room transfer door.

As an improvement, the labeling warehousing comprises that the filled products are labeled by using a labeling machine and are stored in a warehouse with ventilation and shady.

Compared with the prior art, the invention has the advantages that: various jar bodies are disinfected through steam to and the wrapping material is through steam sterilization, and carry out the filling in the sterilization case, can effectually reduce the product by bacterial contamination, thereby improve the time of storing, simplified the step, make the time of processing effectively shorten, thereby improved efficiency.

Drawings

FIG. 1 is a process flow diagram of the present invention.

As shown in the figure: 1. the system comprises a first water storage tank, a second water storage tank, a third water storage tank, a fourth water storage tank, a fifth water storage tank, a fourth water storage tank, a fifth water storage tank, a sixth water storage tank, a fourth water storage tank, a sixth water storage tank, a fifth water storage tank, a sixth water storage tank, a fifth water storage tank, a sixth water storage.

Detailed Description

The following further describes embodiments of the present invention with reference to the accompanying drawings. In which like parts are designated by like reference numerals.

In order to make the content of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

As shown in fig. 1, a production process of a liquid mixed feed additive, which comprises a microbial inoculum, an enzyme agent, honey, brown sugar and purified water, comprises the following steps: feeding water, cleaning equipment, sterilizing the equipment, weighing raw materials for later use, mixing, preserving heat, diluting, packaging, labeling and warehousing.

The water inlet comprises the steps that tap water is introduced into the first water storage tank 1 and the second water storage tank 2, water levels in the first water storage tank 1 and the second water storage tank 2 are kept, normal use of the water purifier 3 is guaranteed, and after the tap water in the first water storage tank 1 and the second water storage tank 2 is made into purified water by the water purifier 3, the purified water is introduced into the first purified water storage tank 4, the second purified water storage tank 5 and the third purified water storage tank 6.

The cleaning equipment comprises a first purified water storage tank 4, a second purified water storage tank 5 and a third purified water storage tank 6, purified water is introduced into a first feeding tank 13, a second feeding tank 24, a first premixed liquid temporary storage tank 14, a second premixed liquid temporary storage tank 15, a first carrier microbial agent mixing tank 16, a second carrier microbial agent mixing tank 17, a third carrier microbial agent mixing tank 17, a fourth carrier microbial agent mixing tank 18, a bacterial enzyme mixing tank 25, a temporary finished product storage tank 26 and pipelines communicated with the equipment through clean water pumps, the equipment is cleaned, and after the cleaning water is completely discharged, tank valves are closed.

The sterilization comprises the steps that steam generated by the steam generator 7 is used for carrying out steam sterilization on the first feeding tank 13, the second feeding tank 24, the first temporary premixed solution storage tank 14, the second temporary premixed solution storage tank 15, the first carrier microbial agent mixing tank 16, the second carrier microbial agent mixing tank 17, the third carrier microbial agent mixing tank 17, the fourth carrier microbial agent mixing tank 18, the bacterial enzyme mixing tank 25, the temporary finished product storage tank 26 and pipelines communicated with all devices, the temperature is higher than 110 ℃, the temperature is kept for 10min, and the gas equipment needs to be checked before the steam generator 7 works.

Weighing the microbial inoculum, the enzyme and the honey in the raw material library to proper specific gravity through a first ingredient scale 8, a second ingredient scale 9 and a third ingredient scale 10, putting the materials into a transfer box, transferring the materials into a first material liquid stirring tank 11 for premixing, and temporarily storing the materials in the first material liquid stirring tank 11 after stirring; weighing proper brown sugar from a raw material warehouse, transferring the brown sugar into a cooking boiler 12, mixing purified water, heating and dissolving the brown sugar by using natural gas, filtering impurities of the brown sugar, introducing the brown sugar into a feeding tank I13, selecting a premix temporary storage tank I14 or a premix temporary storage tank II 15 according to configuration, introducing the purified water in a purified water storage tank I4, a purified water storage tank II 5 and a purified water storage tank III 6 into the premix temporary storage tank I14 or the premix temporary storage tank II 15 respectively, and cooling a carrier microbial inoculum mixing tank I16, a carrier microbial inoculum mixing tank II 17, a carrier microbial inoculum mixing tank III 18 and a carrier microbial inoculum mixing tank IV 19 for later use; conveying the microbial inoculum, the enzyme agent and the honey in the feed liquid stirring tank I11 to a production workshop for later use, then cleaning the feed liquid stirring tank I11 by using purified water, and weighing and metering cleaning liquid to be used as supplementary liquid of a premix liquid temporary storage tank I14 and a premix liquid temporary storage tank II 15 for later use; the transfer window takes the premixed microbial inoculum to be added into purified water in the feeding tank I13, the purified water storage tank I4, the purified water storage tank II 5 and the purified water storage tank III 6 for premixing, and then the premixed microbial inoculum is used as a premixed liquid temporary storage tank I14 and a premixed liquid temporary storage tank II 15 for standby, and when the batching scale I8, the batching scale II 9 and the batching scale III 10 are used, a dust remover and air conditioning equipment need to be started to keep weighing accuracy.

And the mixing and heat preservation comprises the steps of respectively introducing the microbial inoculum feed liquid in the temporary premix liquid storage tank I14 and the temporary premix liquid storage tank II 15 into a carrier microbial inoculum mixing tank I16, a carrier microbial inoculum mixing tank II 17, a carrier microbial inoculum mixing tank III 18 and a carrier microbial inoculum mixing tank IV 19 according to the configuration, and supplementing the brown sugar water in the feeding tank I13 into the carrier microbial inoculum mixing tank I16, the carrier microbial inoculum mixing tank II 17, the carrier microbial inoculum mixing tank III 18 and the carrier microbial inoculum mixing tank IV 19 according to the corresponding proportion according to the capacity of the tank bodies, mixing and preserving heat.

The dilution comprises the steps of weighing a certain weight from a raw material warehouse, putting the weighed mixture into a material liquid stirring and mixing tank I11, adding purified water into the mixture to dilute the mixture in proportion, adding the diluted honey water into a carrier microbial inoculum mixing tank I16, a carrier microbial inoculum mixing tank II 17, a carrier microbial inoculum mixing tank III 18 and a carrier microbial inoculum mixing tank IV 19 through a feeding tank I13, mixing and preserving the mixture, detecting whether the pH value and the microbial inoculum concentration reach the standard, weighing the enzyme from a transfer window according to the configured amount through a batching scale IV 20, a batching scale V21 or a batching scale VI 22, then entering a material liquid stirring tank II 23, then mixing the enzyme with the corresponding carrier microbial inoculum mixing tank I16, the carrier microbial inoculum mixing tank II 17, the carrier microbial inoculum mixing tank III 18 and the carrier microbial inoculum mixing tank IV 19 through a feeding tank II 24, then entering a bacterial enzyme mixing tank 25 to mix, and when the batching scale IV 20, the batching scale V21 or the batching scale VI 22 is used, the dust remover and the air conditioning equipment are required to be started to keep accurate weighing.

The packaging comprises the steps of uniformly mixing bacteria and enzymes, detecting, introducing a filter 27, filtering, filling in a filling machine 29, filling redundant finished products in a finished product temporary storage tank 26, waiting for filling, starting a steam generator 7 to sterilize packaging materials, keeping the temperature at 150 ℃, continuing for 10 seconds, and filling the sterilized packaging materials in a sterilization box 28 through a transfer door of a sterile room.

And the labeling warehousing comprises the step of labeling the filled product by using a labeling machine and storing the labeled product in a warehouse with ventilation and shady back.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.