阅读说明：本技术 一种环保高效电缆生产用拉丝装置及其使用方法 (Environment-friendly and efficient wire drawing device for cable production and use method thereof ) 是由 刘海深 于 2020-05-22 设计创作，主要内容包括：一种环保高效电缆生产用拉丝装置及其使用方法,包括拉丝装置,拉丝装置的进料端前置设有除杂装置和上料装置,拉丝装置的出料端后置设有调整装置和卷收装置。采用上述结构,大大提升了整个拉丝工序的工作效率,更加节省人力,更加方便,利于产品的持续加工处理；整个拉丝工序产生污染较小,并可以有效的收集处理,避免对空气水源产生较大的污染；多级拉丝配合切削粉使用,不仅有效降低了拉丝过程产生的热量,更加对拉丝材质进行保护,避免锈蚀；整个拉丝产线结构合理,使用方便,拉丝效果好、效率高,实用性极强。(The environment-friendly and efficient cable production wire drawing device comprises a wire drawing device, wherein an impurity removing device and a feeding device are arranged in front of a feeding end of the wire drawing device, and an adjusting device and a winding device are arranged behind a discharging end of the wire drawing device. By adopting the structure, the working efficiency of the whole wire drawing process is greatly improved, more labor is saved, the wire drawing process is more convenient, and the continuous processing of products is facilitated; the pollution generated in the whole wire drawing process is small, and the wire drawing process can be effectively collected and processed, so that the air water source is prevented from generating large pollution; the multi-stage wire drawing is matched with cutting powder, so that the heat generated in the wire drawing process is effectively reduced, the wire drawing material is protected, and the corrosion is avoided; the whole wire drawing production line is reasonable in structure, convenient to use, good in wire drawing effect, high in efficiency and extremely strong in practicability.)

1. The utility model provides a wire drawing device is used in high-efficient cable manufacture of environmental protection, includes wire drawing device (3), its characterized in that: the front end of the feed end of the wire drawing device (3) is provided with an impurity removing device (2) and a feeding device (1), and the rear end of the discharge end of the wire drawing device (3) is provided with an adjusting device (4) and a winding device (5).

2. The drawing device for producing the environment-friendly and efficient cable according to claim 1, which is characterized in that: the feeding device (1) comprises a first base (6), a mounting groove (17) and a bearing plate (18) are arranged on the first base (6), a first lead screw (19) is arranged in the mounting groove (17), one end of the first lead screw (19) is connected with the output end of a first motor (15), the first motor (15) is connected with the first base (6) through a first motor base (16), a movable frame (13) matched with the mounting groove (17) and the bearing plate (18) is arranged at one end of the first base (6), a pulley (21) is arranged at the bottom of the movable frame (13), a fixed frame (14) is arranged at the other end of the first base (6), lead screw structures are arranged on the movable frame (13) and the fixed frame (14), a rotating shaft (20) is arranged on the lead screw structure in the movable frame (13), a connecting rod (22) is arranged on the rotating shaft (20), and a limiting plate (23) is arranged on the connecting rod (, the feeding end of the first base (6) is provided with a feeding slope plate (7), and the discharging end of the first base (6) is provided with a positioning structure.

3. The drawing device for producing the environment-friendly and efficient cable according to claim 2, characterized in that: the positioning structure comprises a second base (8) connected with the first base (6), a first support frame (9), a second roller (11) and a third roller (12) are symmetrically arranged on the second base (8), a plurality of first rollers (10) are arranged between the first support frames (9) symmetrically arranged, and the second roller (11) and the third roller (12) are arranged on two sides of the first rollers (10) in a row and are arranged in a staggered mode along the discharging shaft of the feeding device (1).

4. The drawing device for producing the environment-friendly and efficient cable according to claim 1, which is characterized in that: impurity removal device (2) include first casing (24), be equipped with two extrusion wheel (26) of symmetry complex in first casing (24), a plurality of first leading wheel (27), extrusion cover (28) and symmetry set up clean cover (29) in extrusion cover (28) both sides, all be equipped with multiunit extrusion point (30) on extrusion wheel (26) and extrusion cover (28), be equipped with multiunit brush hair (31) in clean cover (29), extrusion cover (28) and clean cover (29) are located between two first leading wheel (27) of horizontal position, be equipped with installation pole (32) in first casing (24), installation cover (33) and installation pole (32) cooperation installation on top cap (25) through it.

5. The drawing device for producing the environment-friendly and efficient cable according to claim 1, which is characterized in that: the wire drawing device (3) comprises a second shell (34), a plurality of groups of wire drawing shafts (36) are arranged in the second shell (34), a wire drawing structure (37) is arranged between every two adjacent wire drawing shafts (36), a second guide wheel (38) and a third guide wheel (39) are respectively arranged at the feeding end and the discharging end of the second shell (34), a plurality of access covers (35) are arranged on the second shell (34), a supporting shaft (40) and a bearing frame (48) are arranged at the bottom of each wire drawing shaft (36), a rotating seat (47) is arranged at the bottom of each supporting shaft (40), a plurality of second driving wheels (45) are arranged on each supporting shaft (40), the adjacent wire drawing shafts (36) are in matched transmission with the second driving wheels (45) through second driving belts (46), the wire drawing shafts (36) at one end are also matched with the first driving wheels (42) through first driving belts (43), and the first driving wheels (42) are connected with output shafts of second motors (41), the bottom of the second motor (41) is provided with a second motor seat (44), and the bearing frame (48) is provided with a mounting hole (50) matched with the wire drawing shaft (36) and a ball (49) embedded at the top of the bearing frame (48).

6. The drawing device for producing the environment-friendly and efficient cable according to claim 5, wherein the drawing device comprises: the wire drawing structure (37) comprises a wire drawing die (51), a fourth guide wheel (54) and a fifth guide wheel (55), the fourth guide wheel and the fifth guide wheel are connected with the second shell (34), the wire drawing die (51) is arranged on the second shell (34) through a fixing block (52), a hopper (53) is arranged at the top of the wire drawing die (51), and a feed inlet (56) at the feed end of the wire drawing die (51) is arranged at the communication position of the hopper (53) and the wire drawing die (51).

7. The drawing device for producing the environment-friendly and efficient cable according to claim 1, which is characterized in that: the adjusting device (4) comprises a third base (57), an adjusting pad (58) and an adjusting wheel (60) are arranged on the third base (57), and a sixth guide wheel (59) is arranged on the adjusting pad (58).

8. The drawing device for producing the environment-friendly and efficient cable according to claim 1, which is characterized in that: the winding device (5) comprises a fourth base (61), two rotating frames (62) are symmetrically arranged on the fourth base (61), a mounting shaft (78) is arranged on each rotating frame (62), a winding wheel (63) is sleeved on each mounting shaft (78), a second supporting frame (64) is arranged at the feeding end of the fourth base (61), a reciprocating screw rod (65) is arranged on each second supporting frame (64), a reciprocating block (66) matched with the reciprocating screw rod (65) is arranged on each reciprocating screw rod (65), two adjacent fourth rolling shafts (67) are arranged at the bottom of each reciprocating block (66), a third driving wheel (68) is arranged at one end of each reciprocating screw rod (65), the third driving wheel (68) is in matched transmission with the fourth driving wheel (70) through a third driving belt (69), the fourth driving wheel (70) is connected with the output end of a third motor (71), the third motor (71) is connected with the fourth base (61) through a third motor base (72), fourth drive wheel (70) are equipped with connecting seat (73), be equipped with a plurality of stopper (74) on connecting seat (73), the cover has adapter sleeve (75) on connecting seat (71), be equipped with in adapter sleeve (75) a plurality of and stopper (74) complex spacing slide (76), be equipped with first spacing (77) on the outer wall of adapter sleeve (75), be equipped with first spacing groove (79) on installation axle (78), first spacing groove (79) and adapter sleeve (75) and first spacing (77) are mutually supported and the internal surface of first spacing groove (79) and the surface of first spacing (77) all scribble the skid resistant course.

9. The drawing device for producing the environment-friendly and efficient cable according to claim 1, which is characterized in that: the installation axle (78) on be equipped with a plurality of second spacing strips (80), be equipped with a plurality of spacing grooves (81) of second with spacing strip (80) complex on rolling up wheel (63).

10. The use method of the drawing device for producing the environment-friendly and efficient cable according to any one of claims 1 to 9 is characterized by comprising the following steps of:

firstly), a material to be subjected to wire drawing is arranged on a feeding device (1) and is fixed by a movable frame (13) and a fixed frame (14), the position of the material is adjusted by a screw rod structure on the movable frame (13) and the fixed frame (14), and the material passes through a second roller (11) and a third roller (12) and bypasses a first roller (10);

secondly), the materials pass between two symmetrically arranged extrusion wheels (26), sequentially bypass a plurality of first guide wheels (27), pass through an extrusion sleeve (28) and a cleaning sleeve (29), and are finally output through the first guide wheels (27) close to the discharge end;

thirdly), the materials are finally output by a third guide wheel (39) through a second guide wheel (38), a plurality of wire drawing shafts (36) and a wire drawing structure (37) positioned between the adjacent wire drawing shafts (36), multi-stage wire drawing is carried out, and cutting powder in a hopper (53) is added in continuously matching with a wire drawing process in the process that the materials pass through the wire drawing structure (37);

fourthly), the materials enter the adjusting device (4) to eliminate stress adjustment after wire drawing, and final winding is facilitated;

fifthly) the material is wound through the matching of the winding wheel (63) and the third motor (71), in the winding process, the material is rotated through the reciprocating screw rod (65), the material is conveyed through the position of the two fourth rolling shafts (67) to make the winding more uniform, after the winding is finished, the sliding connecting sleeve (75) is disconnected from the third motor (71) and the installation shaft (78), and the wire drawing and winding process can be continued by replacing the new winding wheel (63) for continuous processing.

Technical Field

The invention relates to the field of cable production devices, in particular to an environment-friendly and efficient wire drawing device for cable production and a using method thereof.

Background

A wire drawing machine for processing cables belongs to pre-processing equipment for producing metal products such as standard parts and the like, and aims to draw wires or rods which are produced and transported to metal product production enterprises such as standard parts and the like by steel manufacturers through the wire drawing machine, so that the diameters, the roundness, the internal metallographic structure, the surface finish and the straightness of the wires or rods all meet the raw material processing requirements required by the production of the metal products such as the standard parts and the like. Therefore, the pretreatment quality of the wire drawing machine on the wire or the bar is directly related to the product quality of metal product production enterprises such as standard parts and the like; the wire drawing machine belongs to the metal wire drawing machine in the metal product equipment industry, and is widely applied to production and preprocessing treatment of metal products such as steel wires, rope making wires, prestressed steel wires, standard parts and the like. In the actual production process, the line of production of wire drawing machine generally can be divided into the material loading, the wire drawing with receive five stages of material, current wire drawing equipment is in producing the line, each material loading with receive in the material process, there is the inconvenient operation, the problem of consuming time and power, there is the overheated condition of friction in the wire drawing process, adopt the water-cooling mode to need to increase clearance structure, it is more loaded down with trivial details, adopt air-cooled mode dust great and the cooling effect is not good, if not handle wire drawing material surface before the wire drawing, reduce wire drawing quality because adnexed impurity on it easily, go wrong, and current edulcoration mode adopts acidic edulcoration mostly, can produce more sewage, the treatment cost has not only been promoted, more can the polluted environment.

Disclosure of Invention

The invention aims to solve the technical problem of providing the wire drawing device for the production of the environment-friendly and efficient cable and the use method thereof, which greatly improve the working efficiency of the whole wire drawing process, save more manpower, be more convenient and be beneficial to the continuous processing of products; the pollution generated in the whole wire drawing process is small, and the wire drawing process can be effectively collected and processed, so that the air water source is prevented from generating large pollution; the multi-stage wire drawing is matched with cutting powder, so that the heat generated in the wire drawing process is effectively reduced, the wire drawing material is protected, and the corrosion is avoided; the whole wire drawing production line is reasonable in structure, convenient to use, good in wire drawing effect, high in efficiency and extremely strong in practicability.

In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the utility model provides a wire drawing device is used in high-efficient cable manufacture of environmental protection, includes the wire drawing device, is equipped with edulcoration device and loading attachment before the feed end of wire drawing device, is equipped with adjusting device and roll-up device behind the discharge end of wire drawing device.

In the preferred scheme, loading attachment include first base, be equipped with mounting groove and carrier plate on the first base, be equipped with first lead screw in the mounting groove, the one end of first lead screw is connected with the output of first motor, first motor is connected with first base through first motor cabinet, the one end of first base is equipped with and removes the frame with mounting groove and carrier plate complex, the bottom of removing the frame is equipped with the pulley, the other end of first base is equipped with the mount, all be equipped with the lead screw structure on removing frame and the mount, the structural pivot that is equipped with of lead screw in removing the frame, be equipped with the connecting rod in the pivot, be equipped with the limiting plate on the connecting rod, the feed end of first base is equipped with material loading ramp, the discharge end of first base is equipped with location structure.

In a preferable scheme, the positioning structure comprises a second base connected with the first base, a first support frame, a second rolling shaft and a third rolling shaft are symmetrically arranged on the second base, a plurality of first rolling shafts are arranged between the first support frames which are symmetrically arranged, and the second rolling shaft and the third rolling shaft are arranged on two sides of the first rolling shaft in a row and are arranged in a staggered mode along a discharging shaft of the feeding device.

In the preferred scheme, the impurity removing device comprises a first shell, two extrusion wheels, a plurality of first guide wheels, an extrusion sleeve and cleaning sleeves are symmetrically arranged on two sides of the extrusion sleeve in a symmetrical mode in the first shell, a plurality of groups of extrusion points are arranged on the extrusion wheels and the extrusion sleeve respectively, a plurality of groups of bristles are arranged in the cleaning sleeves, the extrusion sleeves and the cleaning sleeves are located between the two first guide wheels on the horizontal position, an installation rod is arranged in the first shell, and the top cover is installed with the installation rod in a matched mode through the installation sleeve on the top cover.

In the preferred scheme, the wire drawing device comprises a second shell, a plurality of groups of wire drawing shafts are arranged in the second shell, a wire drawing structure is arranged between every two adjacent wire drawing shafts, a second guide wheel and a third guide wheel are respectively arranged at the feeding end and the discharging end of the second shell, a plurality of access covers are arranged on the second shell, a supporting shaft and a bearing frame are arranged at the bottom of each wire drawing shaft, a rotating seat is arranged at the bottom of the supporting shaft, a plurality of second driving wheels are arranged on the supporting shaft, the adjacent wire drawing shafts are in matched transmission through a second driving belt and the second driving wheels, the wire drawing shafts located at one ends are matched with a first driving wheel through the first driving belt, the first driving wheel is connected with an output shaft of a second motor, a second motor seat is arranged at the bottom of the second motor, and a mounting hole matched with the wire drawing shafts and a ball embedded at the.

In an optimized scheme, the wire drawing structure comprises a wire drawing die, a fourth guide wheel and a fifth guide wheel, wherein the fourth guide wheel and the fifth guide wheel are connected with the second shell, the wire drawing die is arranged on the second shell through a fixing block, a hopper is arranged at the top of the wire drawing die, and a feed inlet at the feed end of the wire drawing die is arranged at the communication position of the hopper and the wire drawing die.

In a preferred scheme, the adjusting device comprises a third base, an adjusting pad and an adjusting wheel are arranged on the third base, and a sixth guide wheel is arranged on the adjusting pad.

In a preferred scheme, the winding device comprises a fourth base, two rotating frames are symmetrically arranged on the fourth base, an installation shaft is arranged on each rotating frame, a winding wheel is sleeved on the installation shaft, a second support frame is arranged at the feed end of the fourth base, a reciprocating lead screw is arranged on the second support frame, a reciprocating block matched with the reciprocating lead screw is arranged on the reciprocating lead screw, two adjacent fourth rolling shafts are arranged at the bottom of the reciprocating block, a third driving wheel is arranged at one end of the reciprocating lead screw and is in matched transmission with the fourth driving wheel through a third driving belt, the fourth driving wheel is connected with the output end of a third motor, the third motor is connected with the fourth base through a third motor seat, a connecting seat is arranged on the fourth driving wheel, a plurality of limiting blocks are arranged on the connecting seat in a sleeved mode, a plurality of limiting slideways matched with the limiting blocks are arranged in the connecting seat, and a first limiting strip is arranged, the installation axle is equipped with first spacing groove, and first spacing groove and adapter sleeve and first spacing mutually support and the internal surface of first spacing groove and the surface of first spacing strip all are scribbled the skid resistant course.

In the preferred scheme, the installation axle on be equipped with a plurality of second spacing strips, be equipped with a plurality of and the spacing strip complex second spacing groove of second on the rolling wheel.

The environment-friendly and efficient wire drawing device for cable production and the use method thereof provided by the invention have the following beneficial effects by adopting the structure:

(1) the working efficiency of the whole wire drawing process is greatly improved, the labor is saved, the operation is more convenient, and the continuous processing of products is facilitated;

(2) the pollution generated in the whole wire drawing process is small, and the wire drawing process can be effectively collected and processed, so that the air water source is prevented from generating large pollution;

(3) the multi-stage wire drawing is matched with cutting powder, so that the heat generated in the wire drawing process is effectively reduced, the wire drawing material is protected, and the corrosion is avoided;

(4) the whole wire drawing production line is reasonable in structure, convenient to use, good in wire drawing effect, high in efficiency and extremely strong in practicability.

Drawings

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of the feeding device of the present invention.

Fig. 3 is a schematic structural diagram of a first base according to the present invention.

Fig. 4 is a schematic structural diagram of the moving frame according to the present invention.

Fig. 5 is a schematic view of the fixing frame of the present invention.

FIG. 6 is a schematic view of the structure of the trash removal device of the present invention.

Fig. 7 is a schematic view of the structure of the extrusion wheel of the present invention.

Fig. 8 is a schematic view of the construction of the extrusion housing and cleaning housing of the present invention.

Fig. 9 is a schematic view of the structure of the top cover of the present invention.

Fig. 10 is a schematic structural view of a drawing apparatus of the present invention.

Fig. 11 is a schematic view of a spool structure according to the present invention.

Fig. 12 is a schematic structural view of a bearing frame of the present invention.

Fig. 13 is a schematic drawing of the wire drawing structure of the present invention.

Fig. 14 is a sectional view of a drawing die and hopper arrangement of the present invention.

FIG. 15 is a schematic structural diagram of an adjusting device according to the present invention.

Fig. 16 is a schematic structural view of the furling device of the present invention.

Fig. 17 is a schematic structural diagram of a third motor according to the present invention.

FIG. 18 is a schematic view of the winding wheel of the present invention.

In the figure: the device comprises a feeding device 1, an impurity removing device 2, a wire drawing device 3, an adjusting device 4, a winding device 5, a first base 6, a feeding ramp plate 7, a second base 8, a first support frame 9, a first roller 10, a second roller 11, a third roller 12, a moving frame 13, a fixed frame 14, a first motor 15, a first motor base 16, a mounting groove 17, a support plate 18, a first screw rod 19, a rotating shaft 20, a pulley 21, a connecting rod 22, a limiting plate 23, a first shell 24, a top cover 25, an extrusion wheel 26, a first guide wheel 27, an extrusion sleeve 28, a cleaning sleeve 29, an extrusion point 30, bristles 31, a mounting rod 32, a mounting sleeve 33, a second shell 34, an access cover 35, a wire drawing shaft 36, a wire drawing structure 37, a second guide wheel 38, a third guide wheel 39, a support shaft 40, a second motor 41, a first transmission wheel 42, a first transmission belt 43, a second motor base 44, a second transmission wheel 45 and a second transmission belt 46, the device comprises a rotating seat 47, a bearing frame 48, a ball 49, a mounting hole 50, a wire drawing die 51, a fixed block 52, a hopper 53, a fourth guide wheel 54, a fifth guide wheel 55, a feed inlet 56, a third base 57, an adjusting pad 58, a sixth guide wheel 59, an adjusting wheel 60, a fourth base 61, a rotating frame 62, a winding wheel 63, a second support frame 64, a reciprocating screw rod 65, a reciprocating block 66, a fourth roller 67, a third driving wheel 68, a third driving belt 69, a fourth driving wheel 70, a third motor 71, a third motor seat 72, a connecting seat 73, a limiting block 74, a connecting sleeve 75, a limiting slide 76, a first limiting strip 77, a mounting shaft 78, a first limiting groove 79, a second limiting strip 80 and a second limiting groove 81.

Detailed Description