阅读说明：本技术 提高单铁口高炉出铁能力的铁口处理方法 (Iron notch treatment method for improving iron tapping capacity of single-iron-notch blast furnace ) 是由 赵甲虎 曾华锋 黄彬 雷电 宋剑 饶家庭 李刚 岳彩东 杨海 文道辉 孙东 温 于 2021-07-16 设计创作，主要内容包括：本发明涉及高炉炼铁装备领域,尤其是一种具有更长使用寿命的提高单铁口高炉出铁能力的铁口处理方法,其特征在于：在铁口的孔道进行堵口之前,用于盛放炮泥的液压炮缸内温度范围在60—80℃之间；在铁口的孔道进行堵口时,液压炮打泥压力在160—280Mpa；在堵口结束后进行开口时,用钻头进行扩眼开口。本发明尤其适用于单铁口高炉的铁口处理工艺之中。(The invention relates to the field of blast furnace ironmaking equipment, in particular to a taphole treatment method for improving the tapping capacity of a single-taphole blast furnace with longer service life, which is characterized by comprising the following steps: before plugging a pore channel of an iron notch, the temperature range in a hydraulic gun cylinder for containing stemming is between 60 and 80 ℃; when the hole channel of the taphole is plugged, the mud beating pressure of a hydraulic gun is 160-280 Mpa; when the opening is performed after the plugging is finished, the hole is reamed and opened by a drill. The invention is particularly suitable for the iron notch treatment process of the single-iron-notch blast furnace.)

1. The taphole treatment method for improving the tapping capacity of the single taphole blast furnace is characterized by comprising the following steps of: before plugging a pore channel of an iron notch, the temperature range in a hydraulic gun cylinder for containing stemming is between 60 and 80 ℃; when the hole channel of the taphole is plugged, the mud beating pressure of a hydraulic gun is 160-280 Mpa; when the opening is performed after the plugging is finished, the hole is reamed and opened by a drill.

2. The taphole treating method for improving the tapping capacity of a single-taphole blast furnace according to claim 1, wherein: the reaming with the drill bit is carried out as follows: drilling a 600-mm and 800-mm reaming hole by using a first drill bit to ensure that a plugging port does not emit mud; in the second step, a second drill bit with a smaller diameter than the first drill bit is used for drilling, and then whether the drill bit is used for drilling or not is determined according to the furnace temperature and the operation condition in the furnace.

3. The taphole treating method for improving the tapping capacity of a single-taphole blast furnace according to claim 2, wherein: the outer diameter of the first drill bit was 85 mm.

4. The taphole treating method for improving the tapping capacity of a single-taphole blast furnace according to claim 2 or 3, characterized by: the outer diameter of the second drill bit is 60-65 mm.

5. The taphole treating method for improving the tapping capacity of a single-taphole blast furnace according to claim 1 or 2, characterized by: the iron notch runner comprises a main channel, wherein the main channel is arranged below an iron notch outlet.

6. The taphole treating method for improving the tapping capacity of a single-taphole blast furnace according to claim 5, wherein: and a corrosion-resistant pouring layer is arranged on the inner wall surface of one end of the main channel close to the taphole outlet.

7. The taphole treating method for improving the tapping capacity of a single-taphole blast furnace according to claim 6, wherein: the thickness of the corrosion-resistant pouring layer is 200 mm.

Technical Field

The invention relates to the field of blast furnace ironmaking equipment, in particular to a taphole treatment method for improving the tapping capacity of a single-taphole blast furnace.

Background

A plurality of existing blast furnaces only have a single taphole for tapping, wherein the single taphole and a shared railway have the characteristic of compact production rhythm. However, with the improvement of smelting strength, the utilization coefficient of the blast furnace is gradually improved, the amount of iron slag communicated with the iron notch and the main channel is greatly increased, and the service life and the strength performance of the conventional iron notch are difficult to meet the production requirement. Therefore, how to improve the tapping capacity of the tap hole seriously restricts the further strengthening smelting of the blast furnace.

Disclosure of Invention

The technical problem to be solved by the invention is to provide a taphole treatment method which has longer service life and can improve the tapping capacity of a single-taphole blast furnace.

The technical scheme adopted by the invention for solving the technical problems is as follows: the taphole treatment method for improving the tapping capacity of the single taphole blast furnace is characterized by comprising the following steps of: before plugging a pore channel of an iron notch, the temperature range in a hydraulic gun cylinder for containing stemming is between 60 and 80 ℃; when the hole channel of the taphole is plugged, the mud beating pressure of a hydraulic gun is 160-280 Mpa; when the opening is performed after the plugging is finished, the hole is reamed and opened by a drill.

Further, the reaming with the drill bit is carried out in the following manner: drilling a 600-mm and 800-mm reaming hole by using a first drill bit to ensure that a plugging port does not emit mud; in the second step, a second drill bit with a smaller diameter than the first drill bit is used for drilling, and then whether the drill bit is used for drilling or not is determined according to the furnace temperature and the operation condition in the furnace.

Further, the outer diameter of the first drill was 85 mm.

Further, the outer diameter of the second drill is 60-65 mm.

Further, the iron notch runner comprises a main channel, and the main channel is arranged below the iron notch outlet.

Furthermore, an anti-corrosion pouring layer is arranged on the inner wall surface of one end, close to the taphole outlet, of the main channel.

Further, the thickness of the corrosion-resistant pouring layer is 200 mm.

The invention has the beneficial effects that: in the actual treatment, firstly, the temperature in the hydraulic gun cylinder is limited, so that the stemming in the hydraulic gun cylinder is ensured to be in a proper temperature range, wherein if the temperature is lower than 60 ℃, the stemming is not softened, so that the pressure of the stemming is too high to cause the stemming to not leave, and the depth of an iron notch is shallow; if the temperature is too high, the stemming is excessively softened, so that the stemming is not compact after being blocked into a taphole duct, the stemming is poorly bonded with old stemming in the duct, the taphole has many faults, and the depth is not ensured. Thereby ensuring that the stemming can be arranged at the iron notch well. In addition, the mud beating pressure of the hydraulic gun is in the range of 160-280 Mpa, the compactness of the plugged mud can be ensured, the mud is well bonded with the old mud in the pore channel, the fracture of the taphole is reduced, and the depth of the taphole is ensured. The taphole treated by the method has longer service life and ensures the tapping capacity of the single taphole blast furnace. The invention is particularly suitable for the iron notch treatment process of the single-iron-notch blast furnace.

Detailed Description

The taphole treating method for improving the tapping capacity of the single taphole blast furnace is characterized in that before a hole channel of the taphole is plugged, the temperature range in a hydraulic gun cylinder for containing stemming is between 60 and 80 ℃; when the hole channel of the taphole is plugged, the mud beating pressure of a hydraulic gun is 160-280 Mpa; when the opening is performed after the plugging is finished, the hole is reamed and opened by a drill.

In the process of treating the taphole, firstly, stemming needs to be sprayed when the taphole is plugged, the temperature of the stemming is ensured because the temperature range in a hydraulic pressure gun cylinder for containing the stemming is limited to be between 60 and 80 ℃, and if the temperature is lower than 60 ℃, the stemming is not softened, so that the pressure of the stemming is too high to cause the fact that the stemming cannot be carried out, and the taphole is shallow in depth; if the temperature is too high, the stemming is excessively softened, so that the stemming is not compact after being blocked into a taphole duct, the stemming is poorly bonded with old stemming in the duct, the taphole has many faults, and the depth is not ensured. And when the mud spraying and blocking are finished, the mud beating pressure of the hydraulic gun is limited to 160-280 Mpa, so that the compactness of the blocked mud can be ensured, the mud is well bonded with the old mud in the pore channel, the fault of the taphole is reduced, and the depth of the taphole is ensured. During actual manufacturing, the amount of the upper slag can be increased and the amount of the lower slag can be reduced for the blast furnace with the slag hole, so that smooth production is ensured.

In order to ensure the accuracy of reaming and prevent damage to the hearth structure when reaming with a drill, the reaming with the drill is preferably performed as follows: drilling a 600-mm and 800-mm reaming hole by using a first drill bit to ensure that a plugging port does not emit mud; in the second step, a second drill bit with a smaller diameter than the first drill bit is used to drill the furnace bottom thermal insulation layer to the optimal red point, and then whether the furnace is drilled by a drill rod or a penetration rod is determined according to the furnace temperature and the operation condition in the furnace. It is generally preferred that the first drill has an outer diameter of 85mm and the second drill has an outer diameter of 60-65 mm.

In order to improve the structure of the main channel, a slag iron falling point is positioned on the liquid level of the slag iron in the iron storage channel to form liquid level protection, so that the slag iron is prevented from directly scouring on the casting material to accelerate erosion of a casting layer. Such a structure is preferred: the iron notch runner comprises a main channel, wherein the main channel is arranged below an iron notch outlet. In order to delay the corrosion speed of the main channel and prolong the service life of the main channel, preferably, an anti-corrosion pouring layer is arranged on the inner wall surface of one end of the main channel, which is close to the taphole outlet. It is further preferred that the thickness of the corrosion-resistant casting layer is 200mm, so that a balance between the corrosion-resistant effect and the cost of the corrosion-resistant treatment is achieved.

Under the condition of improving smelting strength, the method only needs to fill the groove once in a fixed repair period, thereby saving refractory materials, reducing the frequency of furnace holding caused by filling the groove, being beneficial to blast furnace strengthening smelting, having very obvious technical advantages and very wide market popularization prospect.