阅读说明：本技术 电动活碴装置 (Electric slag removing device ) 是由 程京山 夏德富 李兴国 陈洪霞 李绍旭 黄小乐 于 2020-06-15 设计创作，主要内容包括：电动活碴装置,用于池盐的活碴。包括底盘；包括设置在底盘两侧的履带行走机构,用于活碴机装置移动,通过钢梁与底盘相连接；包括用于对池盐活碴的活碴耙机构,通过U型耙臂与履带行走机构的钢梁相连接；所述的底盘上设有电动机,用于驱动履带行走机构；履带行走机构包括驱动轮和改向轮,驱动轮和改向轮设有履带。驱动轮和改向轮之间设有若干支重轮,支重轮底部与改向轮的底部均水平压制在履带上,保证履带底部与地面水平平齐。整体结构简单,通过履带行走机构实现活碴机的移动,在盐池行走更加方便自如。其中电动机、橡胶履带及行走底盘等可以选用市场标准商品,适应大规模活碴设备的制造,配套加工难度低,便于安装,成本低廉。(An electric live ballast device is used for live ballast of pool salt. Comprises a chassis; the movable slag machine device comprises crawler traveling mechanisms arranged on two sides of a chassis, is used for moving the movable slag machine device and is connected with the chassis through a steel beam; comprises a live ballast rake mechanism for live ballast of the pool salt, and is connected with a steel beam of a crawler traveling mechanism through a U-shaped rake arm; the chassis is provided with a motor for driving the crawler belt walking mechanism; the crawler belt walking mechanism comprises a driving wheel and a turnabout wheel, and the driving wheel and the turnabout wheel are provided with crawler belts. A plurality of thrust wheels are arranged between the driving wheel and the bend wheel, and the bottoms of the thrust wheels and the bottoms of the bend wheels are horizontally pressed on the crawler belt, so that the bottom of the crawler belt is horizontally flush with the ground. The whole structure is simple, the moving of the live ballast machine is realized through the crawler traveling mechanism, and the live ballast machine can travel in the salt pond more conveniently and freely. The motor, the rubber track, the walking chassis and the like can be selected from market standard commodities, are suitable for manufacturing large-scale live slag equipment, and are low in matching processing difficulty, convenient to install and low in cost.)

1. Electric slag removing device is characterized in that: comprises a chassis (20); the device comprises crawler traveling mechanisms (10) arranged on two sides of a chassis (20) and used for moving a live ballast machine device, wherein the crawler traveling mechanisms are connected with the chassis (20) through steel beams (17); comprises a movable ballast raking mechanism (13) for moving ballast of the pool salt, and is connected with a steel beam (17) of a crawler belt walking mechanism (10) through a U-shaped raking arm (12); the chassis (20) is provided with a motor (3) for driving the crawler belt walking mechanism (10); the crawler belt walking mechanism (10) comprises a driving wheel (19) and a redirection wheel (14), and the driving wheel (19) and the redirection wheel (14) are provided with crawler belts (15).

2. The electric ballast activating device according to claim 1, wherein: the driving wheel (19) is connected with the belt wheel (4) of the motor (3) through the belt transmission mechanism (5), the belt wheel (4) is driven by the motor (3) to rotate, and power is transmitted to the driving wheel (19) through the belt transmission mechanism (5), so that the track traveling mechanism (10) drives the live ballast machine device to move.

3. The electric ballast activating device according to claim 1, wherein: a plurality of thrust wheels (18) are arranged between the driving wheel (19) and the bend wheel (14), and the bottoms of the thrust wheels (18) and the bottom of the bend wheel (14) are horizontally pressed on the crawler belt (15) to ensure that the bottom of the crawler belt (15) is horizontally level with the ground.

4. An electric ballast activating device according to claim 1 or 3, wherein: the axle center of the driving wheel (19) is higher than that of the redirection wheel (14), so that the driving wheel (19) is not contacted with the ground.

5. The electric ballast activating device according to claim 1, wherein: a track tensioning mechanism (16) is provided, the track tensioning mechanism (16) is fixed on the chassis (20), and the tensioning end of the track tensioning mechanism is connected with the wheel shaft of the redirection wheel (14) and transmits tension to the redirection wheel (14).

6. The electric ballast activating device according to claim 5, wherein: the track tensioning mechanism (16) adopts a spring type tensioning mode or a hydraulic type tensioning mode.

7. The electric ballast activating device according to claim 1, wherein: the operation control mechanism (9) is used for adjusting the suspension mechanism (11), the suspension mechanism (11) is arranged at the tail of the chassis (20), the other end of the suspension mechanism (11) is connected with the U-shaped harrow arm (12), and the height of the U-shaped harrow arm (12) and the height of the movable ballast harrow mechanism (13) connected with the U-shaped harrow arm are adjusted through the operation control mechanism (9) and the suspension mechanism (11) and are used for movable ballasts of salt layers with different thicknesses.

8. The electric ballast activating device according to claim 1, wherein: the end part of the chassis (20) at the other end far away from the live ballast raking mechanism (13) is provided with a counterweight (1).

9. The electric ballast activating device according to claim 1, wherein: four supporting wheels (18) are arranged, and the four supporting wheels (18) are connected with the steel beam (17) at equal intervals.

Technical Field

The invention belongs to the field of raw salt production in beach sunning, and particularly relates to a slag activating device for a crystallization pond, which is used for activating slag of pond salt.

Background

The existing traditional beach raw salt sun-drying method is characterized in that under the action of sunlight and wind, brine is evaporated from low level step by step to be concentrated, and finally the brine reaching the saturated concentration enters a crystallization tank to be evaporated and crystallized. In the process of evaporative crystallization in a crystallization tank, if the 'ploughing movement' of the tank salt is carried out on the tank salt irregularly, a large salt plate is formed to influence the growth of salt particles, in order to enable the salt particles in the crystallization tank to grow uniformly in all directions and crystallize efficiently, and therefore the yield and quality of salt are improved, the contact area of the salt particles and brine in all directions needs to be increased, and salt slag in the crystallization tank is generally scattered regularly in a slag-activating mode.

In the past, people pull the movable slag harrow manually to move the movable slag, the operation condition is hard, the labor intensity is high, the benefit is low, the operation quality is difficult to guarantee, a simple small movable slag machine using a diesel engine as power later appears to replace manpower, the labor condition of salt industry workers is greatly improved, the effect is very obvious, and the working efficiency is greatly improved. However, the existing ballast machines have obvious defects, some of the existing ballast machines have the defects that the selected power is too small due to the limit of the specification of a diesel engine, the traction force is insufficient, the working efficiency is influenced, and other existing ballast machines have the defects that the whole machine performance is incomplete, parts are easy to damage, the pool bottom is damaged, the service life of a metal track plate is short, and the existing ballast effect is influenced.

Disclosure of Invention

The invention is provided for overcoming the defects in the prior art, and aims to provide an electric ballast activating device.

The technical scheme of the invention is as follows:

an electric ballast activating device comprises a chassis; the movable slag machine device comprises crawler traveling mechanisms arranged on two sides of a chassis, is used for moving the movable slag machine device and is connected with the chassis through a steel beam; comprises a live ballast rake mechanism for live ballast of the pool salt, and is connected with a steel beam of a crawler traveling mechanism through a U-shaped rake arm; the chassis is provided with a motor for driving the crawler belt walking mechanism; the crawler belt walking mechanism comprises a driving wheel and a turnabout wheel, and the driving wheel and the turnabout wheel are provided with crawler belts.

Furthermore, the driving wheel is connected with a belt wheel of the motor through a belt transmission mechanism, the belt wheel is driven to rotate through the motor, power is transmitted to the driving wheel through the belt transmission mechanism, and therefore the track traveling mechanism drives the live ballast machine device to move. A plurality of thrust wheels are arranged between the driving wheel and the bend wheel, and the bottoms of the thrust wheels and the bottoms of the bend wheels are horizontally pressed on the crawler belt, so that the bottom of the crawler belt is horizontally flush with the ground. Furthermore, the axle center of the driving wheel is higher than that of the turnabout wheel, so that the driving wheel is not contacted with the ground.

Furthermore, a track tensioning mechanism is arranged and fixed on the chassis, and the tensioning end of the track tensioning mechanism is connected with the wheel shaft of the turnabout wheel and transmits tension to the turnabout wheel. The track tensioning mechanism adopts a spring type tensioning mode or a hydraulic type tensioning mode.

Furthermore, an operation control mechanism and a suspension mechanism are arranged, the operation control mechanism is used for adjusting the suspension mechanism, the suspension mechanism is arranged at the tail part of the chassis, the other end of the suspension mechanism is connected with the U-shaped harrow arm, and the U-shaped harrow arm and the height of the movable ballast harrow mechanism connected with the U-shaped harrow arm are adjusted through the operation control mechanism and the suspension mechanism and are used for movable ballasts of salt beds with different thicknesses.

The invention has the technical effects that: the whole structure is simple, the moving of the live ballast machine is realized through the crawler traveling mechanism, and the live ballast machine can travel in the salt pond more conveniently and freely. The motor, the rubber track, the walking chassis and the like can be market standard commodities, are suitable for manufacturing large-scale live slag equipment, and have the advantages of low matching processing difficulty, convenience in installation, low cost and wide market prospect.

Drawings

FIG. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of the crawler traveling mechanism of the present invention.

In the figure: 1. balancing weight; 2. a motor shroud; 3. an electric motor; 4. a belt pulley; 5. a belt drive mechanism; 6. a travel control mechanism; 7. a pendulum shaft; 8. a gearbox; 9. an operation control mechanism; 10. a crawler travel mechanism; 11. a suspension mechanism; a U-shaped rake arm; 13. a live ballast raking mechanism; 14. a direction-changing wheel; 15. a crawler belt; 16. a track tensioning mechanism; 17. a steel beam; 18. a thrust wheel; 19. a drive wheel; 20. a chassis.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; the connection can be mechanical connection or electrical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Referring to fig. 1, the present invention includes a chassis 20; comprises a crawler belt walking mechanism 10 for moving a live ballast machine device, and is connected with a chassis 20 through a steel beam 17; comprises a live ballast raking mechanism 13 for live ballast of the pool salt, and is connected with a steel beam 17 of the crawler belt walking mechanism 10 through a U-shaped raking arm 12. The chassis 20 is provided with a motor 3, and the motor 3 is provided with a belt pulley 4.

Referring to fig. 2, the crawler travel unit 10 of the present invention includes a driving wheel 19 and a direction-changing wheel 14 integrally provided on both sides of a chassis 20. Wherein the driving wheel 19 is connected with the belt pulley 4 of the motor 3 through the belt transmission mechanism 5, the belt pulley 4 is driven to rotate through the motor 3, the power is transmitted to the driving wheel 19 through the belt transmission mechanism 5, the driving wheel 19 and the redirection wheel 14 are provided with the crawler belt 15, and therefore the crawler belt walking mechanism 10 drives the ballast activating machine device to move. The axle center of the driving wheel 19 is higher than the axle center of the bend wheel 14, and a plurality of thrust wheels 18 are arranged between the driving wheel 19 and the bend wheel 14, the invention is provided with four thrust wheels 18, the four thrust wheels 18 are connected with the steel beam 17 in equal distance, and the bottom of the four thrust wheels 18 and the bottom of the bend wheel 14 are horizontally pressed on the caterpillar band 15, so that the four thrust wheels 18 not only bear the weight of the chassis 20 and the whole device, but also ensure that the bottom of the caterpillar band 15 is horizontally level with the ground, and the driving wheel 19 is not contacted with the ground, thereby ensuring the power transmission of the driving wheel 19. In order to ensure that the driving wheel 19, the direction-changing wheel 14 and the thrust wheel 18 can be pressed on the inner side of the track 15, the track tensioning mechanism 16 is provided, and the track tensioning mechanism 16 can be in a spring type tensioning mode or a hydraulic type tensioning mode. The track tensioning mechanism 16 is fixed to the chassis 20, and its tensioning end is connected to the axle of the direction-changing wheel 14 and transmits tension to the direction-changing wheel 14 to ensure that the track 15 does not become loose or fall off the drive wheel 19 or the direction-changing wheel 14. The crawler belt 15 adopts a rubber crawler belt, and the belt transmission mechanism 5 is a triangle belt.

The movable ballast raking mechanism 13 is a raking body with rake teeth at the bottom, and two connecting arms of the U-shaped rake arm 12 are connected with steel beams 17 at two sides of the chassis 10 through swing shafts 7. The invention is provided with an operation control mechanism 9 and a suspension mechanism 11, wherein the operation control mechanism 9 is mechanically connected with the suspension mechanism 11, the suspension mechanism 11 is arranged at the tail part of a chassis 20, and the other end of the suspension mechanism 11 is connected with a U-shaped harrow arm 12. The operation control mechanism 9 is used for adjusting the suspension mechanism 11 and further swings up and down under the driving of the suspension mechanism 11, so that the lifting of the live ballast rake mechanism 13 is realized, and the depth of live ballast is adjusted.

The invention also comprises a walking control mechanism 6 which is connected with a gear box 8 and is used for controlling the movement of the electric live ballast machine. In order to keep the balance of the whole live ballast machine, the end part of the chassis 20 at the other end far away from the live ballast rake mechanism 13 is provided with the counterweight 1, and the counterweight 1 can be equipped according to different requirements, for example, when the salt layer is thicker, the stress of the live ballast rake mechanism 13 is larger, so that the whole live ballast machine is pulled more, at the moment, the heavier counterweight 1 needs to be equipped, and when the salt layer is thinner, the lighter counterweight 1 can be used because the stress of the live ballast rake mechanism 13 is smaller. The present invention is provided with a motor shroud 2 on top of the motor 3 for protection of the motor 3.

The motor 3 adopts an industrial alternating current motor, is required to have strong corrosion resistance and water splashing resistance, has low noise, selects clean electric energy, is environment-friendly and pollution-free, and improves the salt quality; the electric power comes from an industrial distribution box beside the crystallization tank, and a distribution device is arranged, and the distribution box is provided with an air switch, an industrial socket and leakage protection so as to ensure the safety during operation.

The applicant declares that the above description is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and it should be understood by those skilled in the art that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are within the scope and disclosure of the present invention.