阅读说明：本技术 一种温镦机 (Warm header ) 是由 郏剑宇 郏正秋 郭伟 于 2021-06-25 设计创作，主要内容包括：本发明涉及锻压设备技术领域,特指一种温镦机,包括:机架；动力装置,具有用于动力输出的曲轴执行装置,其与所述曲轴连接；成型模具,其具有动模和定模；动模锁紧装置,用于动模锁紧,其具有：驱动机构,其用于驱动动模移动；增压锁紧机构,其安装在动模与驱动机构之间,用于锁紧动模；所述增压锁紧机构包括：油缸,其连接动模和驱动机构；增压缸,其与油缸的主油路连通；以及驱动构件,其推动增压缸的增压活塞运动,实现增压作业。本发明通过增压缸和驱动构件的配合,来代替原有的第一油缸和电磁阀等设备,解决原有增压装置稳定性差,体积大、成本高,不利于后期维护的问题。(The invention relates to the technical field of forging equipment, in particular to a warm header, which comprises a rack; the power device is provided with a crankshaft executing device for power output and is connected with the crankshaft; a molding die having a movable die and a fixed die; the movable mould locking device is used for locking the movable mould and comprises: the driving mechanism is used for driving the movable mould to move; the pressurizing locking mechanism is arranged between the movable die and the driving mechanism and used for locking the movable die; the pressurization locking mechanism includes: the oil cylinder is connected with the movable die and the driving mechanism; the pressure boosting cylinder is communicated with a main oil way of the oil cylinder; and the driving component pushes the pressurizing piston of the pressurizing cylinder to move so as to realize pressurizing operation. The invention replaces the original equipment such as the first oil cylinder, the electromagnetic valve and the like by matching the booster cylinder and the driving member, and solves the problems of poor stability, large volume, high cost and inconvenience for later maintenance of the original booster device.)

1. A warm heading machine, comprising:

a frame (1);

a power unit (4) having a crankshaft (12) for power output;

an actuator (200) connected to the crankshaft (12);

a molding die having a movable die (6) and a fixed die (2); and

the movable mould locking device is used for locking the movable mould and comprises:

a driving mechanism (21) for driving the movable mold (6) to move; and

the pressurizing locking mechanism is arranged between the movable die (6) and the driving mechanism (21) and is used for locking the movable die (6);

wherein, pressure boost locking mechanism includes:

an oil cylinder (5) which connects the movable die (6) and the drive mechanism (21);

a booster cylinder (7) which is communicated with the main oil path of the oil cylinder (5); and

and the driving component (8) pushes a boosting piston (11) of the boosting cylinder (7) to move so as to realize boosting operation.

2. The upset forging machine of claim 1, wherein:

the driving component (8) comprises a cam (10) connected with a crankshaft (12), the cam (10) is movably abutted to a boosting piston (11) of the boosting cylinder (7), and the crankshaft (12) drives the cam (10) to rotate, so that the boosting piston (11) is pushed to move, and boosting operation is carried out.

3. The upset forging machine of claim 2, wherein:

a crankshaft part (47) used for connecting an actuating device (200) is arranged on the crankshaft (12), and a cam part (48) used for abutting against the sliding rod (9) is arranged on the cam (10);

the crankshaft (47) and the cam (48) are oriented in the same direction on the axial projection plane of the crankshaft (12).

4. The upset forging machine of claim 2, wherein:

the driving component (8) further comprises a sliding rod (9), the front end part of the sliding rod (9) is connected with a pressurizing piston (11) of the pressurizing cylinder (7), a rolling part (13) is installed at the rear end part of the sliding rod (9), and the rolling part (13) is movably abutted with the cam (10);

the front end of the sliding rod (9) is provided with a screw (17) used for abutting against the boosting piston (11), and the fixed length of the screw (17) on the sliding rod (9) is adjusted, so that the moving distance of the boosting piston (11) is adjusted.

5. The upset forging machine of claim 1, wherein:

the driving mechanism (21) comprises a fixed seat (29), a driving motor (36), an eccentric assembly (39) and a chain rod assembly (37), one end of the chain rod assembly (37) is installed in the fixed seat (29), and the other end of the chain rod assembly is connected with the movable die (6); the driving motor (36) is installed on the fixed seat, the output end of the driving motor is connected with the chain rod assembly (37), and the driving motor (36) drives the movable die (6) to reciprocate in the rack (1) through the chain rod assembly (37);

eccentric subassembly (39) are including wearing to establish pivot (40) on mount pad (38), eccentric wheel (42) of middle part joint of pivot (40), and the cover is equipped with at least one position sleeve (41) on pivot (40), and the side of eccentric wheel (42) is arranged in position sleeve (41), and the both ends of position sleeve (41) are the side and the mount pad (38) inner wall of butt eccentric wheel (42) respectively for with eccentric wheel (42) restriction in the centre of mount pad (38).

6. The upset forming machine according to any one of claims 1 to 5, further comprising:

the blanking device (100) comprises a transmission mechanism (101) and a blanking rod (102), one end of the transmission mechanism (101) is connected with the crankshaft (12), the other end of the transmission mechanism is connected with the blanking rod (102), so that the lower end part of the blanking rod (102) can movably extend into the forming die, and a formed workpiece is ejected out of the forming die for blanking.

7. The upset forging machine of claim 6, wherein:

the blanking rod (102) comprises a fixing sleeve (104) and a blanking ejector rod (105), the fixing sleeve (104) is installed on the forming die, the blanking ejector rod (105) is movably installed in the fixing sleeve (104), the lower end of the blanking ejector rod (105) is arranged in a die cavity (103) of the forming die, the upper end of the blanking ejector rod (105) is abutted to the end of a transmission mechanism (101), the transmission mechanism (101) presses the blanking ejector rod (105) downwards, the lower end of the blanking ejector rod (105) extends out of the fixing sleeve (104), and a workpiece is separated from the forming die.

8. The upset forging machine of claim 6, wherein:

unloading ejector pin (105) include upper boom (106) and lower beam (107), fixed cover (104) internal forming has cavity (108), and the lower extreme butt lower beam (107) of upper boom (106) upper end, and this lower beam (107) are arranged in cavity (108), and lower beam (107) go up the cover and are established a reset spring for with lower beam (107) reset.

9. The upset forging machine of claim 6, wherein:

the transmission mechanism (101) comprises a transmission shaft assembly (109) and a lever assembly (110), the transmission shaft assembly (109) is connected with the power device (4), a second cam (111) is installed at the end of the transmission shaft assembly (109), the lever assembly (110) is installed on the rack (1), one end of the lever assembly (110) abuts against the upper end of the blanking rod (102), the other end of the lever assembly (110) is matched with the second cam (111), the second cam (111) rotates, and under the action of the lever assembly (110), the blanking rod (102) ejects a workpiece out of the forming die.

10. The upset forging machine of claim 9, wherein:

the lever assembly (110) comprises a balance rod (112), the middle part of the balance rod (112) is hinged to the rack (1), a second rolling piece (113) abutted to the surface of the second cam (111) is installed at the rear end of the balance rod (112), an arc abutting block (114) used for abutting against the blanking rod (102) is installed below the front end of the balance rod (112), and the second cam (111) rotates to enable the front end of the balance rod (112) to move downwards and press down the blanking rod (102).

Technical Field

The invention relates to the technical field of forging equipment, in particular to a warm header.

Background

A warm upsetting machine, also known as a red punching machine, adopts an electromagnetic induction heating intermediate frequency furnace for heating or acetylene and liquefied gas for heating materials, utilizes the upsetting pressure of the machine, and realizes automatic feeding, automatic material cutting, automatic punching and automatic blanking, so that a product is formed in a die at one time, and irregular parts such as spherical parts, hexagonal parts, cylindrical parts, valve bodies and the like can be upset. After the process is adopted, the requirements on the material quality can be reduced, the cost is reduced, the product can be formed in one step, the working procedures are reduced, deep holes and porous parts can be upset, the problem of complex parts is solved, continuous production can be realized, and the efficiency is improved.

The existing red punching machine combining hydraulic pressure and machinery is mainly used for forging sectional materials, but the traditional red punching machine only increases pressure through a large oil pump when the sectional materials are molded so as to lock a die, so that the large oil pump and an electromagnetic valve for pressure relief have large loads, the oil pump or the electromagnetic valve is easily damaged, the oil ratio of each pressure relief of the large oil pump is large, and the economic cost is increased. In order to solve the above problems, a scheme described in chinese patent 2020208282971 has appeared, in which two oil cylinders are designed, hydraulic oil in an oil tank is supplemented to the oil cylinders through the oil cylinders, and on/off of an oil path is controlled by an electromagnetic valve.

But this kind of design overall stability is poor, easily breaks down, influences the production efficiency of warm heading machine, and equipment such as oil tank, solenoid valve are bulky, with high costs simultaneously, are unfavorable for the maintenance in later stage.

Disclosure of Invention

The invention aims to provide a warm header, which replaces the original equipment such as a first oil cylinder, an electromagnetic valve and the like by matching a pressurizing cylinder and a driving member, and solves the problems of poor stability, large volume, high cost and inconvenience for later maintenance of the original pressurizing device.

The purpose of the invention is realized as follows:

a warm heading machine comprising:

a frame;

power plant with crankshaft for power take-off

An actuator connected to the crankshaft;

a molding die having a movable die and a fixed die; and

the movable mould locking device is used for locking the movable mould and comprises:

the driving mechanism is used for driving the movable mould to move;

the pressurizing locking mechanism is arranged between the movable die and the driving mechanism and used for locking the movable die;

wherein, pressure boost locking mechanism includes:

the oil cylinder is connected with the movable die and the driving mechanism;

the pressure boosting cylinder is communicated with a main oil way of the oil cylinder; and

and the driving component pushes the pressurizing piston of the pressurizing cylinder to move so as to realize pressurizing operation.

Preferably, the driving member comprises a cam connected with the crankshaft, the cam is movably abutted against a boosting piston of the boosting cylinder, and the crankshaft drives the cam to rotate, so that the boosting piston is pushed to move to perform boosting operation.

Preferably, the crankshaft is provided with a crankshaft part for connecting the actuating device, and the cam is provided with a cam part for abutting against the sliding rod;

the crankshaft 47 and the cam 48 are oriented in the same direction on the axial projection plane of the crankshaft 12.

Preferably, the driving member further comprises a slide rod, the front end part of the slide rod is connected with a pressurizing piston of the pressurizing cylinder, the rear end part of the slide rod is provided with a rolling piece, and the rolling piece is movably abutted with the cam;

the front end of the slide bar is provided with a screw rod used for abutting against the boosting piston, and the fixed length of the screw rod on the slide bar is adjusted, so that the moving distance of the boosting piston is adjusted.

Preferably, the driving mechanism comprises a fixed seat, a driving motor, an eccentric assembly and a chain rod assembly, one end of the chain rod assembly is installed in the fixed seat, and the other end of the chain rod assembly is connected with the movable die; the driving motor is arranged on the fixed seat, the output end of the driving motor is connected with the chain rod assembly, and the driving motor drives the movable mold to reciprocate in the rack through the chain rod assembly;

the eccentric subassembly is equipped with two position sleeves including wearing to establish the pivot on the mount pad, a middle part joint eccentric wheel of pivot, the cover is equipped with in the pivot, and the both sides of eccentric wheel are arranged in to the position sleeve, and the both ends of position sleeve butt eccentric wheel and mount pad inner wall respectively for with the eccentric wheel restriction in the centre of mount pad.

Preferably, the method further comprises the following steps:

the blanking device comprises a transmission mechanism and a blanking rod, one end of the transmission mechanism is connected with the crankshaft, the other end of the transmission mechanism is connected with the blanking rod, so that the lower end part of the blanking rod can movably extend into the die cavity, and a formed workpiece is ejected out of the die cavity for blanking.

Preferably, the blanking rod comprises a fixing sleeve and a blanking ejector rod, the fixing sleeve is mounted on the forming die, the blanking ejector rod is movably mounted in the fixing sleeve, the lower end face of the blanking ejector rod is arranged in the die cavity, the upper end of the blanking ejector rod is abutted to the end part of the transmission mechanism, the transmission mechanism presses the blanking ejector rod downwards, the lower end of the blanking ejector rod extends out of the fixing sleeve, and the workpiece is separated from the forming die.

Preferably, the unloading ejector pin includes upper boom and lower beam, the shaping has the cavity in the fixed cover, and the lower extreme butt of upper boom upper end the lower beam, this lower beam is arranged in the cavity, and the cover establishes a reset spring on the lower beam for reset the lower beam.

Preferably, the transmission mechanism comprises a transmission shaft assembly and a lever assembly, the transmission shaft assembly is connected with the power device, a second cam is mounted at the end of the transmission shaft assembly, the lever assembly is mounted on the rack, one end of the lever assembly abuts against the upper end of the blanking rod, the other end of the lever assembly is matched with the second cam, and the blanking rod ejects the workpiece out of the forming die under the action of the lever assembly due to the rotation of the second cam.

Preferably, the lever assembly comprises a balance rod, the middle part of the balance rod is hinged to the rack, a second rolling part abutted against the surface of the second cam is installed at the rear end of the balance rod, an arc abutting block used for abutting against the blanking rod is installed below the front end of the balance rod, and the rotation of the second cam enables the front end of the balance rod to move downwards and downwards depress the blanking rod.

Compared with the prior art, the invention has the outstanding and beneficial technical effects that:

1. the moving die locking device is arranged on the warm header, the pressurizing cylinder and the driving member are matched to replace the original equipment such as the first oil cylinder, the electromagnetic valve and the like, the pressurizing cylinder and the driving member are utilized to simplify the original structure, the pressurizing cylinder and the driving member are more stable to match with each other than the electromagnetic valve, the failure is not easy to occur, meanwhile, the design of the original large oil tank can be omitted, the size is reduced, the cost is reduced, the later maintenance is convenient, and the working efficiency of the warm header is further ensured.

2. The crankshaft drives the cam to rotate to push the sliding rod to move, so that the pressurizing piston is pushed to perform pressurizing movement, the structure is simple, the size is small, the structure of the warm header is not affected, the disassembly is convenient, the mechanical matching is realized, and the stability is higher.

3. The arrangement of the slide rod can convert the rotating force of the cam into the transverse moving force of the slide rod, so that the transverse moving force directly pushes the pressurizing piston to transversely move, the stress of the pressurizing piston and the advancing direction are ensured to be in the same axis, and the power loss is avoided.

4. The crankshaft of the warm header synchronously pushes the boosting piston of the boosting cylinder to move under the action of the cam while driving the actuating device to move, so that the actuating device and the boosting piston can simultaneously reach the limit positions of respective working states.

Through same power supply, realize the work of two devices, can practice thrift the cost, simplify the structure, guarantee the synchronism simultaneously, improve equipment's stability.

The oil pressure of the pressurizing locking mechanism is increased gradually along with the advancing of the executing device, and when the executing device moves to the limit position in the working state, the pressurizing locking mechanism also reaches the maximum pressurizing state, so that the design can greatly prolong the service life of equipment, and meanwhile, the probability of oil leakage can be reduced, and the use is convenient.

5. The design of the invention is to change the original mode of driving the movable die by the hydraulic oil cylinder into the mode of driving the movable die by the driving motor to drive the movable die to move through the chain rod assembly, thereby achieving the purpose of die assembly, solving the problems of low driving speed of the hydraulic oil cylinder and restriction on production rate, and simultaneously utilizing the overload protection of the driving motor and solving the problems of workpiece deformation and die damage.

6. The invention is characterized in that a discharging device linked with a crankshaft is additionally arranged on a frame, after a workpiece is molded, a molding die is opened, a transmission mechanism enables a discharging rod to move, the end part of the discharging rod movably extends into the molding die, and the workpiece adhered or clamped in the die cavity is actively separated from the die cavity, so that the automatic demolding after the product is molded is realized, and the timely and effective demolding of the product is ensured. The problems that the formed workpiece is clamped by the mold due to untimely demolding, the workpiece is deformed and the mold is damaged are avoided, and normal operation of equipment is guaranteed.

7. In practical use, the lower end surface of the lower rod belongs to a part of the side wall of the die cavity of the forming die, so that abrasion or deformation can be avoided after the lower rod is used for a period of time.

8. According to the invention, the lever assembly can convert the rotating force of the transmission mechanism into the driving force for driving the blanking ejector rod to move downwards, no additional driving source is required to be added, the synchronism can be ensured, and meanwhile, the structure is simple, and the later maintenance is convenient.

Drawings

Fig. 1 is a schematic structural view of a warm heading machine according to embodiment 1 of the present invention.

Fig. 2 is a schematic structural view of a movable mold locking device according to embodiment 1 of the present invention.

Fig. 3 is a sectional view showing the fitting between the drive member and the booster cylinder according to embodiment 1 of the present invention.

Fig. 4 is a schematic view of the push block of the present invention in an extreme position state.

Fig. 5 is a schematic position diagram of a crankshaft portion of a crankshaft and a cam portion of a cam according to embodiment 1 of the present invention.

Fig. 6 is a schematic structural diagram of a driving mechanism according to embodiment 1 of the present invention.

Fig. 7 is a second schematic structural diagram of a driving mechanism according to embodiment 1 of the present invention.

Fig. 8 is a sectional view of an eccentric assembly of embodiment 1 of the present invention.

Fig. 9 is an exploded view of the eccentric assembly of embodiment 1 of the present invention.

Fig. 10 is a schematic view of a blanking device in embodiment 1 of the present invention.

Fig. 11 is a related structural schematic diagram of the lever assembly according to embodiment 1 of the present invention.

Fig. 12 is a sectional view showing a related structure of a lever assembly according to embodiment 1 of the present invention.

Fig. 13 is an enlarged view of the area a of fig. 11.

Reference numerals: 1-a frame; 2-fixing the mold; 3-pushing a block; 4-a power plant; 5-oil cylinder; 6-moving the mold; 7-a pressure cylinder; 8-a drive member; 9-a slide bar; 10-a cam; 11-a booster piston; 12-a crankshaft; 13-rolling elements; 14-a booster seat; 15-a pressurizing cavity; 16-oil hole; 17-a screw; 18-a support base; 19-a return spring; 20-mounting a cavity; 21-a drive mechanism; 22-a slide; 23-an oil groove; 24-a flywheel; 25-a drive shaft; 26-a gear; 27-a driving wheel; 28-a clutch; 29-a fixed seat; 30-a first chain bar; 31-a second chain bar; 32-a drive rod; 33-hinge seat one; 34-a second hinge seat; 35-a pin shaft; 36-a drive motor; 37-a chain bar assembly; 38-a mounting seat; 39-an eccentric assembly; 40-a rotating shaft; 41-a positioning sleeve; 42-eccentric wheel; 43-wheel body; 44-side plate; 45-annular groove; 46-a slip ring; 47-crankshaft part; 48-a cam portion;

100-a blanking device; 101-a transmission mechanism; 102-a blanking bar; 103-a mold cavity; 104-a fixation sleeve; 105-a blanking ejector rod; 106-upper rod; 107-lower beam; 108-a chamber; 109-a driveshaft assembly; 110-a lever assembly; 111-cam two; 112-a balance bar; 113-rolling element two; 114-arc abutment block; 115-a second return spring; 116-a second slide; 117-a slider; 118-a movable member; 119-a transmission shaft I; 120-a second transmission shaft; 121-transmission shaft III; 122-drive shaft four; 123-synchronous belt; 124-a limiting block; 125-a movable groove; 126-fixing sleeve II;

200-an execution device; 300-moving die locking device.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.

Example 1:

as shown in figure 1, the warm header comprises a frame 1, wherein a power device 4, an actuating device 200 connected with the power device 4, a fixed die 2, a movable die locking device 300 and a blanking device 100 are installed on the frame 1, the movable die locking device 300 can drive a movable die 6 to move and close with the fixed die 2 to form a die cavity, the actuating device 4 drives the actuating device 200 to move to push raw materials into the die cavity 103 for forming, and a formed workpiece is separated from the die cavity 103 through the blanking device 100.

The power device 4 comprises a motor and a crankshaft 12, the motor is connected with a flywheel 24 through a transmission belt, and the flywheel 24 is driven to rotate when the motor rotates; the flywheel 24 is connected with a transmission shaft 25 penetrating the frame 1, one end of the crankshaft 12 is provided with a gear 26, the other end of the transmission shaft 25 is provided with a driving wheel 27 engaged with the gear 26, the crankshaft 12 is controlled to rotate by the structure, and a user can arrange a clutch 28 between the flywheel 24 and the transmission shaft 25 for cutting off or connecting and controlling the rotation of the gear 26.

The execution device 200 comprises a pushing block 3 and a first crank, a sliding groove is formed in the rack 1, the pushing block 3 is arranged in the sliding groove, the first crank is connected to the rear end of the pushing block 3, the end of the first crank is connected to a crankshaft 12, the pushing block 3 is driven by the rotation of the crankshaft 12 to reciprocate in the sliding groove, a punch can be arranged at the front end of the pushing block 3, and a workpiece is formed by matching a movable die 6 and a fixed die 2 which are designed at the front end of the rack.

The moving die locking device 300 comprises a moving die 6, a driving mechanism and a pressurizing locking mechanism, wherein the pressurizing locking mechanism comprises an oil cylinder 5, a pressurizing cylinder 7 and a driving member 8, and the specific installation structure is as follows.

The side surface of the frame 1 is provided with a mounting hole, an oil cylinder 5 is mounted in the mounting hole, the front end of the oil cylinder 5 is provided with a movable mold 6 of a forming mold, the fixed mold 2 is mounted in the frame 1, the side surface of the frame 1 is also provided with a fixed seat 29, a driving mechanism 21 is mounted in the fixed seat 29, the rear end of the driving mechanism 21 is abutted to the fixed seat 29, the front end of the driving mechanism 21 is connected with the oil cylinder 5, the driving mechanism 21 drives the oil cylinder 5 to reciprocate, and the movable mold 6 and the fixed mold 2 are spliced.

As shown in fig. 1 and 2, a pressure cylinder 7 and a driving member 8 are installed on the side surface of the frame 1, the pressure cylinder 7 and the oil cylinder 5 are communicated through a main oil path, the pressure cylinder 7 mainly supplies pressurized oil to the oil cylinder 5, one end of the driving member 8 is installed on a crankshaft 12, the other end of the driving member 8 is used for acting on a pressure piston 11 of the pressure cylinder 7, and the pressure cylinder 7 performs pressure boosting operation under the action of the driving member 8 along with the rotation of the crankshaft 12.

As shown in fig. 2 and 3, the driving member 8 may include a slide rod 9 and a cam 10, or may include a cam 10 alone, and the cam 10 is used to directly contact the pressurizing piston 11, and the slide rod 9 and the cam 10 are taken as examples in this embodiment. The cam 10 is installed at the end of the crankshaft 12, the slide rod 9 is installed at the side of the frame 1, and the rotation of the crankshaft 12 drives the cam 10 to rotate, so as to push the slide rod 9 to move, and further push the supercharging piston 11 to perform supercharging movement.

The invention drives the cam 10 to rotate through the crankshaft 12 to push the sliding rod 9 to move, realizes the pushing of the pressurizing piston 11 to carry out pressurizing movement, has simple structure and small volume, does not influence the structure of the warm header, is convenient to disassemble, is matched mechanically and has higher stability.

Referring to fig. 4, the installation angle of the cam 10 on the crankshaft 12 is fixed, that is, when the crankshaft 12 can push the push block 3 to move for working, the cam can push the slide rod 9 to move at the same time, taking the figure as an example, when the push block 3 moves to abut against the fixed mold 2, the push block 3 reaches the limit position in the working state, at this time, the cam 10 pushes the slide rod 9 to the limit position, and the oil pressure generated by pushing the boost piston 11 to move reaches the maximum state at this time.

The positional relationship between the crankshaft 12 and the cam 10 at the limit position is shown in fig. 5, the crankshaft 12 is provided with a crankshaft portion 47 for connecting the actuator 200, and the cam 10 is provided with a cam portion 48 for abutting against the slide rod 9;

the crankshaft 47 and the cam 48 are oriented in the same direction on the axial projection plane of the crankshaft 12.

The crankshaft of the warm header of the invention drives the actuating device 200 to move, and simultaneously pushes the pressurizing piston of the pressurizing cylinder to move under the action of the cam, so that the actuating device 200 and the pressurizing piston can simultaneously reach the limit positions of respective working states.

Through same power supply, realize the work of two devices, can practice thrift the cost, simplify the structure, guarantee the synchronism simultaneously, improve equipment's stability.

The oil pressure of the pressurizing locking mechanism is increased gradually along with the advancing of the actuating device 200, and when the actuating device 200 moves to the limit position in the working state, the pressurizing locking mechanism also reaches the maximum pressurizing state, so that the design can greatly prolong the service life of equipment, and simultaneously can reduce the probability of oil leakage, and the use is convenient, and the like

As shown in fig. 3, in order to facilitate the horizontal movement of the slide rod 9 and reduce wear, and ensure the pressurizing accuracy, a rolling member 13 is installed at the rear end of the slide rod 9, the rolling member 13 mainly contacts with the cam 10, and the rolling member 13 may be a roller or a bearing.

As shown in fig. 3, the pressurizing cylinder 7 mainly includes a pressurizing seat 14 and a pressurizing piston 11, a pressurizing cavity 15 is formed in the pressurizing seat 14, an oil hole 16 for injecting oil into the pressurizing cavity 15 is formed in a side wall of the pressurizing seat 14, an oil pipe is connected to the outside of the oil hole 16, and an oil cylinder is installed at an end of the oil pipe for storing hydraulic oil.

The movement of the booster piston 11 seals or opens the seal oil hole 16.

In the normal working process, the oil in the oil cylinder 5 is lost, and once the oil is lost, the oil pressure is reduced, so that the locking of the forming die is unstable, and the forging and pressing process fails, and the pressure increasing cylinder 7 is arranged.

The pressure cylinder 7 and the oil cylinder 5 are matched as follows: assuming that the oil pressure of the pressurizing cylinder 7 is A and the oil pressure of the oil cylinder 5 is B, in the use process, the pressurizing piston 11 is pushed to move along with the rotation of the crankshaft 12, the pressurizing piston 11 seals the oil hole 16, the driving mechanism 21 drives the oil cylinder 5 to enable the movable mold 6 to be spliced with the fixed mold 2, at the moment, the oil cylinder 5 applies the oil pressure with the value of B to the movable mold, along with the continuous movement of the pressurizing piston 11, the oil in the pressurizing cavity 15 flows into the oil cylinder 5 through the main oil path to provide the oil pressure with the value of A for the oil cylinder 5, at the moment, the oil cylinder 5 performs the oil pressure with the value of A + B on the movable mold 6 to realize pressurization, and the locking of a forming mold is ensured to ensure the normal operation of processes such as forging and the like.

When the hydraulic pressure loss in the cylinder 5 is lost, the oil pressure is lowered, and the oil pressure in the pressurizing chamber 15 is also lowered. And after the booster piston 11 returns to the initial position, namely the booster piston 11 moves backwards, the oil hole 16 is communicated with the booster cavity 15, under the action of the atmospheric pressure, oil in the oil cylinder can automatically enter the booster cavity 15 to supplement the lacking oil, the oil of the booster cylinder 7 and the oil cylinder 5 is ensured to be normal, and the locking of the forming die is further ensured.

The actions are repeated in this way, and as long as oil is lacked, the boosting piston 11 can be automatically supplemented after returning to the initial position.

The screw rod 17 is installed at the front end of the sliding rod 9, the end part of the screw rod 17 is movably abutted against the rear end of the pressurizing piston 11 so as to push the pressurizing piston to move, and meanwhile, the screw rod 17 can be rotated to adjust the distance between the end part of the screw rod 17 and the rear end of the pressurizing piston 11, so that the purpose of adjusting the oil pressure is achieved, and the equipment is more suitable for various actual conditions.

The rear end of the booster piston 11 is provided with a supporting seat 18, the booster seat 14 is provided with an installation cavity 20 in the vertical molding mode, a return spring 19 is arranged in the installation cavity 20, the upper end portion and the lower end portion of the supporting seat 18 are provided with a pin shaft 35, the end portion of the pin shaft 35 is inserted into the installation cavity 20 and does telescopic motion, the pin shaft 35 is inserted into one end of the return spring 19, the other end of the return spring 19 is arranged in the installation cavity 20, and the installation of the return spring 19 is completed.

The return spring 19 is mainly used for assisting the pressurizing piston 11 to return to the initial position, so that the oil groove can supplement hydraulic oil for the pressurizing cavity 15, the normal operation of the next pressurizing is ensured, and the normal operation of the pressurizing device is ensured.

When the slide rod 9 pushes the pressurizing piston 11 to perform pressurizing operation, the pressurizing piston 11 overcomes the return spring 19 to move, and the return spring 19 is in a compressed state;

when the boosting operation is finished, the boosting piston 11 loses the thrust of the sliding rod 9, the boosting piston 11 is pushed back to the original position by high-pressure oil in the oil cylinder 5, and the return spring 19 is released at the moment, so that the boosting piston 11 can be pushed back to the initial position and reciprocates in such a way.

The design of the return spring 19 is to ensure that when the oil quantity in the oil cylinder is reduced and the booster piston 11 cannot be pushed back to the original position, the return spring 19 pushes the booster piston 11 back to the initial position; if the inside leaks oil, negative pressure is generated, and after the oil groove 23 is communicated with the pressurizing cavity 15, oil in the oil groove is sucked into the pressurizing cavity 15, so that the loss hydraulic oil is supplemented, and normal and accurate pressurization is guaranteed.

A sliding seat 22 is installed on the side face of the rack 1, the sliding rod 9 is movably installed in the sliding seat 22, and an oil groove 23 used for storing lubricating oil is formed in the sliding rod 9.

As shown in fig. 6 and 7, the driving mechanism 21 includes a fixed seat 29, a driving motor 36 and a chain rod assembly 37, the fixed seat 29 may be integrally formed with the frame, or may be externally connected to a side surface of the frame 1, the chain rod assembly 37 is installed in the fixed seat 29, one end of the chain rod assembly 37 is connected to an end surface of the oil cylinder 5, the driving motor 36 is installed on the side surface of the fixed seat 29, and the driving motor 36 drives the movable mold 6 to reciprocate in the frame 1 through the chain rod assembly 37, so as to close the movable mold 6 and the fixed mold 2.

The design of the invention is that the original mode of driving the movable die by using the hydraulic oil cylinder is changed into the mode that the driving motor drives the movable die to move through the chain rod assembly, so that the aim of die assembly is achieved, the problems of low driving speed of the hydraulic oil cylinder and limitation on production rate can be solved, and meanwhile, the problems of workpiece deformation and die damage can be solved by utilizing the overload protection of the driving motor.

A mounting seat 38 is further installed on the side surface of the fixed seat 29, an eccentric assembly 39 is installed in the mounting seat 38, the driving motor 36 is disposed on the side surface of the mounting seat 38, and the output end of the driving motor is connected with the eccentric assembly 39, the eccentric assembly 39 comprises a rotating shaft 40, the rotating shaft 40 penetrates through the mounting seat 38, and the rotation of the rotating shaft 40 is realized through a bearing; the outer wall of the rotating shaft 40 is designed in a step shape, a key groove is formed in the outer wall of the middle of the rotating shaft 40, a connecting hole is formed in the eccentric position of the eccentric wheel 42, the rotating shaft 40 penetrates through the connecting hole and is connected to the rotating shaft 40 in a clamping mode through a key, and two positioning sleeves 41 are further sleeved on the rotating shaft 40 and are respectively arranged on two sides of the eccentric wheel 42. When the eccentric 42 is mounted in the mounting block 38, the positioning sleeve 41 abuts against the inner wall of the mounting block 38.

The positioning sleeve 41 mainly ensures that the eccentric wheel 42 is always positioned at the center of the mounting seat 38, so that the eccentric wheel 42 is prevented from deviating during the displacement in the working process, and the normal operation of the equipment is ensured.

As shown in fig. 8 and 9, the eccentric wheel 42 includes a wheel body 43 and a side plate 44 mounted on a side surface of the wheel body 43, an outer wall of the wheel body 43 is stepped, an annular groove 45 is formed on a side wall of the wheel body 43 after being matched with the side plate 44, a sliding ring 46 is mounted in the annular groove 45, and a lower end of a driving rod of the chain bar assembly 37 is sleeved on the sliding ring 46. The driving motor 36 rotates the rotating shaft 40, and under the action of the eccentric wheel 42, the chain bar assembly 37 is driven to move, so that the movable die is driven to move.

The slip ring 46 is used for reducing friction between the driving rod and the eccentric wheel 42, reducing abrasion, ensuring the moving precision of the movable die and further ensuring the forging effect.

The installation process of the eccentric assembly 39 on the installation seat 38 is as follows:

one end of a rotating shaft 40 is inserted into the mounting seat 38, then the positioning sleeve 41, the eccentric wheel 42 and the positioning sleeve 41 are installed, then the rotating shaft 40 is continuously inserted, the end part of the rotating shaft 40 penetrates through the mounting seat 38, then a bearing is installed, a sealing cover is installed at one end to restrain the bearing after the bearing is installed, and a connecting sleeve used for connecting an output shaft of the driving motor 36 is installed at the other end to complete installation.

The advantage of design like this does not need whole dismantlement and installation, can realize the installation and the dismantlement of eccentric subassembly 39 on the integrated device, and later maintenance is more convenient.

The chain rod assembly 37 comprises a first chain rod 30, a second chain rod 31 and a driving rod 32, the end parts of the first chain rod 30, the second chain rod 31 and the driving rod are hinged, a first hinge seat 33 is installed in the fixed seat 29, the other end of the second chain rod 31 is hinged on the first hinge seat 33, a second hinge seat 34 is installed at the rear end of the oil cylinder 5, the other end of the first chain rod 30 is hinged on the second hinge seat 34, the lower end of the driving rod 32 is connected with the eccentric wheel 42, and the oil cylinder 5 moves in the machine frame 1 through the movement of the driving rod 32, so that the movable die 6 and the fixed die 2 are closed.

Meanwhile, after the movable die 6 and the fixed die 2 are closed, the first chain rod 30, the second chain rod 31, the first hinge seat 33 and the second hinge seat 34 are positioned on the same straight line, namely, the first chain rod, the second chain rod, the first hinge seat 33 and the second hinge seat 34 are straightened into a straight line, so that a self-locking mode is formed, the product forming force acts on the die and cannot act on a driving device, and the service life of the chain rod assembly 37 and the product forming effect are further ensured.

The specific structure of the blanking device 100 is as follows:

as shown in fig. 10 and 11, the blanking device 100 includes a transmission mechanism 101 and a blanking rod 102, the transmission mechanism 101 is mainly disposed around the periphery of the frame 1, and the end of the transmission mechanism is engaged with the end of the crankshaft, the blanking rod 102 is mainly installed in the forming mold, and the lower end of the blanking rod 102 movably extends into a mold cavity 103 formed by the forming mold.

When the fixed die 2 and the movable die 6 are separated, namely the die cavity 103 is opened, the lower end part of the blanking rod 102 extends into the die cavity 103 and is used for ejecting the workpiece out of the die cavity 103 to finish the blanking action.

The design of the invention is that a blanking device linked with a crankshaft is additionally arranged on a frame 1, after a workpiece is formed, a die cavity 103 is opened, a transmission mechanism 101 enables a blanking rod 102 to move, the end part of the blanking rod 102 movably extends into the die cavity 103, and the workpiece adhered or clamped in the die cavity 103 is actively separated from the die cavity 103, so that automatic demoulding of the formed product is realized, and the timely and effective demoulding of the product is ensured. The problems that the formed workpiece is clamped by the mold due to untimely demolding, the workpiece is deformed and the mold is damaged are avoided, and normal operation of equipment is guaranteed.

As shown in fig. 12-13, the blanking rod 102 includes a fixing sleeve 104 and a blanking ejector rod 105, a mounting hole is formed on the forming mold, the mounting hole can be opened at the closed position of the moving mold 6 and the fixed mold 2, the fixing sleeve 104 is mounted in the mounting hole, and the blanking ejector rod 105 is mounted in the fixing sleeve 104. The fixing sleeve 104 is mainly used for restraining the blanking ejector rod 105 and ensuring the normal use of the blanking ejector rod 105.

The lower end surface of the blanking ejector rod 105 is arranged on the side wall of the die cavity 103, namely, the lower end surface and the side wall of the die cavity 103 are positioned on the same curved surface, and the smoothness of the die cavity 103 is ensured.

The upper end of the blanking ejector rod 105 is abutted against the end part of the transmission mechanism 101, the transmission mechanism 101 presses the blanking ejector rod 105 downwards, so that the lower end of the blanking ejector rod 105 enters the die cavity 103, and the workpiece is ejected out of the die cavity 103.

The function of the blanking ejector rod 105 is the same as that of an ejection device of the injection mold.

As shown in fig. 13, the blanking ejector pin 105 includes an upper pin 106 and a lower pin 107, a lower end of the upper pin 106 abuts against an upper end of the lower pin 107, a cavity 108 is formed in the fixing sleeve, a second fixing sleeve 126 is installed in the cavity 108, an end of the second fixing sleeve 126 can be screwed into the cavity 108, the lower pin 107 is disposed in the cavity 108, and the lower pin 107 is disposed in the second fixing sleeve 126. The lower end of the second fixing sleeve 126 is arranged in the die cavity 103 and is used for forming an inner hole of a product. Meanwhile, a second return spring 115 is sleeved on the lower rod 107, two ends of the second return spring 115 are respectively abutted to the end part of the second fixed sleeve 126 and the upper end of the lower rod 107, and the second return spring 115 is mainly used for resetting the lower rod 107 and can also separate a workpiece adhered to the end part of the lower rod.

After the transmission mechanism 101 presses the blanking ejector rod 105 downwards, the second return spring 115 is compressed, the workpiece is ejected out of the die cavity 103, and the product is demoulded; when the transmission mechanism 101 does not apply downward pressure to the blanking ejector rod 105, the second return spring 115 releases the compression force at the moment, so that the lower rod 107 returns to the initial position, and the upper rod 106 is reset at the same time.

The setting of two 115 reset springs can guarantee under no exogenic action, and the lower terminal surface of unloading ejector pin 105 is in the coplanar with the lower terminal surface of fixed cover two 126, guarantees the planarization of the hole of product, and at the in-process that lower beam 107 resets simultaneously, under the effect of fixed cover two 126, breaks away from the work piece of adhesion on lower beam 107, avoids the work piece adhesion on lower beam 107, guarantees the timeliness and the validity of product drawing of patterns.

Meanwhile, in practical use, because the lower end surface of the lower rod 107 belongs to a part of the side wall of the die cavity 103, the lower rod 106 and the lower rod 107 are inevitably worn or deformed after being used for a period of time, in order to ensure the smoothness of a formed workpiece, only the lower rod 107 needs to be replaced, and the upper rod 106 can be continuously used, so that the cost can be saved and the waste is avoided.

As shown in fig. 10 and 11, the transmission mechanism 101 includes a transmission shaft assembly 109 and a lever assembly 110, the transmission shaft assembly 109 is connected to the power device 4, a second cam 111 is installed at an end of the transmission shaft assembly 109, the lever assembly 110 is installed on the frame 1, one end of the lever assembly 110 abuts against an upper end of the blanking rod 102, the other end of the lever assembly 110 is engaged with the second cam 111, and the rotation of the second cam 111 moves the blanking rod 102 downward under the action of the lever assembly 110 to eject the workpiece out of the mold cavity 103.

The contact point of the lever assembly 110 and the second cam 111 is located on the upper side of the circle center of the second cam 111, so that the rotation of the second cam 111 can be ensured, and one end of the second cam 111, which is abutted to the second cam, can be lifted, and the lever assembly 110 can press down the material rod 102 to eject a workpiece.

As shown in fig. 11, the lever assembly 110 includes a balance bar 112 and a support bar, the support bar is vertically disposed on the upper end surface of the frame 1, the middle portion of the balance bar 112 is hinged to the support bar, a second rolling member 113 abutting against the surface of the second cam 111 is mounted at the rear end of the balance bar 112, the second rolling member 113 may be a bearing or a roller, an arc abutting block 114 is mounted below the front end of the balance bar 112, the lower surface of the arc abutting block 114 is designed in an arc shape and is mainly used for abutting against the upper end surface of the upper bar 106, and the rotation of the second cam 111 causes the front end of the balance bar 112 to move downward, thereby depressing the material bar 102.

The arc surface is designed to enable the upper end surface of the upper rod 106 to move smoothly when the front end of the balance rod 112 moves downwards on the surface of the arc abutting block 114, so that the blanking ejector rod 105 can smoothly eject a workpiece.

As shown in fig. 11, a second sliding seat 116 is installed at the upper end of the fixed mold 2, a sliding bar 117 capable of sliding is installed in the second sliding seat 116, the front end of the sliding bar 117 is connected with the movable mold 6, and a limit block 124 capable of adjusting the fixed position is installed at the rear end of the sliding bar. The adjusting limit block 124 can adjust the maximum opening distance between the movable mold 6 and the fixed mold 2, so that the normal operation of the equipment is ensured.

Since the blanking ejector pin 105 can move along with the slide bar 117, in order to ensure that the arc-shaped abutting block 114 can abut against the blanking ejector pin 105 after moving, the width of the arc-shaped abutting block 114 is designed to be equal to or larger than the maximum distance between the movable mold 6 and the fixed mold 2.

The front end of the slide bar 117 is provided with a movable groove 125, the upper end of the movable mold 6 is provided with a movable member 118, and the upper end of the movable member 118 is arranged in the movable groove 125 and is used for providing a movable space for the oil cylinder to push the movable mold 6.

The transmission mechanism 101 comprises a first transmission shaft 119, a second transmission shaft 120, a third transmission shaft 121 and a fourth transmission shaft 122, the first transmission shaft 119, the second transmission shaft 120 and the third transmission shaft 121 are connected and transmitted through bevel gears, the end of the first transmission shaft 119 is meshed with the power device 4, the fourth transmission shaft 122 is installed above the rack 1, the third transmission shaft 121 and the fourth transmission shaft 122 are connected through a synchronous belt 123, the second cam 111 is installed at the end of the fourth transmission shaft 122, and the second cam 111 is driven to rotate through the work of the power device 4.

Example 2:

the structure of this embodiment is basically the same as that of embodiment 1, except that the driving member can be directly a crank, and the rotation of the crankshaft 12 pulls the slide rod 9 to move through the crank, so as to push the supercharging piston 11 to perform supercharging operation.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.