阅读说明：本技术 一种船用柴油机气缸盖排气阀座孔口内边沿锥面修磨装置 (Marine diesel engine cylinder head exhaust valve seat orifice inner edge conical surface grinding device ) 是由 安良权 于 2018-08-09 设计创作，主要内容包括：本发明涉及一种船用柴油机气缸盖排气阀座孔口内边沿锥面修磨装置,包括排气阀座孔口修磨组件,排气阀座孔口修磨组件包括旋转轴,旋转轴的工作端上设有修磨轮,修磨轮是圆锥台结构,修磨轮的磨削加工面是圆锥台结构的侧面,修磨轮设在排气阀座孔口内边沿锥面处,旋转轴的传动端通过盖设在排气阀座孔另一端上的轴架板穿出排气阀座与驱动装置传动连接,驱动装置驱动旋转轴带动修磨轮修磨排气阀座孔口内边沿锥面。本发明采用精准定位的自动旋转磨削加工的方案,具有加工效率、精度高的特点。(The invention relates to a conical surface grinding device for the inner edge of an exhaust valve seat orifice of a marine diesel engine cylinder cover, which comprises an exhaust valve seat orifice grinding assembly, wherein the exhaust valve seat orifice grinding assembly comprises a rotating shaft, a grinding wheel is arranged on the working end of the rotating shaft, the grinding wheel is of a cone frustum structure, the grinding surface of the grinding wheel is the side surface of the cone frustum structure, the grinding wheel is arranged at the conical surface of the inner edge of the exhaust valve seat orifice, the transmission end of the rotating shaft penetrates through an exhaust valve seat through a shaft frame plate which is arranged at the other end of the exhaust valve seat orifice through a cover and is in transmission connection with a driving device, and the driving device drives the rotating shaft to drive. The invention adopts the scheme of automatic rotary grinding with accurate positioning, and has the characteristics of high processing efficiency and high precision.)

1. The utility model provides an edge conical surface coping device in marine diesel engine cylinder head exhaust valve seat drill way, characterized by includes exhaust valve seat drill way coping subassembly, exhaust valve seat drill way coping subassembly includes the rotation axis, be equipped with the coping wheel on the working end of rotation axis, the coping wheel is the circular truncated cone structure, the abrasive machining face of coping wheel is the side of circular truncated cone structure, the edge conical surface department in exhaust valve seat drill way is established to the coping wheel, the transmission end of rotation axis is established the pedestal plate on the exhaust valve seat hole other end through the lid and is worn out the exhaust valve seat and be connected with the drive arrangement transmission, the drive arrangement drive the rotation axis drives the edge conical surface in coping wheel coping exhaust valve seat drill way.

2. The grinding device for the conical surface of the inner edge of the orifice of the exhaust valve seat of the marine diesel engine cylinder cover according to claim 1, wherein the working end of the rotating shaft comprises a grinding wheel limiting section, a grinding wheel assembling section and a grinding wheel positioning external thread section, the radial dimension of the grinding wheel limiting section is larger than that of the grinding wheel assembling section, a grinding wheel is arranged on the grinding wheel assembling section, a fastening nut is arranged on the grinding wheel positioning external thread section, and the grinding wheel is clamped and fixed on the grinding wheel assembling section through the fastening nut and the grinding wheel limiting section.

3. The grinding device for the conical surface of the inner edge of the orifice of the exhaust valve seat of the marine diesel engine cylinder cover according to claim 2, wherein an adjusting gasket is arranged between the grinding wheel and the limiting section of the grinding wheel.

4. The grinding device for the conical surface of the inner edge of the orifice of the exhaust valve seat of the marine diesel engine cylinder cover according to claim 1, wherein the spindle plate is a triangular cylindrical boss plate, three corner ends of a fillet base plate of the triangular cylindrical boss plate are provided with fixing through holes, fastening bolts are arranged in the fixing through holes, the spindle plate is arranged at the other end of the exhaust valve seat hole through the fixing covers of the fastening bolts, a rotating shaft through hole is arranged in a cylindrical boss of the triangular cylindrical boss plate, and the rotating shaft penetrates out of the rotating shaft through hole and is in transmission connection with a driving device.

5. The grinding device for the conical surface of the inner edge of the orifice of the exhaust valve seat of the marine diesel engine cylinder head according to claim 1, wherein a grinding surface of the grinding wheel is provided with a synthetic diamond grinding layer, the granularity of the synthetic diamond grinding layer is 100-120 meshes, and the thickness of the synthetic diamond grinding layer is 0.3-0.35 mm.

6. The grinding device for the conical surface of the inner edge of the orifice of the exhaust valve seat of the marine diesel engine cylinder cover according to claim 1, wherein the grinding component for the orifice of the exhaust valve seat further comprises an orifice cover cap component, the orifice cover cap component comprises a cap, an assembly through hole is formed in the bottom of the cap, a connecting sleeve penetrates through the assembly through hole, one end, extending out of the cap, of the connecting sleeve is provided with an external thread section, a fastening nut is arranged on the external thread section, the other end, arranged in the cap, of the connecting sleeve is in axial limiting connection with the rotating shaft through a thrust bearing, and the fastening nut is screwed down to press the cap on the orifice of the exhaust valve seat to be machined.

Technical Field

The invention relates to a grinding device for a valve seat hole of a cylinder cover of a marine diesel engine, in particular to a high-efficiency grinding device for the inner edge conical surface of an exhaust valve seat orifice of the cylinder cover of the marine diesel engine, and belongs to the field of marine diesel engines.

Background

The existing grinding tool for the air inlet and outlet valve seat hole of the cylinder cover mainly comprises a grinding disc, a rotating handle and a fastening nut, when the tool is used, the grinding disc is fastened by the nut and is installed in place, an installed component is inserted into the center of an air inlet valve hole or the center of an air outlet valve hole of the cylinder cover, the grinding disc is manually rotated by the aid of the hand-held rotating handle, the conical surface of the orifice of the air outlet valve seat of the cylinder cover is ground in a left-right rotating mode, and the outer conical surface of the air outlet valve shell can meet the technical requirements of installation through repeated grinding for many times.

Disclosure of Invention

The invention discloses a novel scheme for grinding the conical surface of the inner edge of the orifice of the exhaust valve seat of a marine diesel engine cylinder cover, and solves the problems of low processing efficiency and poor quality of the existing scheme by adopting a scheme of accurately positioning and automatically rotating and grinding.

The invention relates to a conical surface grinding device for the inner edge of an exhaust valve seat orifice of a marine diesel engine cylinder cover, which comprises an exhaust valve seat orifice grinding assembly, wherein the exhaust valve seat orifice grinding assembly comprises a rotating shaft, a grinding wheel is arranged at the working end of the rotating shaft, the grinding wheel is of a cone frustum structure, the grinding surface of the grinding wheel is the side surface of the cone frustum structure, the grinding wheel is arranged at the conical surface of the inner edge of the exhaust valve seat orifice, the transmission end of the rotating shaft penetrates through an exhaust valve seat through a shaft frame plate which is arranged at the other end of the exhaust valve seat hole through a cover and is in transmission connection with a driving device, and the driving device drives the.

Furthermore, the working end of the rotating shaft comprises a grinding wheel limiting section, a grinding wheel assembling section and a grinding wheel positioning external thread section, the radial dimension of the grinding wheel limiting section is larger than that of the grinding wheel assembling section, the grinding wheel is arranged on the grinding wheel assembling section, a fastening nut is arranged on the grinding wheel positioning external thread section, and the grinding wheel is clamped and fixed on the grinding wheel assembling section through the fastening nut and the grinding wheel limiting section.

Furthermore, an adjusting washer is arranged between the grinding wheel and the limiting section of the grinding wheel.

Further, the pedestal plate of this scheme is the protruding platen of triangle cylinder, and the three angle of the fillet base plate of the protruding platen of triangle cylinder is served and is equipped with fixing hole, is equipped with fastening bolt in the fixing hole, and the pedestal plate is established on exhaust valve seat hole other end through fastening bolt fixed lid, is equipped with the rotation axis through-hole in the cylinder boss of the protruding platen of triangle cylinder, and the rotation axis is worn out the rotation axis through-hole and is connected with the drive arrangement transmission.

Furthermore, the grinding processing surface of the grinding wheel is provided with an artificial diamond grinding layer, the granularity of the artificial diamond grinding layer is 100-120 meshes, and the thickness of the artificial diamond grinding layer is 0.3-0.35 mm.

Further, the exhaust valve seat orifice grinding assembly of this scheme still includes orifice cover cap subassembly, orifice cover cap subassembly includes the block, the bottom of block is equipped with the assembly through-hole, wear to establish the adapter sleeve in the assembly through-hole, the one end that the adapter sleeve stretches out the block is equipped with the external screw thread section, be equipped with fastening nut on the external screw thread section, the other end of the adapter sleeve of establishing in the block forms the spacing connection of axial through footstep bearing and rotation axis, screw up fastening nut with the block gland on the exhaust valve seat orifice of awaiting processing.

The conical surface grinding device for the inner edge of the orifice of the exhaust valve seat of the marine diesel engine cylinder cover adopts a scheme of accurately positioning and automatic rotary grinding, and has the characteristics of high machining efficiency and high precision.

Drawings

FIG. 1 is a schematic view of a grinding device for an inner edge conical surface of an exhaust valve seat hole of a cylinder cover of a marine diesel engine, which is assembled on a workpiece.

FIG. 2 is a partially enlarged schematic view of a grinding device for the inner edge conical surface of the orifice of the exhaust valve seat of the cylinder head of the marine diesel engine, which is provided with an orifice cover cap assembly, assembled on a workpiece.

FIG. 3 is a schematic view of an exhaust valve seat orifice thinning assembly.

FIG. 4 is a schematic view of a sharpening wheel.

Fig. 5 is a front schematic view of the spindle carrier plate.

Fig. 6 is a schematic sectional view a-a of the spindle carrier plate of fig. 5.

Fig. 7 is a schematic view of the rotating shaft.

Wherein, 110 is the rotation axis, 111 is the grinding wheel spacing section, 112 is the grinding wheel assembly section, 113 is grinding wheel location external screw thread section, 120 is the grinding wheel, 130 is the pedestal board, 131 is the fixed through-hole, 132 is the rotation axis through-hole, 140 is the adjusting washer, 150 is the block, 160 is the connecting sleeve, 170 is the thrust bearing.

Detailed Description

As shown in fig. 1, the grinding device for the inner edge conical surface of the orifice of the exhaust valve seat of the marine diesel engine cylinder cover comprises a grinding assembly for the orifice of the exhaust valve seat, the grinding assembly for the orifice of the exhaust valve seat comprises a rotating shaft, a grinding wheel is arranged at the working end of the rotating shaft and is of a truncated cone structure, the grinding surface of the grinding wheel is the side surface of the truncated cone structure, the grinding wheel is arranged at the conical surface of the inner edge of the orifice of the exhaust valve seat, the transmission end of the rotating shaft penetrates through the exhaust valve seat through a shaft frame plate which is arranged at the other end of the orifice of the exhaust valve seat through a cover and is in transmission connection with a driving device. According to the scheme, the scheme of automatic rotating grinding machining with accurate positioning is adopted, the valve seat hole is ground by the grinding wheel driven by the driving device, and the machining efficiency and the quality are greatly improved.

In order to realize accurate grinding, the scheme discloses a specific wheel shaft scheme, as shown in fig. 3, 4 and 7, the working end of the rotating shaft specifically comprises a grinding wheel limiting section, a grinding wheel assembling section and a grinding wheel positioning external thread section, the radial dimension of the grinding wheel limiting section is larger than that of the grinding wheel assembling section, the grinding wheel is arranged on the grinding wheel assembling section, a fastening nut is arranged on the grinding wheel positioning external thread section, and the grinding wheel is clamped and fixed on the grinding wheel assembling section through the fastening nut and the grinding wheel limiting section. In order to further enhance the accuracy of the assembly position of the grinding wheel and ensure the normal grinding, as shown in fig. 3, an adjusting washer is arranged between the grinding wheel and the limiting section of the grinding wheel, and the adjusting washers with different thicknesses are selected according to specific requirements.

In order to realize the stable transmission connection of the rotating shaft, as shown in fig. 1, 5 and 6, the shaft bracket plate of the scheme is a triangular cylindrical convex platen, fixing through holes are arranged at three corner ends of a fillet base plate of the triangular cylindrical convex platen, fastening bolts are arranged in the fixing through holes, the shaft bracket plate is arranged at the other end of a vent valve seat hole through a fastening bolt fixing cover, a rotating shaft through hole is arranged in a cylindrical boss of the triangular cylindrical convex platen, and the rotating shaft penetrates out of the rotating shaft through hole and is in transmission connection with a driving device.

In order to realize the grinding processing of the inclined plane of the orifice of the valve seat and ensure the grinding processing quality, the grinding processing surface of the grinding wheel of the scheme is provided with an artificial diamond grinding layer, the granularity of the artificial diamond grinding layer is 100-120 meshes, and the thickness of the artificial diamond grinding layer is 0.3-0.35 mm.

In order to avoid the pollution caused by the scattering of dust particles generated by abrasive machining, the scheme discloses a component for preventing dust from scattering outside, as shown in fig. 2, the exhaust valve seat orifice grinding component further comprises an orifice cover cap component, the orifice cover cap component comprises a cap, an assembly through hole is formed in the bottom of the cap, a connecting sleeve is arranged in the assembly through hole in a penetrating mode, one end, extending out of the cap, of the connecting sleeve is provided with an external thread section, a fastening nut is arranged on the external thread section, the other end of the connecting sleeve arranged in the cap forms axial limiting connection with a rotating shaft through a thrust bearing, and the cap is pressed on an exhaust valve seat orifice to be machined by screwing the fastening nut.

This scheme discloses an electronic coping instrument of discharge valve casing aperture internal conical surface of marine diesel cylinder head, the interior conical surface coping instrument of PC discharge valve casing aperture, provide an electric drive, through special grinding emery wheel, can quick coping defect (burn, corruption pit) on the discharge valve casing aperture conical surface, the location is accurate, the high instrument of machining precision. As shown in fig. 3, the tool is composed of a positioning shaft (rotation shaft), a grinding wheel (dressing wheel) for grinding the outer conical surface of the truncated cone, and the like. The positioning shaft is used for connecting an electric drill to transmit rotation torque, limiting and positioning rotation grinding, and supporting and positioning a grinding wheel. The inner cone surface of the grinding wheel is coated with artificial diamond particles for grinding the metal surface of the exhaust valve shell. The gasket and the nut are parts for installing and fixing the grinding wheel and the positioning shaft together. During the use, with the grinding emery wheel through gasket and fastening nut installation fixed to the installation end of location axle, tighten nut, then be connected the location axle installation end with handheld electric drill and step up, with location axle location end vertical insertion exhaust valve casing centre bore, start the power, through electric drill drive location axle and grinding emery wheel rotatory together, grind exhaust valve casing body drill way conical surface, reciprocate the electric drill, can make the conical surface grinding smooth and even, realize the accurate processing to exhaust valve casing body drill way external conical surface, get rid of the defect. Because the electric grinding mode is adopted to replace the original manual grinding method, the maintenance work efficiency is greatly improved, the tool is very convenient to carry, the labor cost and the processing cost are both reduced, and the field maintenance process and time are controllable.

Based on the above contents and characteristics, compared with the existing similar schemes, the grinding device for the conical surface of the inner edge of the orifice of the exhaust valve seat of the cylinder cover of the marine diesel engine has outstanding substantive characteristics and remarkable progress.

The grinding device for the inner edge conical surface of the exhaust valve seat hole of the marine diesel engine cylinder cover is not limited to the content disclosed in the specific embodiment, the technical scheme presented in the embodiment can be extended based on the understanding of the skilled person in the art, and the simple alternative scheme made by the skilled person according to the scheme and the common knowledge also belongs to the scope of the scheme.