Method and device for separating conjoined nutrition bowls and nutrition bowl production line
阅读说明:本技术 连体营养钵分离方法、装置及营养钵生产线 (Method and device for separating conjoined nutrition bowls and nutrition bowl production line ) 是由 常继生 常润新 任雨薇 于 2018-08-12 设计创作,主要内容包括:本发明涉及连体营养钵分离方法及装置,属于营养钵生产技术领域。现有连体营养钵分离设备,采用差速分离法,必然有一个营养钵的运动姿态是,这个营养钵在进入收集(码垛)装置前需要变换姿态为底部在前开口在后才能正常收集堆叠码垛;另外现有技术采用对连体营养钵整体施压排气、纵向喂钵方法,使排气后的营养钵严重变形,不利于恢复原状,进而影响收集码垛效果,而且分离后的营养钵需要变换姿态才能进入收集码垛装置,实际工作不稳定,只能应用于生产部分规格的营养钵。本发明的目的在于提供一种工作稳定性高、分离后的营养钵容易恢复到原来形状、适用面广、效率高的连体营养钵分离方法、装置及营养钵生产线。(The invention relates to a method and a device for separating a connected nutrition pot, belonging to the technical field of nutrition pot production. The existing conjoined nutrition pot separating equipment adopts a differential separation method, and inevitably has a movement posture that the nutrition pot needs to be changed into a posture that the nutrition pot can be normally collected, stacked and stacked after the bottom of the nutrition pot is opened in the front before entering a collecting (stacking) device; in addition, the method of integrally pressurizing and exhausting the connected nutrition bowls and longitudinally feeding the nutrition bowls in the prior art is adopted, so that the nutrition bowls after exhausting are seriously deformed and are not favorable for recovering the original shape, the collecting and stacking effects are further influenced, the separated nutrition bowls can enter the collecting and stacking device only by changing postures, the actual work is unstable, and the method can only be applied to producing nutrition bowls with partial specifications. The invention aims to provide a method and a device for separating a conjoined nutrition pot, which have high working stability, wide application range and high efficiency, and the separated nutrition pot is easy to restore to the original shape, and a nutrition pot production line.)
1. The method for separating the conjoined nutrition pots is characterized by comprising the following process steps:
① exhausting air, namely exhausting the air in the conjoined nutrition bowl;
② feeding the bowls, namely feeding the exhausted conjoined feeding bowls into a conjoined feeding bowl separating device, wherein the postures of the conjoined feeding bowls fed into the conjoined feeding bowl separating device are horizontal;
③ separating the conjoined nutrition pot.
2. The method for separating the conjoined feeding block according to claim 1, which is characterized in that: the exhausting process comprises the step of gradually extruding the middle part of the conjoined feeding block in the feeding process of the feeding block, so as to avoid the conjoined feeding block from bursting caused by over-fast extrusion.
3. The method for separating the conjoined feeding block according to claim 1, which is characterized in that: the air exhaust process comprises the steps of extruding the middle part of the conjoined feeding block, keeping the shapes of the bottoms of the two feeding blocks basically unchanged, and being beneficial to restoring the shape of the feeding block in the subsequent process.
4. The method for separating the conjoined feeding block according to claim 1, which is characterized in that: the separation process comprises the steps that two pairs of separation rollers with opposite running directions are used for clamping two nutrition bowls in the conjoined nutrition bowls respectively, so that the two separated nutrition bowls always move in a posture that the bottoms of the two nutrition bowls are opened in the front and the bottoms of the two nutrition bowls are opened in the back.
5. Disjunctor nutritive cube separator, characterized by: mainly comprises a driver and two separation roller sets; two eccentric rollers with opposite rotation directions are arranged in each separation roller group; the two separation roller sets are correspondingly arranged, so that the convex surfaces of the eccentric rollers in the two separation roller sets are contacted and separated in operation.
6. The conjoined nutrition pot separating device according to claim 5, which is characterized in that: the convex surfaces of the eccentric rollers in the two separation roller sets are contacted and separated in the operation process, wherein the moving direction of the contact parts of the eccentric rollers moves towards the outer side of the connected nutrition pot separation device.
7. The conjoined nutrition pot separating device according to claim 5, which is characterized in that: a set of mutually meshed gears is used for driving the eccentric separating rollers in the separating roller group.
8. The connected nutrition bowl separating device according to claim 5, wherein the rotating speeds of the four eccentric rollers in the two separating roller sets are matched.
9. The conjoined nutrition pot separating device according to claim 5, which is characterized in that: the contact surface of the eccentric roller has elasticity and a larger friction coefficient.
10. Nutritive cube production line, characterized by: the device comprises an extruder, a forming machine, a collecting device, a sorting and finishing device, an exhaust feeding device and a connected nutrition pot separating device according to any one of claims 5 to 9; wherein the extruder is arranged in front of the forming machine, the forming machine is arranged in front of the conjoined feeding block separating device, and the conjoined feeding block separating device is arranged in front of the collecting device.
Technical Field
The invention relates to a method and a device for separating a connected nutrition pot, belonging to the technical field of nutrition pot production.
Background
The plastic nutrition pot is an important production material for agricultural production, has the advantages of fertilizer and water conservation and convenient transplantation, is widely applied to planting vegetables, cotton, corn seedlings and flowers, and the dosage of the plastic nutrition pot is increased year by year along with the development of agricultural science and technology. However, the existing plastic nutrition pot production adopts a blow molding process, the blown intermediate product is a connected nutrition pot with mouth-to-mouth connection, and the final nutrition pot product can be formed only by separating the connected nutrition pot. At present, the conjoined nutrition bowls are separated by adopting a manual mode, the labor intensity of workers is very high, and the efficiency is low. The existing conjoined nutrition pot separating equipment adopts a differential separation method, and inevitably has a movement posture that the nutrition pot needs to be changed into a posture that the nutrition pot can be normally collected, stacked and stacked after the bottom of the nutrition pot is opened in the front before entering a collecting (stacking) device; in addition, the method of integrally pressurizing and exhausting the connected nutrition bowls and longitudinally feeding the nutrition bowls in the prior art is adopted, so that the nutrition bowls after exhausting are seriously deformed and are not favorable for recovering the original shape, the collecting and stacking effects are further influenced, the separated nutrition bowls can enter the collecting and stacking device only by changing postures, the actual work is unstable, and the method can only be applied to producing nutrition bowls with partial specifications.
Disclosure of Invention
The invention aims to provide a method and a device for separating a conjoined nutrition pot, which have high working stability, wide application range and high efficiency, and the separated nutrition pot is easy to restore to the original shape, and a nutrition pot production line.
The technical scheme of the invention is as follows:
the method for separating the conjoined nutrition pots is characterized by comprising the following process steps:
① exhausting air, namely exhausting the air in the conjoined nutrition bowl;
② feeding the bowls, namely feeding the exhausted conjoined feeding bowls into a conjoined feeding bowl separating device, wherein the postures of the conjoined feeding bowls fed into the conjoined feeding bowl separating device are horizontal;
③ separating the conjoined nutrition pot.
One preferred method is: the exhausting process comprises the step of gradually extruding the middle part of the conjoined feeding block in the feeding process of the feeding block, so as to avoid the conjoined feeding block from bursting caused by over-fast extrusion.
Yet another preferred method is: the air exhaust process comprises the steps of extruding the middle part of the conjoined feeding block, keeping the shapes of the bottoms of the two feeding blocks basically unchanged, and being beneficial to restoring the shape of the feeding block in the subsequent process.
Yet another preferred method is: the separation process comprises the steps of respectively clamping two nutrition bowls in the conjoined nutrition bowls by using two pairs of separation rollers with opposite running directions so as to separate the two nutrition bowls.
Yet another preferred method is: the separation process steps enable the two separated nutrition bowls to move in a posture that the bottoms of the two separated nutrition bowls are opened at the front and at the back, and are beneficial to collecting and stacking the nutrition bowls in the subsequent process.
Based on the same invention concept, the technical scheme of the conjoined nutrition pot separating device is as follows:
the conjoined nutrition pot separating device mainly comprises a driver and two separating roller sets; two eccentric rollers with opposite rotation directions are arranged in each separation roller group; the two separation roller sets are correspondingly arranged, so that the convex surfaces of the eccentric rollers in the two separation roller sets are contacted and separated in operation.
One preferred solution is: the convex surfaces of the eccentric rollers in the two separation roller sets are contacted and separated in the operation process, wherein the moving direction of the contact parts of the eccentric rollers moves towards the outer side of the connected nutrition pot separation device.
Another preferred embodiment is: a set of mutually meshed gears is used for driving the eccentric rollers in the separation roller set.
Another preferred embodiment is: the rotating speeds of the four eccentric rollers in the two separation roller sets are matched.
Another preferred embodiment is: the surface of the eccentric roller is provided with a material with elasticity and a large friction coefficient, wherein the material comprises but is not limited to rubber, polyurethane and butadiene-acrylonitrile rubber, so that the surface of the eccentric roller has a large friction coefficient and proper elasticity.
More specifically, the eccentric roller is columnar, the outer edge of the cross section of the eccentric roller is provided with at least one convex point set and one concave point set, the distance from each point in the convex point set to the rotating central line of the eccentric roller is greater than the distance from each point in the concave point set to the rotating central line of the eccentric roller, and the difference value of the two distances is matched with the size of the nutrition pot.
Preferably, the eccentric roller has the same distance between each point of the salient point concentration and the rotation center line of the eccentric roller and the same distance between each point of the concave point concentration and the rotation center line of the eccentric roller.
In this specification, a convex point set is called a convex surface, and a concave point set is called a concave surface.
Furthermore, a groove is formed in the convex surface of the eccentric roller, so that the clamping and separating effects are improved.
Based on the same invention concept, the technical scheme of the nutrition pot production line is as follows:
the nutrition pot production line comprises an extruder, a nutrition pot forming machine, a sorting and finishing device, a collecting device, an exhaust feeding pot device and any one of the connected nutrition pot separating devices; the extruder is arranged in front of the nutrition pot forming machine, the nutrition pot forming machine is arranged in front of the sorting and finishing device, the sorting and finishing device is arranged in front of the exhaust feeding pot device, the exhaust feeding pot device is arranged in front of the connected nutrition pot separating device, and the connected nutrition pot separating device is arranged in front of the collecting device; wherein, an extruder, a nutrition pot forming machine, a sorting and finishing device and a collecting device are known.
Furthermore, the nutrition pot production line also comprises a punching machine which is arranged corresponding to the collecting device and used for punching holes at the bottom and the side of the nutrition pots stacked in the stack, wherein the punching machine is well known, such as an electric drill and a punching machine.
Drawings
FIG. 1 is a schematic view of the conjoined feeding block of the present invention;
FIG. 2 is a schematic view of the venting of the conjoined feeding block according to the present invention;
FIG. 3 is a schematic view of an eccentric roller;
FIG. 4 is a schematic diagram of the movement of the nutrition bowls in the separation process of the integrated nutrition bowl, wherein the
FIG. 5 is a schematic view of a separating device for conjoined nutritive bowls;
FIG. 6 is a left side view of FIG. 4;
fig. 7 is a schematic view of an exhaust bowl feeder arrangement with parts overlapping in view and numbered: 211
fig. 8 is a top view of fig. 6 with some parts overlapping and numbered as follows: 211
FIG. 9 is a right side view of FIG. 6;
fig. 10 is a schematic diagram of a nutrition pot production line.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings:
based on the same inventive concept, a specific embodiment of the method and the device for separating the conjoined nutrition bowls is shown in the attached drawings 1 to 8, wherein:
the integrated
The conjoined
The embodiment of the integrated nutrition pot separating device is that the device mainly comprises a
More specific embodiments are:
the 11#
The 1# separation roller group mainly comprises an 11#
The 2# separation roller group mainly comprises a 21#
The 1# separation roller group and the 2# separation roller group are correspondingly arranged on the
The arrangement enables the 1# separation roller group and the 2# separation roller group to run synchronously, and the two separation rollers in each separation roller group have opposite rotation directions; and the two eccentric rollers which are contacted move towards the outer side of the conjoined nutrition pot separating device at the moving direction of the
The exhaust feeding device mainly comprises two groups of conveyer belts, wherein the first group of conveyer belts mainly comprises a 11
The running speed of the exhaust feeding device or the running speed of the conjoined nutrition pot separating device is controlled by a known control method, so that the feeding speed and the conjoined nutrition pot separating speed can be synchronous.
When the integrated nutrition pot is operated, firstly, the integrated nutrition pot is placed into an inlet of a wedge-
An embodiment of the nutrition pot production line is shown in the attached figure 9:
the nutrition pot production line comprises an extruder, a nutrition pot forming machine, a sorting and finishing device, an exhaust pot feeding device, a No. 1 collecting device, a No. 2 collecting device, the integrated nutrition pot separating device, a No. 1 punching machine and a No. 2 punching machine, wherein the extruder is connected with the feeding device through a pipeline; the extruder is arranged in front of the nutrition pot forming machine, the nutrition pot forming machine is arranged in front of the sorting and arranging device, the sorting and arranging device is arranged in front of the exhaust feeding pot device, the exhaust feeding pot device is arranged in front of the connected nutrition pot separating device, the connected nutrition pot separating device is arranged in front of the collecting device, the 1# collecting device is arranged on the left side of the connected nutrition pot separating device, the 2# collecting device is arranged on the right side of the connected nutrition pot separating device, the 1# punching machine is arranged corresponding to the 1# collecting device, and the 2# punching machine is arranged corresponding to the 2# collecting device; among them, an extruder, a bowl molding machine, a sorting and finishing device, a collecting device, and a punch are known.
The extruder in this embodiment makes single pole screw extruder, and the nutritive cube make-up machine is semi-automatic nutritive cube make-up machine (can cut off the tails automatically), and letter sorting finishing device adopts "disjunctor nutritive cube go-no-go device" and "disjunctor nutritive cube carding unit" patent technical scheme, and collection device adopts "the collection method and the device of a light wide-mouth container" patent technical scheme, and the puncher is the electric drill.
When the nutrition pot production line runs, firstly, an extruder heats and plasticizes plastic particles into a thermoplastic tube capable of being blow-molded, and the thermoplastic tube directly falls into a molding machine under the action of gravity; the forming machine blows a thermoplastic tube into a connected
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