Full-automatic cake type squeezing unit knocking-over edge cleaning machine
阅读说明:本技术 全自动饼式压榨机组脱圈清边机 (Full-automatic cake type squeezing unit knocking-over edge cleaning machine ) 是由 马会峰 于 2018-08-08 设计创作,主要内容包括:本发明涉及一种全自动饼式压榨机组脱圈清边机,包括主框架、第一输送链条,第一输送链条位于主框架的外侧,第一输送链条用于输送带有料圈的料饼,还包括:压饼基板,压饼基板与主框架固定,第一输送链条可将带有料圈的料饼输送至压饼基板上,压饼基板设有压饼圆孔,压饼圆孔用于放置带有料圈的料饼;压饼压盘,与压饼基板上的压饼圆孔配合,用于下压料饼脱圈清边,相应设有下压油缸,下压油缸用于驱动压饼压盘向下运动,下压油缸与主框架固定。本发明能够实现料饼与料圈自动分离,有效提高处理效率。(The invention relates to a full-automatic cake type press set knocking-over edge cleaning machine, which comprises a main frame and a first conveying chain, wherein the first conveying chain is positioned at the outer side of the main frame and is used for conveying a material cake with a material ring, and the full-automatic cake type press set knocking-over edge cleaning machine also comprises: the cake pressing base plate is fixed with the main frame, the first conveying chain can convey the cakes with the material rings to the cake pressing base plate, and the cake pressing base plate is provided with cake pressing circular holes for placing the cakes with the material rings; and the pressing cake pressure plate is matched with the pressing cake round hole on the pressing cake base plate and used for pressing the material cake to remove the ring and clear the edge, and a pressing oil cylinder is correspondingly arranged and used for driving the pressing cake pressure plate to move downwards and fixed with the main frame. The automatic separation device can realize the automatic separation of the material cake and the material ring, and effectively improve the treatment efficiency.)
1. The utility model provides a full-automatic cake formula press unit knockover clear limit machine, includes main frame, first conveyor chain, and first conveyor chain is located the outside of main frame, and first conveyor chain is used for carrying the cake that has the material circle, and its characterized in that still includes:
the cake pressing base plate is fixed with the main frame, the first conveying chain can convey the cakes with the material rings to the cake pressing base plate, and the cake pressing base plate is provided with cake pressing circular holes for placing the cakes with the material rings;
and the pressing cake pressure plate is matched with the pressing cake round hole on the pressing cake base plate and used for pressing the material cake to remove the ring and clear the edge, and a pressing oil cylinder is correspondingly arranged and used for driving the pressing cake pressure plate to move downwards and fixed with the main frame.
2. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 1 characterized in that: the cake pressing device is characterized by further comprising a cake pushing mechanism, wherein the cake pushing mechanism is located above the first conveying chain and used for pushing a cake with a material ring to horizontally move towards the cake pressing base plate.
3. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 2 characterized in that: the end part of the cake pressing base plate is provided with a fourth air cylinder, the fourth air cylinder is used for intercepting the cakes with the material ring, namely the cakes are intercepted and conveyed to the cake pressing base plate through a first conveying chain, the cylinder body of the fourth air cylinder is positioned below the cake pressing base plate, and the cylinder rod of the fourth air cylinder can extend upwards, namely the cylinder rod can upwards penetrate through the cake pressing base plate to intercept the cakes with the material ring.
4. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 3 characterized in that: and a limiting plate is arranged on the cake pressing base plate and corresponds to the outer side of the cake pressing round hole, the limiting plate is used for limiting the material cake with the material ring above the cake pressing round hole, and a third air cylinder is correspondingly arranged and used for pushing the limiting plate to move to limit the material cake with the material ring.
5. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 4 characterized in that: the cake pushing mechanism has the specific structure that the cake pushing mechanism is provided with a first air cylinder, a cylinder rod of the first air cylinder is connected with a lower movable plate fork, the lower part of the lower movable plate fork is connected with a cake pushing stop lever, and the first air cylinder can drive the cake pushing stop lever to move up and down; the first cylinder is connected with the sliding guide sleeve, the sliding guide sleeve is connected with a second cylinder which is horizontally arranged, and the second cylinder can drive the sliding guide sleeve to move left and right relative to the guide rail.
6. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 5 characterized in that: and a second conveying chain is arranged below the cake pressing circular hole of the cake pressing base plate and used for conveying the cake after the material ring is removed, and the running direction of the second conveying chain is perpendicular to that of the first conveying chain.
7. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 6 characterized in that: the lower part of the second conveying chain is provided with a third conveying chain, the third conveying chain is used for conveying the removed material ring, the running direction of the third conveying chain is parallel to that of the first conveying chain, a guide ring channel is arranged above the third conveying chain, and the removed material ring falls onto the third conveying chain through the guide ring channel.
8. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 7 characterized in that: the limiting plate is equipped with 2 groups, 2 limiting plates of every group, and two sets of symmetries set up, and corresponding every limiting plate all corresponds and is equipped with 1 cylinder that is used for promoting the limiting plate motion, promptly, and the third cylinder comprises 4 cylinders.
9. The full-automatic cake press set knocking-over selvedge cleaner cake pushing mechanism of any one of claims 1-8, characterized in that: the first position sensor is arranged on the cake pressing plate and used for detecting whether the cake pressing plate returns;
an interception detection sensor is arranged at the end part of the cake pressing base plate and used for detecting whether the cake with the material ring reaches a position needing to be intercepted or not;
and a second position sensor and a third position sensor are respectively arranged at two ends of the sliding guide sleeve and used for detecting the running position of the sliding guide sleeve.
10. The full-automatic cake press unit knocking-over selvedge cleaner pushes away cake mechanism of claim 9 characterized in that: the signal output ends of the first position sensor, the second position sensor, the third position sensor and the interception detection sensor are connected with the control unit, and the signal output end of the control unit is connected with the pneumatic valves of the first cylinder, the second cylinder, the third cylinder and the hydraulic valve of the lower oil cylinder.
Technical Field
The invention relates to a full-automatic cake type press unit knocking-over edge cleaner.
Background
Disclosure of Invention
The invention aims to provide a full-automatic cake type press unit knocking-over edge cleaner which can realize automatic separation of a material cake and a material ring and effectively improve the treatment efficiency.
The technical scheme for realizing the purpose of the invention is as follows:
the utility model provides a full-automatic cake formula press unit knockover clear limit machine, includes main frame, first conveyor chain, and first conveyor chain is located the outside of main frame, and first conveyor chain is used for carrying the cake that has the material circle, and its characterized in that still includes:
the cake pressing base plate is fixed with the main frame, the first conveying chain can convey the cakes with the material rings to the cake pressing base plate, and the cake pressing base plate is provided with cake pressing circular holes for placing the cakes with the material rings;
and the pressing cake pressure plate is matched with the pressing cake round hole on the pressing cake base plate and used for pressing the material cake to remove the ring and clear the edge, and a pressing oil cylinder is correspondingly arranged and used for driving the pressing cake pressure plate to move downwards and fixed with the main frame.
Further, the cake pressing device comprises a cake pushing mechanism, wherein the cake pushing mechanism is positioned above the first conveying chain and used for pushing cakes with material rings to horizontally move towards the cake pressing base plate.
Furthermore, a fourth air cylinder is arranged at the end part of the cake pressing base plate and used for intercepting the cakes with the material ring, namely the cakes are conveyed to the cake pressing base plate through the first conveying chain, the cylinder body of the fourth air cylinder is positioned below the cake pressing base plate, and a cylinder rod of the fourth air cylinder can extend upwards, namely the cylinder rod penetrates through the cake pressing base plate upwards to intercept the cakes with the material ring.
Furthermore, a limiting plate is arranged on the cake pressing base plate and corresponds to the outer side of the cake pressing round hole, the limiting plate is used for limiting the material cake with the material ring above the cake pressing round hole, and a third air cylinder is correspondingly arranged and used for pushing the limiting plate to move and limiting the material cake with the material ring.
Furthermore, the cake pushing mechanism has the specific structure that the cake pushing mechanism is provided with a first air cylinder, a cylinder rod of the first air cylinder is connected with a lower movable plate fork, the lower part of the lower movable plate fork is connected with a cake pushing stop lever, and the first air cylinder can drive the cake pushing stop lever to move up and down; the first cylinder is connected with the sliding guide sleeve, the sliding guide sleeve is connected with a second cylinder which is horizontally arranged, and the second cylinder can drive the sliding guide sleeve to move left and right relative to the guide rail.
Furthermore, a second conveying chain is arranged below the cake pressing round hole of the cake pressing base plate and used for conveying the cake after the material ring is removed, and the running direction of the second conveying chain is perpendicular to that of the first conveying chain.
Furthermore, a third conveying chain is arranged below the second conveying chain and used for conveying the removed material rings, the running direction of the third conveying chain is the same as that of the first conveying chain, a guide ring channel is arranged above the third conveying chain, and the removed material rings fall onto the third conveying chain through the guide ring channel.
Further, the limiting plate is equipped with 2 groups, 2 limiting plates of every group, and two sets of symmetries set up, and corresponding every limiting plate all corresponds and is equipped with 1 cylinder that is used for promoting the limiting plate motion, promptly, the third cylinder comprises 4 cylinders.
Furthermore, a first position sensor is arranged on the cake pressing plate and used for detecting whether the cake pressing plate returns or not; an interception detection sensor is arranged at the end part of the cake pressing base plate and used for detecting whether the cake with the material ring reaches a position needing to be intercepted or not; and a second position sensor and a third position sensor are respectively arranged at two ends of the sliding guide sleeve and used for detecting the running position of the sliding guide sleeve.
Further, the signal output ends of the first position sensor, the second position sensor, the third position sensor and the interception detection sensor are connected with the control unit, and the signal output end of the control unit is connected with pneumatic valves of the first cylinder, the second cylinder, the third cylinder and the hydraulic valve of the lower oil cylinder.
The invention has the following beneficial effects:
the cake pressing device is provided with a cake pressing base plate, wherein the cake pressing base plate is provided with a cake pressing circular hole, and the cake pressing circular hole is used for placing a material cake with a material ring; the cake pressing plate is matched with a cake pressing round hole on the cake pressing base plate and used for pressing a material cake to remove a ring and clear edges; according to the invention, through the mutual matching of the cake pressing platen and the cake pressing base plate, the automatic separation of the material cake and the material ring can be realized, and meanwhile, when the material cake is pressed downwards, the material cake corner (residual edge) larger than the diameter of the material ring is automatically separated from the material cake, namely, the corner treatment of the material cake is realized. The invention saves labor and effectively improves the processing efficiency.
The cake pushing mechanism is arranged above the first conveying chain and used for pushing the cakes with the material rings to horizontally move towards the cake pressing base plate. According to the cake pressing device, the fourth cylinder is arranged at the end part of the cake pressing base plate and used for intercepting the cakes with the material rings, the fourth cylinder is controlled to release after the treatment of one cake with the material rings is finished, and then the cake pushing mechanism pushes the next cake with the material rings, so that the operation reliability is further ensured.
A limiting plate is arranged on the cake pressing base plate corresponding to the outer side of the cake pressing circular hole and used for limiting a cake with a material ring above the cake pressing circular hole, and a third air cylinder is correspondingly arranged and used for pushing the limiting plate to move and limiting the cake with the material ring. The material cake with the material ring is effectively limited by the limiting plate, and the cake pressing effect of the cake pressing plate is further ensured.
A second conveying chain is arranged below a cake pressing circular hole of a cake pressing base plate and used for conveying a cake after a material ring is removed, and the running direction of the second conveying chain is perpendicular to that of the first conveying chain; the third conveying chain is arranged below the second conveying chain and used for conveying the removed material rings, the running direction of the third conveying chain is parallel to that of the first conveying chain, a guide ring channel is arranged above the third conveying chain, the removed material rings fall onto the third conveying chain through the guide ring channel, and therefore flowing processing of material cakes can be achieved on the material conveying chain, manpower is saved, and processing efficiency is improved.
The cake pressing platen is provided with a first position sensor, and the first position sensor is used for detecting whether the cake pressing platen returns; an interception detection sensor is arranged at the end part of the cake pressing base plate and used for detecting whether the cake with the material ring reaches a position needing to be intercepted or not; a second position sensor and a third position sensor are respectively arranged at two ends of the sliding guide sleeve and used for detecting the running position of the sliding guide sleeve; the signal output ends of the first position sensor, the second position sensor, the third position sensor and the interception detection sensor are connected with the control unit, and the signal output end of the control unit is connected with the pneumatic valves of the first cylinder, the second cylinder, the third cylinder and the hydraulic valve of the lower oil cylinder. The control unit controls each execution element according to the arranged detection sensor, thereby ensuring the working reliability of cake processing and effectively improving the processing efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the invention before the cake pressing platen is depressed;
FIG. 4 is a schematic view of the invention after the cake pressing platen is pressed;
fig. 5 is a schematic block diagram of the circuit control of the present invention.
Detailed Description
As shown in fig. 1 and fig. 2, the full-automatic cake press set knocking-over edge cleaner of the present invention includes a
The
The cake pressing device further comprises a cake pushing mechanism, wherein the cake pushing mechanism is positioned above the
A
And a
A
A
as shown in fig. 5, the signal output ends of the first position sensor, the second position sensor, the third position sensor and the interception detection sensor are connected with the control unit, and the signal output end of the control unit is connected with the pneumatic valves of the first to fourth cylinders and the hydraulic valve of the lower pressure oil cylinder. When the system is implemented, the control unit adopts a Programmable Logic Controller (PLC).
In operation, as shown in fig. 3 and 4, the cake pressing
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