阅读说明：本技术 一种联动式焊条分装装置 (Linkage type welding rod split charging device ) 是由 董平 于 2019-11-18 设计创作，主要内容包括：本发明公开了一种联动式焊条分装装置,属于自动化生产线设备技术领域,具有将焊条从漏斗向目标罐子内自动化定量分装的功能,提高了分装效率,减少了人工成本,且能确保目标罐子内焊条紧实程度一致。采用单个气缸动力源配合一套联动机构,可同时实现焊条隔断和推送进目标罐子两个动作,减少了动力源数量,包括目标罐子、漏斗、楔形推杆、推送活塞、气缸座、推送通道、安装架、支腿、楔形隔板、弹簧挡块、推框、立板、压簧、气缸杆、气缸筒。(The invention discloses a linkage type welding rod subpackaging device, belongs to the technical field of automatic production line equipment, and has the function of automatically and quantitatively subpackaging welding rods from a hopper into a target tank, so that the subpackaging efficiency is improved, the labor cost is reduced, and the consistency of the compactness of the welding rods in the target tank can be ensured. Adopt one set of link gear of single cylinder power supply cooperation, can realize simultaneously that the welding rod cuts off and two actions of propelling movement target jar, reduced power supply quantity, including target jar, funnel, wedge push rod, propelling movement piston, cylinder block, propelling movement passageway, mounting bracket, landing leg, wedge baffle, spring stop, push away frame, riser, pressure spring, cylinder pole, cylinder section of thick bamboo.)

1. The utility model provides a linkage type welding rod partial shipment device which characterized in that: the device comprises a target tank (1), a funnel (2), a wedge-shaped push rod (3), a pushing piston (4), a cylinder seat (5), a pushing channel (6), a mounting frame (7), supporting legs (8), wedge-shaped partition plates (9), spring stop blocks (10), a pushing frame (11), vertical plates (12), a pressure spring (13), a cylinder rod (14) and a cylinder barrel (15); the cylinder seat (5) and the supporting legs (8) are directly fixed on the mounting frame (7); the funnel (2), the vertical plate (12), the pushing channel (6), the spring stop block (10) and the cylinder barrel (15) are all indirectly fixed with the mounting frame (7); the wedge-shaped push rod (3), the pushing piston (4) and the cylinder rod (14) are fixed with each other; the wedge-shaped partition plate (9) and the push frame (11) are fixed with each other.

2. The linked electrode racking device as defined in claim 1, wherein: the 2 vertical plates (12) are respectively fixed on the side surfaces of the 4 supporting legs (8) through screws; the pushing channel (6) is fixed with 2 vertical plates (12) through electric welding; the spring stop block (10) is fixed with the two vertical plates (12) through screws; the funnel (2) is fixed on the 4 supporting legs (8) through screws; the wedge-shaped partition plate (9) and the push frame (11) are fixed into a whole through screws, and the whole and the vertical plate (12) form a moving pair capable of moving up and down; one end of each of the 4 compression springs (13) acts on the push frame (11), and the other end acts on the spring stop block (10).

3. The linked electrode racking device as defined in claim 1, wherein: the wedge-shaped partition plate (9) is of a plate-shaped structure, two inclined planes are arranged on the side edge, one inclined plane is a pushing inclined plane (901), and the other inclined plane is a partition inclined plane (902).

4. The linked electrode racking device as defined in claim 1, wherein: the pushing channel (6) is of a cylindrical structure, and an opening is formed in the wall of the cylinder and can be matched with the wedge-shaped partition plate (9).

5. The linked electrode racking device as defined in claim 1, wherein: the cylinder rod (14) and the cylinder barrel (15) jointly form a cylinder which is the only power source of the whole subpackaging device, and the cylinder barrel (15) and the cylinder seat (5) are fixed through nuts; the cylinder rod (14) is connected with the pushing piston (4) through threads; the pushing channel (6) and the pushing piston (4) form a moving pair; the right end of the wedge-shaped push rod (3) is fixed with the right end of the pushing piston (4) through a screw, and the inclined plane at the left end of the wedge-shaped push rod (3) is matched with the pushing inclined plane (901) of the wedge-shaped partition plate (9).

6. The linked electrode racking device as defined in claim 1, wherein: the target tank (1) is placed on a V-shaped groove in the left side of the mounting frame (7), and an opening of the tank is in butt joint with the pushing channel (6).

Technical Field

The invention relates to a linkage type welding rod subpackaging device, and belongs to the technical field of automatic production line equipment.

Background

In the production process of welding rods, one link is to bake semi-finished welding rods in a high-temperature furnace, and in order to ensure that each welding rod is heated uniformly, the welding rods are required to be loaded into a plurality of small cylindrical tanks and enter the high-temperature furnace together with the tanks. The compactness of the welding rod in each can influences the baking effect and the quality of the welding rod, so that the welding rod split charging which meets the requirements is an important technical process in the production of the welding rod.

The traditional welding rod subpackaging method is manual subpackaging by workers, the production efficiency is low, the compactness of welding rods in a tank depends on the technical level of the workers, the consistency is poor, the welding rod fracture phenomenon is easy to occur in the subpackaging process, and the automation degree is low. To welding rod partial shipment, do not have automation equipment at present yet, consequently, need design a welding rod partial shipment device for solve above technical problem.

Disclosure of Invention

The invention provides a linkage type welding rod subpackaging device which is used for solving the problems of low efficiency, inconsistent tightness of welding rods and low automation level when the welding rods are subpackaged into a pot.

In order to solve the technical problem, the invention is realized as follows:

a linked welding rod racking device comprising: target jar, the funnel, the wedge push rod, the propelling movement piston, the cylinder block, the propelling movement passageway, the mounting bracket, the landing leg, the wedge baffle, the spring dog pushes away the frame, the riser, the pressure spring, the cylinder pole, the cylinder section of thick bamboo.

The mounting frame is of a plane frame structure, is a mounting base for other parts of the whole subpackaging device, and is an outward mounting interface of the whole subpackaging device; the cylinder seat is fixed at the right end of the mounting rack through a screw; the 4 supporting legs are fixed in the middle of the mounting frame through screws.

The 2 vertical plates are respectively fixed on the side surfaces of the 4 supporting legs through screws; the pushing channel is fixed with the 2 vertical plates through electric welding; the spring stop block is fixed with the two vertical plates through screws; the funnel is fixed on the 4 supporting legs through screws; the wedge-shaped partition plate and the pushing frame are fixed into a whole through screws, and the whole and the vertical plate form a moving pair capable of moving up and down; one end of each of the 4 compression springs acts on the pushing frame, and the other end of each compression spring acts on the spring stop block.

The cylinder rod and the cylinder barrel jointly form a cylinder which is the only power source of the whole subpackaging device, and the cylinder barrel and the cylinder seat are fixed through nuts; the cylinder rod is connected with the pushing piston through threads; the pushing channel and the pushing piston form a moving pair; the right end of the wedge-shaped push rod is fixed with the right end of the pushing piston through a screw, the inclined plane at the left end of the wedge-shaped push rod is matched with the pushing inclined plane of the wedge-shaped partition plate, when the air cylinder extends, the wedge-shaped push rod drives the wedge-shaped partition plate to move downwards, and the pressure spring is compressed; when the cylinder contracts, the pressure spring drives the wedge-shaped partition plate to move upwards.

The target jar is placed on mounting bracket left side "V" type groove, and its opening and propelling movement passageway butt joint for accept the welding rod in the funnel, realize the welding rod partial shipment.

The wedge-shaped partition plate is of a plate-shaped structure and is provided with two inclined planes, one inclined plane is a pushing inclined plane, and the pushing inclined plane is matched with the inclined plane of the wedge-shaped push rod to realize the up-and-down movement of the wedge-shaped partition plate; the other part is a partition inclined plane which is used for partitioning the welding rod entering the pushing channel from the hopper.

The pushing channel is of a cylindrical structure, an opening is formed in the wall of the cylinder, the opening can be matched with the wedge-shaped partition plate, and the opening and the closing of the opening are realized through the up-and-down movement of the wedge-shaped partition plate; by changing the size and position of the opening, the degree of compaction of the electrode loaded into the target canister can be adjusted.

Has the advantages that:

the automatic quantitative subpackaging device can realize automatic quantitative subpackaging of the welding rods from the hopper to the target pot, improves the subpackaging efficiency, reduces the labor cost and can ensure the consistency of the compactness of the welding rods in the target pot. A single cylinder power source is matched with one set of linkage mechanism, so that two actions of cutting off the welding rod and pushing the target pot can be realized simultaneously, and the quantity of the power sources is reduced.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that are required to be used in the description of the embodiments will be briefly described below.

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a perspective view of the present invention (hidden funnel);

FIG. 3 is a top view of the present invention (hidden funnel, wedge-shaped baffle in open position);

FIG. 4 is a top view of the present invention (hidden funnel, wedge-shaped baffle in the blocked state);

FIG. 5 is a cross-sectional view C-C of FIG. 3 of the present invention;

FIG. 6 is a cross-sectional view taken along line D-D of FIG. 3 in accordance with the present invention;

FIG. 7 is a perspective view of the wedge-shaped spacer 9 of the present invention;

FIG. 8 is a perspective view of the push channel 6 according to the present invention;

reference numerals: 1-target pot, 2-funnel, 3-wedge push rod, 4-pushing piston, 5-cylinder seat, 6-pushing channel, 7-mounting rack, 8-supporting leg, 9-wedge clapboard, 10-spring block, 11-pushing frame, 12-vertical plate, 13-pressure spring, 14-cylinder rod, 15-cylinder barrel, 901-pushing inclined plane and 902-separating inclined plane.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

With reference to fig. 1-6, the linkage type welding rod split charging device of the present invention has the following connection modes: the cylinder seat 5 and the supporting legs 8 are directly fixed on the mounting frame 7; the funnel 2, the vertical plate 12, the pushing channel 6, the spring stop block 10 and the cylinder barrel 15 are all indirectly fixed with the mounting frame 7; the wedge-shaped push rod 3, the pushing piston 4 and the cylinder rod 14 are mutually fixed; the wedge-shaped partition plate 9 and the push frame 11 are fixed with each other; the wedge-shaped partition plate 9, the push frame 11 and the vertical plate 12 form a moving pair, and can move up and down on the vertical plate 12 under the action of the pressure spring 13 and the push inclined plane 901; the pushing channel 6 and the pushing piston 4 form a moving pair, and the pushing piston 4 can move left and right under the action of the air cylinders 14 and 15.

With reference to fig. 1-8, the embodiment performs the following steps:

(1) the cylinder is in an extension state, and at the moment, the wedge-shaped partition plate 9 is in a partition state, as shown in fig. 4;

(2) placing the target tank 1 on a V-shaped groove at the left side of a mounting frame 7, wherein an opening is aligned with an outlet at the left side of a pushing channel 6; filling welding rods to be subpackaged into the hopper 2, wherein the length direction of the welding rods is consistent with the direction of the pushing channel 6;

(3) the cylinder is controlled to contract, at the moment, the wedge-shaped push rod 3 and the pushing piston 4 move rightwards together, the wedge-shaped partition plate 9 and the pushing frame 11 move upwards under the action of the pressure spring 13 (the view angle of the figure 3), the wedge-shaped partition plate 9 is in an open state, and as shown in figures 2, 3 and 6, welding rods in the hopper 2 enter the pushing channel 6 from the opening of the pushing channel 6 under the action of gravity;

(4) controlling the extension of the cylinder, wherein in the first half of the extension of the cylinder, the wedge-shaped push rod 3 and the wedge-shaped partition plate 9 slide at the inclined plane, so that the wedge-shaped partition plate 9 and the push frame 11 integrally move downwards, the pressure spring 13 is compressed, and at the moment, the partition inclined plane 902 of the wedge-shaped partition plate 9 separates welding rods entering the push channel 6 from the hopper 2; in the second half of the extension of the cylinder, the pushing piston 4 pushes the welding rod in the pushing channel 6 into the target pot 1;

(5) the shrink of control cylinder, because the right side of wedge push rod 3 moves, pressure spring 13 with wedge baffle 9 with push away the whole upwards promotion of frame 11, wedge baffle 9 is in the open mode again, the welding rod in funnel 2 gets into propelling movement passageway 6 again this moment, after changing empty target jar 1, above step is repeated, accomplishes all the other more welding rod partial shipment.

In summary, the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.