阅读说明：本技术 食品生产设备及其食品加工方法 (Food production equipment and food processing method thereof ) 是由 张百竹 于 2019-11-22 设计创作，主要内容包括：本发明公开一种食品生产设备及其食品加工方法。食品加工方法包括如下步骤：S01、将适量的鸡蛋敲碎,并将蛋清及蛋黄盛于容器中；S02、对容器中的蛋清及蛋黄进行搅拌,从而得到蛋浆；S03、通过食品生产设备将蛋浆变成蛋卷皮；S04,将制得的蛋卷皮进行裁切。本发明的一种食品生产设备及其食品加工方法,在利用机械化设备制作蛋卷皮的过程中,可以把控好蛋卷皮的厚度。(The invention discloses food production equipment and a food processing method thereof. The food processing method comprises the following steps: s01, breaking a proper amount of eggs, and placing egg white and egg yolk in a container; s02, stirring the egg white and the egg yolk in the container to obtain egg pulp; s03, changing the egg pulp into egg roll skin by food production equipment; and S04, cutting the prepared egg roll skin. According to the food production equipment and the food processing method thereof, the thickness of the egg roll skin can be controlled in the process of manufacturing the egg roll skin by utilizing mechanized equipment.)

1. A food production apparatus, comprising: the grouting device comprises a base, two heating devices and a grouting device;

the heating device includes: the device comprises a support frame, a heating roller and a steam generator; the support frame is arranged on the base in a horizontally movable mode, the heating roller is rotatably arranged on the support frame, and a rotating shaft of the heating roller is parallel to the horizontal plane; the heating roller is characterized in that a heating cavity is formed inside the roller body of the heating roller, and the steam generator inputs steam into the heating cavity through a steam conduit;

the rotating shafts of the heating rollers of the two heating devices are parallel to each other and are positioned on the same horizontal plane, the heating rollers of the two heating devices can be close to each other or far away from each other, and a heating gap is formed between the heating rollers of the two heating devices;

the grouting device comprises a slurry container and a slurry guide pipe communicated with the slurry container, and an outlet of the slurry guide pipe is positioned above the heating gap;

wherein the food production equipment further comprises a thickness control block arranged at the heating gap; the thickness control block is provided with a slurry blocking plane and two thickness control cambered surfaces; the slurry blocking plane is arranged towards the slurry guide pipe; the two thickness control cambered surfaces face the roller surfaces of the heating rollers of the two heating devices respectively, and the circle centers of the two thickness control cambered surfaces are located at the rotating shafts of the heating rollers of the two heating devices respectively.

2. The food production apparatus of claim 1 wherein said heating device further comprises a siphon tube, one end of said siphon tube being in contact with said heating chamber inner wall of said heating drum and the other end of said siphon tube being located outside of said heating chamber of said heating drum.

3. The food production apparatus of claim 1 further comprising a slurry receiving vat located below the heating gap.

4. The food production apparatus of claim 1, wherein the base is provided with a linkage, the linkage comprising a fixed gear and two sliding racks engaged with the fixed gear; the fixed gear is rotatably arranged on the base, and a rotating shaft of the fixed gear is vertical to a horizontal plane; the two sliding racks are arranged on the base in a reciprocating sliding manner along a horizontal plane; the support frames of the two heating devices are respectively fixed on the two sliding racks.

5. The food production equipment of claim 1, further comprising a cylinder wall oiling device, wherein the cylinder wall oiling device comprises a pressing spring and a fat clamping jaw connected with the pressing spring, and the pressing spring is used for providing elastic force for the fat clamping jaw so that the fat clamping jaw is pressed on the cylinder wall of the heating roller.

6. The food production device of claim 1, further comprising an auxiliary egg roll skin roll, wherein the rotation axis of the auxiliary egg roll skin roll is parallel to the rotation axis of the heating drum.

7. The food production apparatus of claim 1, wherein the heating device further comprises a drum driving part for driving the heating drum to rotate.

8. The food production apparatus of claim 7, wherein the drum driving part includes a driving motor and a driving gear provided at an output end of the driving motor, and the heating drum is provided with a driven gear engaged with the driving gear.

9. A method of processing food, comprising the steps of:

s01, breaking a proper amount of eggs, and placing egg white and egg yolk in a container;

s02, stirring the egg white and the egg yolk in the container to obtain egg pulp;

s03, changing the egg pulp into the egg roll skin by the food production equipment of any one of claims 1 to 8.

10. The food processing method of claim 9, further comprising the steps of:

and S04, cutting the prepared egg roll skin.

Technical Field

The invention relates to the technical field of food processing, in particular to food production equipment and a food processing method thereof.

Background

Fig. 1 is a schematic diagram of a finished egg roll skin 10. The egg roll skin 10 has one such use: for example, the meat stuffing can be wrapped with the egg roll skin 10 (the length is about 25CM, the width is about 10CM, and the thickness is about 0.3CM), and then the egg roll skin 10 wrapped with the meat stuffing is put into a steaming oven for steaming, so as to obtain a delicious food, and the Hakka spring roll is prepared in such a way.

The traditional approach for such an egg roll skin 10 is as follows: (1) breaking appropriate amount of egg, and placing egg white and yolk in a container; (2) stirring egg white and egg yolk in the container to obtain egg pulp; (3) preparing an iron pan, and placing the iron pan on a furnace for heating; (4) coating a layer of oil film on the heated iron pan; (5) scooping a proper amount of egg pulp to an iron pot by using a spoon (at the moment, the egg pulp is gathered into a cluster and is not fully dispersed); (6) then, swinging the iron pan to uniformly disperse the egg pulp on the iron pan (at the moment, an experienced master can be used for skillfully mastering the thickness of the dispersed egg pulp); (7) the egg pulp is heated to a certain degree and then becomes the solid egg roll skin 10; (8) the solid egg roll skin 10 is taken out of the iron pan (the egg roll skin becomes very hot due to heating), and thus, the production of one egg roll skin 10 is completed.

As can be seen from the above, the conventional method for making the egg roll skin 10 is mainly completed by a pure manual method, and a small piece of egg roll skin can be made only by a complicated process, which is very inefficient. Therefore, how to design a food production device for making the egg roll skin to replace the traditional pure manual operation so as to improve the production efficiency is a technical problem which needs to be considered by the enterprise owners.

It should be particularly noted that step 6 is a very important process for manufacturing the egg roll skins, and workers need to learn experience after long-time groping, so that the egg roll skins with uniform thickness can be obtained, and qualified products can be obtained. Conceivably, if the thickness of the egg roll skin is not uniform, the meat stuffing of the Hakka spring roll is likely to break the egg roll skin and expose outside, so that the appearance of the prepared Hakka spring roll is very difficult to see and is difficult to be popular with consumers.

Therefore, how to control the thickness of the egg roll skin in the process of making the egg roll skin by using mechanized equipment is a technical problem which needs to be mainly solved by designers.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provide the food production equipment and the food processing method thereof, and the thickness of the egg roll skin can be controlled in the process of manufacturing the egg roll skin by utilizing mechanized equipment.

The purpose of the invention is realized by the following technical scheme:

a food production apparatus comprising: the grouting device comprises a base, two heating devices and a grouting device;

the heating device includes: the device comprises a support frame, a heating roller and a steam generator; the support frame is arranged on the base in a horizontally movable mode, the heating roller is rotatably arranged on the support frame, and a rotating shaft of the heating roller is parallel to the horizontal plane; the heating roller is characterized in that a heating cavity is formed inside the roller body of the heating roller, and the steam generator inputs steam into the heating cavity through a steam conduit;

the rotating shafts of the heating rollers of the two heating devices are parallel to each other and are positioned on the same horizontal plane, the heating rollers of the two heating devices can be close to each other or far away from each other, and a heating gap is formed between the heating rollers of the two heating devices;

the grouting device comprises a slurry container and a slurry guide pipe communicated with the slurry container, and an outlet of the slurry guide pipe is positioned above the heating gap;

wherein the food production equipment further comprises a thickness control block arranged at the heating gap; the thickness control block is provided with a slurry blocking plane and two thickness control cambered surfaces; the slurry blocking plane is arranged towards the slurry guide pipe; the two thickness control cambered surfaces face the roller surfaces of the heating rollers of the two heating devices respectively, and the circle centers of the two thickness control cambered surfaces are located at the rotating shafts of the heating rollers of the two heating devices respectively.

In one embodiment, the heating device further comprises a siphon tube, one end of the siphon tube is in contact with the inner wall of the heating cavity of the heating drum, and the other end of the siphon tube is positioned outside the heating cavity of the heating drum.

In one embodiment, the food product production apparatus further comprises a slurry receiving vat located below the heating gap.

In one embodiment, the base is provided with a linkage device, and the linkage device comprises a fixed gear and two sliding racks meshed with the fixed gear; the fixed gear is rotatably arranged on the base, and a rotating shaft of the fixed gear is vertical to a horizontal plane; the two sliding racks are arranged on the base in a reciprocating sliding manner along a horizontal plane; the support frames of the two heating devices are respectively fixed on the two sliding racks.

In one embodiment, the food production equipment further comprises a cylinder wall oiling device, the cylinder wall oiling device comprises a pressing spring and a meat fat clamping jaw connected with the pressing spring, and the pressing spring is used for providing elastic force for the meat fat clamping jaw so that the meat fat clamping jaw is pressed on the cylinder wall of the heating roller.

In one embodiment, the food production apparatus further comprises an auxiliary egg roll skin roll, and the rotation axis of the auxiliary egg roll skin roll is parallel to the rotation axis of the heating roller.

In one embodiment, the heating device further comprises a roller driving part for driving the heating roller to rotate.

In one embodiment, the drum driving part includes a driving motor and a driving gear disposed at an output end of the driving motor, and the heating drum is provided with a driven gear engaged with the driving gear.

A method of processing food comprising the steps of:

s01, breaking a proper amount of eggs, and placing egg white and egg yolk in a container;

s02, stirring the egg white and the egg yolk in the container to obtain egg pulp;

s03, the egg pulp is changed into the egg roll skin by the food production equipment.

In one embodiment, the method further comprises the following steps:

and S04, cutting the prepared egg roll skin.

According to the food production equipment and the food processing method thereof, the thickness of the egg roll skin can be controlled in the process of manufacturing the egg roll skin by utilizing mechanized equipment.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural diagram of a piece of egg roll skin;

FIG. 2 is a block diagram of a food production facility according to an embodiment of the present invention;

FIG. 3 is a block diagram of the heating apparatus shown in FIG. 2;

FIG. 4 is a block diagram of the thickness control block shown in FIG. 2;

FIG. 5 is a structural view of the linkage shown in FIG. 2;

fig. 6 is a structural view of the cylinder wall oiling device shown in fig. 2.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

As shown in fig. 2, a food production apparatus 20 includes: the base 100, two heating devices 200, and a grouting device 300.

As shown in fig. 3, specifically, the heating device 200 includes: a supporting frame 210, a heating roller 220, and a steam generator (not shown). The supporting frame 210 is horizontally movably disposed on the base 100, the heating roller 220 is rotatably disposed on the supporting frame 210, and a rotation axis of the heating roller 220 is parallel to a horizontal plane. The drum interior of the heating drum 220 forms a heating chamber 221, and the steam generator inputs steam into the heating chamber 221 through a steam guide 222. In this embodiment, the steam generator may be steam generated by a boiler for boiling water.

The rotating shafts of the heating rollers 220 of the two heating devices 200 are parallel to each other and located on the same horizontal plane, and the heating rollers 220 of the two heating devices 200 can be close to or far from each other, and a heating gap 230 (shown in fig. 2) is formed between the heating rollers 220 of the two heating devices 200.

As shown in fig. 2, the grouting device 300 includes a slurry container 310 and a slurry guide pipe 320 communicated with the slurry container 310, and an outlet of the slurry guide pipe 320 is positioned above the heating gap 230.

As shown in fig. 2, the food production apparatus 20 further includes a thickness control block 400 disposed at the heating gap 230. As shown in fig. 4, the thickness control block 400 has a slurry stop plane 410 and two thickness control arcs 420. The slurry blocking plane 410 is disposed toward the slurry guide pipe 320. The two thickness control arcs 420 face the drum surfaces of the heating drums 220 of the two heating devices 200, respectively, and the centers of the two thickness control arcs 420 are located at the rotating shafts of the heating drums 220 of the two heating devices 200, respectively.

The operation of the food production apparatus 20 described above will now be explained:

firstly, the heating drum 220 needs to be heated, the steam generator inputs steam into the heating cavity 221 through the steam conduit 222, the steam heats the heating cavity 221, and the heating cavity 221 conducts heat to the drum wall of the heating drum 220 after being heated;

a layer of oil film is smeared on the outer side cylinder wall of the heating roller 220, so that heated egg pulp is prevented from being excessively bonded on the cylinder wall, and the aim of smoothly tearing off the solidified egg roll skin is fulfilled;

the stirred egg pulp is added into the slurry container 310, and the slurry guide pipe 320 is communicated with the slurry container 310, so that the egg pulp can reach the heating gap 230 formed between the heating rollers 220 of the two heating devices 200 along the slurry guide pipe 320;

because the thickness control block 400 is arranged at the heating gap 230, the egg pulp cannot fall along a straight line, the egg pulp can respectively flow towards the heating rollers 220 at two sides under the blocking of the slurry blocking plane 410 of the thickness control block 400, when the egg pulp contacts the cylinder wall of the heating rollers 220, the egg pulp is heated and gradually solidifies, and the heating rollers 220 also rotate at a balanced speed at the moment, so that the egg pulp sprayed out of the outlet of the slurry guide pipe 320 is continuously condensed on the cylinder wall of the heating rollers 220.

Furthermore, because a gap exists between the thickness control arc surface 420 and the wall of the heating roller 220, the gap can be adjusted, and the purpose is to obtain the egg roll skin with a certain thickness; it can be understood that the egg pulp fills the gap between the thickness control arc surface 420 and the wall of the heating roller 220, and is gradually solidified under the influence of the temperature of the wall of the heating roller 220, so as to obtain a certain thickness;

while the heating roller 220 rotates slowly, the heat is continuously conducted to the surface of the gradually solidified egg pulp, and when the heating roller rotates to a certain position, the gradually solidified egg pulp becomes the solid egg roll skin, and then the solid egg roll skin can be torn off from the wall of the heating roller 220.

It should be particularly noted that, because the egg pulp is easily solidified by heat, in the design process of the present invention, the egg pulp is first placed in the pulp container 310 for storage (as shown in fig. 2), and the pulp container 310 and the heating roller 220 are spaced apart from each other by a certain distance, so as to prevent the egg pulp in the pulp container 310 from being affected by the heat emitted from the heating roller 220 to generate a "caking" phenomenon, which turns into a pasty state, and not only is it difficult to form the egg roll skin, but also affects the quality of the product. Therefore, the food production apparatus of the present invention is developed with this technical problem as a center in the design process.

As shown in fig. 3, the present invention mainly uses steam to heat the heating drum 220, and the steam can condense while heating the heating drum 220, so that condensed water is formed in the heating chamber 221, and the temperature of the wall of the heating drum 220 is reduced by the condensed water, so that the condensed water needs to be drained from the heating chamber 221 in time. To this end, the heating apparatus 200 further includes a siphon tube 240, one end of the siphon tube 240 is in contact with an inner wall of the heating cavity 221 of the heating drum 220, and the other end of the siphon tube 240 is located outside the heating cavity 221 of the heating drum 220. By arranging the siphon 240, condensed water can be drained from the heating chamber 221 effectively and timely.

In the present invention, the food production apparatus 20 further comprises a slurry receiving vat 30 (shown in fig. 2), the slurry receiving vat 30 being located below the heating gap 230. In the process of heating and solidifying the egg pulp in the heating gap 230, a part of the egg pulp may not be solidified in time, and the part of the egg pulp which is not solidified in time may drop, so that the slurry receiving barrel 30 is configured to receive the part of the egg pulp which is not solidified in time. Additionally, the portion of the unsolidified egg pulp may also continue to be added to the slurry container 310 for recycling.

In the present invention, the supporting frame 210 is horizontally movably disposed on the base 100, and the heating rollers 220 of the two heating devices 200 can be close to or away from each other, so that the distance between the thickness control arc 420 and the roller surface of the heating roller 220 of the heating device 200 can be adjusted by adjusting the gap between the heating rollers 220 of the two heating devices 200, thereby adjusting the thickness of the egg roll skin.

In order to adjust the gap between the heating rollers 220 of the two heating devices 200 more conveniently, the base 100 of the present invention is provided with a linkage device 110 (as shown in fig. 2), as shown in fig. 5, the linkage device 110 includes a fixed gear 111 and two sliding racks 112 engaged with the fixed gear 111; the fixed gear 111 is rotatably arranged on the base 100, and a rotating shaft of the fixed gear 111 is vertical to a horizontal plane; two sliding racks 112 are arranged on the base 100 in a reciprocating sliding manner along a horizontal plane; the supporting frames 210 of the two heating devices 200 are respectively fixed on the two sliding racks 112. Therefore, as long as the supporting frame 210 of any one heating device 200 is moved, the supporting frame 210 of the other heating device 200 is moved by the linkage device 110, so that the heating rollers 220 of the two heating devices 200 are close to or far away from each other.

In the process of producing the egg roll skins by using the food production equipment 20, an oil film is required to be smeared on the outer cylinder wall of the heating roller 220, and the formation of the oil film can prevent the solidified egg roll skins from being excessively adhered to the outer cylinder wall of the heating roller 220, so that the egg roll skins are difficult to tear off from the outer cylinder wall of the heating roller 220, and the egg roll skins are damaged. Traditionally, the egg roll skin is prepared by coating an iron pan with a layer of liquid oil, such as peanut oil. However, such a conventional method using liquid oil is not suitable for the food production apparatus 20 of the present invention, and it is conceivable that once the liquid oil is sprinkled on the outer cylindrical wall of the heating roller 220, the liquid oil flows along the outer cylindrical wall of the heating roller 220, and the egg pulp is not yet solidified and is rapidly dropped due to the influence of the liquid oil, thereby affecting the smooth formation of the egg roll skin.

In order to better solve the technical problem, the food production apparatus 20 of the present invention further includes a cylinder wall oiling device 500 (shown in fig. 2), as shown in fig. 6, the cylinder wall oiling device 500 includes a pressing spring 510 and a meat fat clamping jaw 520 connected to the pressing spring 510, and the pressing spring 510 is used for providing an elastic force to the meat fat clamping jaw 520, so that the meat fat clamping jaw 520 is pressed on the cylinder wall of the heating roller 220.

It should be noted that, in particular, the fat holding claw 520 is used for holding the fat 11 (as shown in fig. 6), and the fat of the pig is preferably a back fat portion of the pig, and the fat of the back fat portion is compact and thick, so that a strip-shaped fat can be taken, the length of the fat depends on the axial opening of the heating roller 220, the width of the fat can be 6CM, and the thickness of the fat can be 4 CM. The currently taken fat meat block is clamped on the fat meat clamping jaws 520, and the pressing and holding spring 510 provides elastic force for the fat meat clamping jaws 520, so that the fat meat block on the fat meat clamping jaws 520 is tightly pressed on the wall of the heating roller 220 and is influenced by heat of the wall of the heating roller 220, and a layer of thin grease overflows from the fat meat block and is attached to the wall of the heating roller 220. Conceivably, fat meat piece can constantly spill over the grease, then, the thickness of fat meat piece also can constantly diminish, and the pressure holds spring 510 and then constantly provides the elastic force for fat meat clamping jaw 520 for fat meat piece can constantly press to hold on the section of thick bamboo wall of heating cylinder 220, and till fat meat piece consumes totally.

The food manufacturing apparatus 20 of the present invention further includes an auxiliary roll 600 (shown in fig. 2) of the omelette skin, and the rotational axis of the auxiliary roll 600 is parallel to the rotational axis of the heating roller 220. Through setting up the supplementary receipts reel 600 of egg roll skin, on the one hand can be so that the egg roll skin 12 (as shown in fig. 2) that has not solidified completely is better attached on the section of thick bamboo wall of heating cylinder 220, avoid the egg roll skin not yet dry thoroughly just to drop from the section of thick bamboo wall of heating cylinder 220, on the other hand also is favorable to collecting the egg roll skin that makes.

The heating apparatus 200 of the present invention further includes a drum driving part (not shown) for driving the heating drum 220 to rotate. Specifically, the roller driving portion includes a driving motor and a driving gear disposed at an output end of the driving motor, and the heating roller 220 is provided with a driven gear engaged with the driving gear. Thus, the driving motor drives the heating roller 220 to rotate through the driving gear and the driven gear engaged with each other, and the rotation speed of the heating roller 220 should be determined according to actual conditions.

The invention also discloses a food processing method, which comprises the following steps:

s01, breaking a proper amount of eggs, and placing egg white and egg yolk in a container;

s02, stirring the egg white and the egg yolk in the container to obtain egg pulp;

s03, changing the egg pulp into egg roll skin by the food production equipment;

s04, cutting the prepared egg roll skin; the egg roll skin torn from the heating roller 220 is not suitable for making "spring roll" because of its large area, and needs to be cut, for example, with a common kitchen knife, so as to obtain small egg roll skins of a desired length and width.

According to the food production equipment and the food processing method thereof, the thickness of the egg roll skin can be controlled in the process of manufacturing the egg roll skin by utilizing mechanized equipment.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.