Elastomeric component exposed to blow-by gas from an internal combustion engine
阅读说明:本技术 暴露于内燃机窜气的弹性体部件 (Elastomeric component exposed to blow-by gas from an internal combustion engine ) 是由 塞巴斯蒂安·芬斯克 托马斯·多尔 泽维尔·纳斯特 于 2019-07-26 设计创作,主要内容包括:本发明涉及弹性体部件,其暴露于内燃机窜气中,包括由弹性体材料制成的功能体和设置在所述功能体外部的氟层。(The present invention relates to an elastomeric component, which is exposed to blow-by gases of an internal combustion engine, comprising a functional body made of an elastomeric material and a fluorine layer disposed outside the functional body.)
1. Elastomeric component, exposed to the blow-by gases of an internal combustion engine, characterized in that it comprises a functional body made of elastomeric material and a fluorine layer arranged outside said functional body.
2. Elastomeric component according to claim 1, characterized in that the functional body is formed by a first elastomer and the fluorine layer is formed by a second elastomer, wherein in particular the first elastomer differs from the second elastomer in that the second elastomer comprises adsorbed fluorine.
3. Elastomeric component according to claim 1 or 2, characterized in that said fluorine layer and said functional body are formed of the same elastomeric material, wherein said fluorine layer is formed by adsorption of fluorine in said elastomeric material, in particular by fluorination of the surface of said functional body with the introduced elastomeric material; wherein the adsorption of fluorine atoms on the polymer chain of the elastomeric material is achieved, in particular by introducing fluorine, in particular on said surface of said functional body.
4. Elastomeric component according to any one of the preceding claims, characterized in that at least the side of the functional body which is intended to face the blow-by gas is provided with said fluorine layer, in particular the functional body is completely surrounded by said fluorine layer.
5. Elastomeric component according to any one of the preceding claims, characterized in that said fluorine layer has an average layer thickness or fluorine penetration depth of 0.01-20 μm, in particular 0.2-12 μm, preferably 2-8 μm.
6. Elastomeric component according to any of the preceding claims, characterized in that said fluorine layer has a first fluorine content and said functional body has a second fluorine content, wherein said first fluorine content is larger than said second fluorine content.
7. Elastomeric component according to any of the preceding claims, characterized in that the elastomeric material of said fluorine layer and/or said functional body is a silicone.
8. Elastomeric component according to any of the preceding claims, characterized in that the elastomeric material of said fluorine layer and/or said functional body is a methyl vinyl silicone rubber having fluorine-containing groups.
9. Elastomeric component according to any of the preceding claims, characterized in that said elastomeric component comprises at least one cantilever and/or undercut.
10. Elastomeric component according to any of the preceding claims, characterized in that it is a valve member of a control valve, in particular a check valve, a valve, an exhaust valve, a pressure relief valve or the like, and/or a diaphragm-shaped actuator, in particular a pressure control valve, and/or a seal, in particular a piston seal, a shaft seal, a housing seal, a valve seal or a line seal.
11. Elastomeric component according to any one of the preceding claims, characterized in that the elastomeric material of said fluorine layer and/or of said functional body comprises 1-20N/mm according to ISO 37:2017-11 and DIN53504:2009-10 2In particular 5-15N/mm 2Preferably 6-10N/mm 2The tensile strength of (2).
12. Elastomeric component according to any of the preceding claims, characterized in that the elastomeric material of said fluorine layer and/or said functional body comprises 1.4-1.7g/cm 3The average density of (a).
13. Elastomeric component according to any of the preceding claims, characterized in that the elastomeric material of said fluorine layer and/or said functional body comprises a Shore a hardness of 35-90, in particular 45-80, preferably 55-75, according to DIN ISO 7619-1: 2012-02.
14. Elastomeric component according to any one of the preceding claims, characterized in that it is obtainable by fluorination, in particular by a method according to any one of claims 17-20.
15. Blow-by gas treatment device, such as an oil separator, a valve, a compressor and/or a turbine, in particular a turbocharger, etc., characterized in that an elastomeric component formed according to any one of the preceding claims is in particular movably received such that it is exposed to at least a portion of the blow-by gas of the internal combustion engine.
16. Blow-by gas discharge and supply system for an internal combustion engine, characterized in that blow-by gas discharged from an engine compartment is received and at least partly recirculated back to the combustion cycle of the internal combustion engine, wherein at least one elastomeric component formed according to any of claims 1-14 is arranged in a pipeline system in such a way that it is exposed to at least a part of said blow-by gas, in particular the blow-by gas is treated.
17. Method for producing an elastomeric component exposed to blow-by gas, in particular according to any of claims 1-14, characterized by comprising the steps of:
a) introducing an elastomeric substrate into a process chamber and evacuating the process chamber;
b) supplying a first gas composition comprising elemental fluorine gas such that the process chamber comprises a process chamber concentration of elemental fluorine gas;
c) tempering the elastomeric substrate in the processing chamber for a tempering period while converting the first gas composition to a second gas composition by fluorinating a surface of the elastomeric substrate and forming a fluorine layer of the elastomeric component;
d) removing the second gas composition comprising elemental fluorine gas and hydrogen chloride from the process chamber;
e) removing the elastomeric component from the process chamber.
18. The method of claim 17, wherein the first gas composition comprises, in addition to elemental fluorine, at least one other gas selected from the group consisting of nitrogen, helium, and argon or another inert gas.
19. Method according to claim 17 or 18, characterized in that the tempering in step c) is performed at 10-100 ℃, in particular 20-60 ℃, preferably 25-40 ℃.
20. The method according to any of claims 17-19, wherein the pressure of the process chamber after the evacuation of step a) is less than 10 -2mbar。
21. Use of an elastomeric component comprising a functional body made of an elastomeric material and a fluorine layer arranged outside the functional body, in particular an elastomeric component according to any of claims 1-14, in a blow-by gas treatment device, in particular a device according to claim 15, and/or in a blow-by gas venting and supply system, in particular a system according to claim 16, wherein the elastomeric component is exposed to blow-by gas.
22. Use according to claim 21, for increasing the chemical stability of the elastomeric component, in particular for reducing the precipitation of contaminants in blow-by gas in elastomeric components, in particular for reducing the precipitation of manganese.
23. Use according to claim 21 or 22 for preventing or reducing icing of valves.
24. Elastomeric component, in particular according to any one of claims 1 to 14, exposed to blow-by gases of internal combustion engines, characterized in that it is obtained by fluorinating an elastomeric substrate with fluorine gas, in particular by a method according to any one of claims 17 to 20.
Technical Field
The present invention relates to an elastomeric component which is exposed to blow-by gases from an internal combustion engine, in particular of a motor vehicle, for example a passenger car. The invention also relates to the use of said elastomeric component and to a method for producing said elastomeric component.
Background
Blow-by gas (blow-by gas) is generated in an internal combustion engine or a piston compressor when combustion gas can proportionally enter an engine room from a working chamber. The portion of the combustion gases that is not retained is referred to as blow-by gas. US4,345,573 describes a system in which blow-by gas is transferred back to the combustion chamber by mixing and combusting it with a fresh air/fuel mixture.
The presence of blow-by gas is a particular challenge for the development of elastomeric components. These elastomeric components are used, for example, as seals, valves and diaphragms, especially in vehicle internal combustion engines, and are often exposed to blow-by gases. In addition to carbon dioxide and possibly water, blow-by gases typically include aggressive hydrocarbons, such as unburned fuel and engine oil. Components in the blow-by gas may also form corrosive acids. Heavy metals, such as manganese, may also be included. Blow-by gases are therefore very complex mixtures which can damage the elastomeric components due to high temperatures and their chemical reactivity. Damaged elastomer components should be replaced, which can involve expensive maintenance. Newer applications in current internal combustion engines in particular result in more aggressive blow-by gas mixtures which have a critical influence on the elastomer components, in particular on their storage behavior. For example, it has been shown that the aggressiveness of biofuels is increasing due to their higher proportion.
Elastomeric parts comprising fluorosilicones (fluorosiloxanes) are known in the art. Fluorosilicones are useful, for example, in the production of friction-reducing elastomeric parts.
DE 202014010065U 1 discloses an elastic membrane made of fluorosilicone rubber, which separates the blow-by gas flow from the control gas flow.
Disclosure of Invention
The object of the present invention is to overcome the drawbacks of the prior art, in particular to provide an elastomeric component exposed to blow-by gas, which has an improved chemical resistance to blow-by gas and preferably a longer service life. In particular, it is also an object of the invention to provide a method for producing said elastomeric component and a use of said elastomeric component.
The inventors have found that conventional fluorosilicone components have limited resistance to corrosive components of blow-by gas. Although parts made of fluorinated elastomers are known, their chemical resistance to blow-by gas is not satisfactory.
The above object is achieved by the measures of claims 1, 17, 21 and/or 24.
According to the invention, the elastomeric component exposed to the blow-by gases of the internal combustion engine comprises a functional body made of elastomeric material and a fluorine layer (fluorine layer) arranged outside said functional body.
Preferably, the functional body is formed of a first elastomer, and the fluorine layer is formed of a second elastomer. Preferably, the first elastic body differs from the second elastic body only in that: the second elastomer to form the fluorine layer contains fluorine at a higher concentration than the first elastomer of the functional body. The functional body and the base elastomer material of the fluorine layer may be the same, whereby the second elastomer forming the fluorine layer is formed only by being rich in fluorine. The first elastomer may differ from the second elastomer only in that fluorine is contained in the elastomeric material of the fluorine layer to form the fluorine layer externally, wherein the fluorine concentration in the elastomeric material of the fluorine layer is significantly higher than the fluorine concentration in the elastomeric material of the functional body by at least 10%, 20%, 50%, 70%, 90%.
The functional body of the elastomer component is preferably a solid body, and a fluorine layer is provided outside the functional body. Preferably, the fluorine layer completely covers the outside of the functional body. Obviously, the functional body can also be formed as a hollow body, whereby the fluorine layer should be arranged outside the functional hollow body. The fluorine layer is preferably designed to have a constant concentration around the functional body, whereby the fluorine concentration may also vary, in particular the fluorine concentration may be higher on the side of the elastomer component which is more exposed to blow-by gases than on the opposite side. This is particularly relevant for disc-shaped elastomeric parts which may be designed as valve members, for example.
The entire elastomeric component may be composed wholly or partly of the two different elastomers, wherein the second elastomer, in particular the second elastomeric material, is a forming part of the fluorine layer and the first elastomer, in particular the first elastomeric material, is a forming part of the elastomeric core of the component. Preferably, the functional body comprises, in particular consists of, the elastomeric core. It has been shown that an elastomer of a fluorine layer mixed with fluorine results in an elastomer part with improved chemical resistance, whereas the elastomer core remains functional (e.g. elastic) under stress for a long time and is not affected by fluorine. The fluorine layer, which is located outside the elastomer core, acts as a barrier layer, while functionality is achieved through the interior of the elastomer core.
The fluorine layer may be formed by fluorinating the elastomeric material, which in particular also forms the elastomeric core. Fluorination is the introduction of fluorine into compounds, particularly organic compounds, by a fluorinating agent. The preferred fluorinating agent of the present invention is gaseous fluorine (F) 2). The compounds, in particular the organic compounds, are preferably elastomeric materials. When fluorine reacts with the elastomer, hydrogen fluoride is typically released. Elastomers containing carbon and hydrogen in covalent compounds are also preferably referred to as organic compounds or organic elastomers, which may be, for example, siloxanes (siloxanes) having organic substituents or groups. As a result of the fluorination, the fluorine layer has a higher fluorine content than the functional body, in particular organic residues resulting from the fluorination, which are not present in the elastomeric material before the fluorination.
In a preferred embodiment of the invention, the fluorine layer and the functional body are formed from the same elastomer material, wherein, in particular, in contrast to the functional body, the fluorine layer is formed by adsorption (in particular inclusion) of fluorine into the elastomer material, in particular by fluorination of the surface of the functional body on its elastomer material, wherein, in particular by introduction of fluorine, adsorption of fluorine atoms, in particular by adsorption of fluorine atoms replacing hydrogen with fluorine, is achieved on the polymer chains of the elastomer material, in particular of the elastomer material on the surface of the functional body.
Preferably, a side of the functional body to be faced to the blow-by gas is provided with the fluorine layer, and particularly, the functional body is entirely surrounded by the fluorine layer.
According to the solution of the invention, the functional body, preferably a solid body, is formed of an elastomeric material to perform a specific function of said elastomeric component. For example, the functional body may be formed by the shape of a valve member, which may have different shapes. For example, the functional body is disk-shaped and may in particular have one or more, in particular concentric, convex and concave surfaces of revolution, to perform the function of the valve member as desired. The valve member is preferably of a rotational-shaped (rotation-shaped) and may also have a complex shape such as a mushroom. At the same time, the functional body also has undercuts (undercuts).
According to the invention, the functional body is provided with a fluorine layer located outside the functional body, in particular for preventing the penetration, intrusion or migration of aggressive components (such as acids and/or heavy metals) in the blow-by gas. Surprisingly, it has been found that a fluorine layer with an increased fluorine concentration on the outside of the functional body compared to the remaining inside of the functional body or the elastomer core provides, on the one hand, a good protection against aggressive media and, on the other hand, the functionality of the elastomer part is not impaired even after long-term testing. The solution of the invention also makes it possible to use inexpensive elastomer materials such as fluorocarbon rubbers. Furthermore, it has surprisingly been found that ice coating (in particular H as condensate) on elastomer components can be avoided or at least reduced by the fluorine layer 2Freezing of O) is formed. Ice coating can be avoided or at least reduced even at low temperatures, in particular temperatures as low as-30 ℃. One possible explanation for this is that the condensed water which condenses onto the elastomer part from the air heated by the motor can better flow down due to the fluorine layer, so that an accumulation of condensed water on the elastomer part according to the invention, in particular a condensate deposit, can be avoided or at least reduced. In this way, the functional efficiency of the functional body can be maintained even at low temperatures, for example, a vent valve or a pressure relief valve of an oil separator attached to the crankcase.
The functional body or elastomeric component may perform various functions, such as sealing, or opening and closing a control valve. The functional body is usually realized by a certain elasticity with respect to the forces to which it is exposed, wherein the functional body is in particular movably mounted. The functional body must be able to withstand different operating forces and take different degrees of deformation. An example of how the elastomeric component works will be given later.
It goes without saying that the fluorine layer can also target corresponding mixtures of polymer chains of the base elastomeric material with different degrees of fluorine, wherein more or less hydrogen is replaced by fluorine by fluorination. It is also possible that the fluorination does not affect some of the polymer chains at all, so that fluorinated and non-fluorinated polymer chains are present in parallel in one region. Some polymer chains are not additionally fluorinated, while other polymer chains have a higher fluorine content than the base elastomeric material due to the reaction with fluorine. It is preferred that the fluorine layer consists of at least 50 wt.%, in particular at least 60 wt.%, particularly preferably at least 80 wt.% of fluorinated polymer chains. It is also preferred that only those regions of the elastomeric component which consist of at least 50 wt.%, in particular at least 60 wt.%, particularly preferably at least 80 wt.%, of fluorinated polymer chains belong to the fluorine layer. Furthermore, it is advantageous if the functional body, in particular the elastomer core, directly adjoins the fluorine layer, in particular wherein the elastomer part consists of the functional body and the fluorine layer, in particular of the elastomer core and the fluorine layer. The functional body, and in particular the elastomeric core, is preferably composed predominantly (i.e., 50 wt.% or more) or entirely of non-fluorinated polymer chains. If the elastomeric core is composed entirely of non-fluorinated polymer chains, then all of the proportionately fluorinated or fully fluorinated regions should preferably be assigned to the fluorine layer. In one embodiment, the elastomer part itself also consists entirely of elastomer, in particular of the elastomer of the fluorine layer and of the functional body.
Furthermore, the fluorine layer preferably has an average layer thickness or fluorine penetration depth of 0.01 μm to 20 μm, in particular 0.2 μm to 12 μm, particularly preferably 2 μm to 8 μm. In particular, the layer thickness of the fluorine layer corresponds to the penetration depth of fluorine. The fluorine layer, in particular the layer thickness, is in particular formed by replacement of hydrogen atoms by fluorine atoms. It has been shown that a relatively thick layer thickness or fluorine penetration depth provides particularly effective protection against blow-by gases and does not adversely affect mechanical properties.
In a practical embodiment, the fluorine layer has a first fluorine content and the functional body has a second fluorine content, the first fluorine content being greater than the second fluorine content, in particular at least 10% (at least 1.1 times) greater, preferably at least 20% (at least 1.2 times) greater, particularly preferably at least 50% (at least 1.5 times), 70% (at least 1.7 times) greater or 90% (at least 1.9 times) greater. The higher fluorine content of the fluorine layer thus provides special protection. The fluorine content is understood to be the weight ratio (in% by weight) of fluorine to the fluorine layer or to the functional body.
In another embodiment, the fluorine layer includes fluorine substituents on carbon atoms directly attached to the silicon atom of the siloxane, or through a CH 2The radicals being indirectly bound to the silicon atom of the siloxane, or via a CF 2The groups are indirectly attached to the silicon atoms of the siloxane. Furthermore, the fluorine layer and the functional body preferably include fluorine substituents on carbon atoms each of which is bonded via CH 2-CH 2The groups are indirectly attached to the silicon atom of the siloxane, particularly in the form of 3,3, 3-trifluoropropyl groups on said silicon atom. Particularly preferably, F 3C-Si Unit, HF 2C-Si unit and/or H 2The FC-Si units are also components of the fluorine layer, i.e., where the fluorine substituents are directly attached to a carbon atom which is in turn directly attached to a silicon atom, for example, as a trifluoromethyl group.
Preferably, the elastomeric material of said fluorine layer and/or said functional body is a silicone, in particular a fluorinated silicone. More preferably, it is a siloxane comprising 3,3, 3-trifluoropropyl groups. The elastomeric material of the functional body, in particular the base elastomeric material of the functional body and the fluorine layer, is preferably FVMQ (designation according to DIN ISO 1629). Methyl vinyl silicone rubber (methyl vinyl silicone rubber) having a fluorine-containing group (particularly, 3,3, 3-trifluoropropyl group) has proved to be particularly suitable as an elastomer material for the functional body, particularly as a base elastomer material for the functional body and the fluorine layer. The elastomeric material of the fluorine layer is preferably derived from an elastomer of the elastomeric material of the functional body, in particular the FVMQ, wherein further fluorination takes place and/or the hydrogen in the FVMQ has been replaced by fluorine. The elastomeric material of the fluorine layer may in turn preferably also be referred to as fluorinated elastomeric material of the functional body and/or fluorinated FVMQ. Methyl vinyl silicone rubber having fluorine-containing groups, in which at least part of the methyl and/or vinyl groups are additionally fluorinated, has proved to be particularly suitable as an elastomeric material for the fluorine layer.
In one embodiment, the fluorine layer completely surrounds the functional body. In general, the fluorine layer can also only partially surround the functional body. However, it has been shown that chemical resistance to blow-by gas is beneficial when the functional body is fully enclosed (i.e. the functional body is fully covered by the fluorine layer in all directions). If the functional body is only partially surrounded by the fluorine layer, blow-by gas may penetrate the functional body through an uncovered area of the functional body, damaging it. Thus, complete encapsulation may provide better protection.
In another embodiment, the elastomeric component includes at least one cantilever (cantilever) and/or undercut. The cantilever and/or undercut may be used to better secure the elastomeric component in, for example, an opening. Furthermore, the cantilever and/or the undercut may be used to adjust (in particular increase) the elastic restoring force of an elastomeric component, in particular of a valve member (e.g. a sealing gasket of a check valve), an actuator (e.g. a diaphragm of a pressure control valve) or a poppet valve. It has been shown that the fluorination of the elastomeric component does not adversely affect the mechanical properties of the functional body. This means that the fluorinated elastomer component can also be formed well and in particular that the cantilever and/or the undercut can be formed. Alternatively, the elastomeric component may be formed first and then fluorinated. In particular, fluorination of easily formable elastomeric components (e.g., fluorocarbon rubber) enables the formation of chemically resistant elastomeric components with cantilevers and/or undercuts. For some conventional elastomer parts, undercuts cannot be demolded due to insufficient elasticity and/or, in particular, tear resistance (for example, for elastomer parts made of pure silicone rubber).
In a further embodiment, the elastomer element is configured rotationally symmetrical and/or has in particular a concave and/or an outer portion around the center of gravity of the elastomer element. Preferably, the elastomer body part is flat, in particular disc-shaped, in at least one surface area and/or outer part.
The elastomer component is preferably a valve member of a control valve, in particular a check valve, a valve (valve), a vent valve, a pressure relief valve, etc., and/or a diaphragm-shaped actuator, in particular a pressure control valve, and/or a seal, in particular a piston seal, a shaft seal, a housing seal, a valve seal or a line seal.
In a further embodiment, the elastomer part has a recess at the center of gravity, in particular a conical recess which preferably extends along the axis of rotational symmetry of the elastomer part. The recess along the rotational symmetry axis preferably has a recess base, so that the recess is not continuous but ends in the elastomeric part at the recess base.
Preferably, in a practical arrangement, the elastomer part is a sealing gasket for a check valve, in particular a sealing gasket having a continuous, preferably circular groove.
In a preferred embodiment, the elastomeric component is configured to be exposed to blow-by gas for a prolonged period of time, in particular at least 1 year, 2 years, 3 years, 4 years or 5 years, in particular without significant loss of mechanical properties such as elasticity, elastic recovery force and/or airtightness. Particularly preferably, the elastomeric components should lose less than 95%, 90%, 85%, 80%, 70% or 50% of their mechanical properties (e.g., elasticity, elastic restoring force and/or gas tightness) during said period. In particular, the elastomeric component of the invention should be able to be exposed to temperature fluctuations between-40 ℃ and +150 ℃ and/or to vacuum pressures between-0.9 bar, -0.7bar, -0.5bar or-0.3 bar and 0bar and/or pressures between 0bar and 1.5bar, 2.0bar, 2.5bar or 3.0bar, in particular without losing mechanical properties. Preferably, the elastomeric component in another practical embodiment is an elastomeric component in the form of a mushroom valve, a sealing gasket for a check valve, or a diaphragm for a pressure control valve.
The tensile strength of the elastomeric material of the fluorine layer and/or the functional body is preferably from 1 to 20N/mm according to ISO 37:2017-11(DIN 53504:2009-10) 2In particular 5 to 15N/mm 2Particularly preferably 6 to 10N/mm 2. It is also preferred that the cartridge is of the type describedThe body member as a whole has a comparable average tensile strength. The tensile strength has proven to be particularly suitable for elastomeric components in the form of sealing elements.
The average density of the elastomeric material of the fluorine layer and/or the functional body is preferably from 1.4 to 1.7g/cm in accordance with DIN EN ISO 1183-12013-04 3. It is also preferred that the elastomeric component as a whole has a comparable average density.
The Shore A hardness of the elastomeric material of the fluorine layer and/or the functional body is preferably 35 to 90, in particular 45 to 80, particularly preferably 55 to 75, in accordance with DIN ISO 7619-1: 2012-02. It is also preferred that the outer portion and/or the elastomeric member have a comparable overall Shore a hardness on average. The Shore a hardness has proven to be particularly suitable for elastomeric components in the form of sealing elements.
Further, the present invention relates to blow-by gas treatment devices, such as oil separators, valves, compressors and/or turbines (turbochargers) and the like, in particular, wherein an elastomeric component formed according to the present invention is housed, in particular movably, such that it is exposed to at least a portion of the blow-by gas of the internal combustion engine. The blow-by gas treatment means may comprise especially a blow-by gas discharge of the combustion engine and/or a supply of blow-by gas to all parts involved in the combustion engine, especially by recirculation. It is clear here that this may also include those parts of the blow-by gas discharge and/or recirculation system which are used for sealing, for example sealing elements, in particular sealing gaskets. In addition to the internal combustion engine, blow-by gas can also be generated if it passes through a compressor, in particular a turbocharger, before being circulated back to the internal combustion engine. The recirculated blow-by gas may escape between the compressor drive shaft and the compressor housing, requiring separate sealing of these components and/or recirculation of the escaping blow-by gas. Furthermore, for example, when the exhaust gas passes through the turbine of a turbocharger, blow-by gas can also escape, in particular between the turbine drive shaft and the turbine housing, so that it is necessary to seal these components separately and/or to recirculate the escaping blow-by gas.
According to the blow-by gas discharge and supply (in particular recirculation) system of an internal combustion engine of the invention, blow-by gas discharged from a crankcase or a cylinder head is received and at least partly recirculated back to the combustion cycle of the internal combustion engine, wherein at least one elastomeric component formed according to the invention is arranged in a pipeline system in such a way that it is exposed to at least a portion of the blow-by gas, in particular the blow-by gas is treated. It is clear here that the treatment of blow-by gas refers to the complete function of the internal combustion engine blow-by gas emission and/or the blow-by gas sending to, in particular recirculation, the components involved in the internal combustion engine. These functions include, among others, the opening and closing of valves, and the sealing of components exposed to blow-by gas.
The elastomeric component of the invention is preferably obtainable by fluorination, in particular according to the following method.
Further, the present invention relates to a method for producing an elastomer part exposed to blow-by gas, in particular an elastomer part as described above, comprising the steps of:
a) introducing an elastomer substrate, in particular consisting of a second elastomer, into a process chamber and evacuating said process chamber;
b) supplying a first gas composition comprising elemental fluorine gas such that the process chamber comprises a process chamber concentration of elemental fluorine gas;
c) tempering (tempering) the elastomeric substrate within the processing chamber for a tempering period while the first gas composition is converted to a second gas composition and a fluorine layer of the elastomeric component is formed by fluorinating a surface of the elastomeric substrate;
d) removing the second gas composition comprising elemental fluorine gas and hydrogen chloride from the process chamber;
e) removing the elastomeric component from the process chamber.
In this way, it is possible to ensure particularly effectively that the functional body (in particular the elastomer core) is completely encapsulated by the fluorine layer. Thus, an increase in the concentration of fluorine substituents in the fluoro-layer elastomer material is achieved by treatment with elemental fluorine gas.
It is to be understood here that fluorinating the elastomeric substrate in step (c) does not mean fluorination of the entire area of the elastomeric substrate. The region of the elastomeric substrate remote from the surface is typically isolated from fluorine gas. Rather, the outer portion of the elastomeric substrate is preferably fluorinated with the fluorine layer formed, while the elastomeric core is not fluorinated. If fluorine penetrates into the elastomeric substrate, fluorination will also occur deeper inside, with a corresponding increase in the layer thickness of the fluorine layer. In particular, the penetration depth of the fluorine corresponds to the layer thickness of the fluorine layer. The fluorine layer, in particular the layer thickness, is formed in particular by the fact that hydrogen atoms are replaced by fluorine atoms.
In one embodiment of the method, the first gas composition comprises at least one inert gas in addition to elemental fluorine gas. Preferably, the at least one inert gas is nitrogen, helium or argon.
The tempering in step c) is preferably carried out at from 10 to 100 ℃, in particular at from 20 to 60 ℃, particularly preferably at from 25 to 40 ℃. It has been shown that the treatment at these temperatures is particularly gentle, wherein an effective fluorination takes place simultaneously.
The layer thickness may be affected by the tempering time and the process chamber concentration of elemental fluorine gas. Preferably, the tempering time is set by the desired layer thickness of the elastomer component. For this purpose, tests were carried out at different tempering times (in particular dwell times) and the layer thickness (in particular penetration depth) of the fluorine layer was then determined. Thus, the ideal tempering time can be determined for certain layer thicknesses by several experiments. Preferably, the desired residence time is determined for each particular component, depending on the field of application, the elastomeric material and/or the geometry of the elastomeric component.
In a functional embodiment, it can also be provided that the pressure in the process chamber after evacuation in step a) is less than 10% -2mbar, especially less than 10 -3mbar。
The invention also relates to the use of an elastomer part, in particular an elastomer part as described above, comprising a functional body made of an elastomer material and a fluorine layer arranged outside the functional body, for a blow-by gas treatment device, in particular a device as described above, and/or a blow-by gas venting and supply system, in particular a system as described above, wherein the elastomer part is exposed to blow-by gas. The elastomer component is preferably used as a valve member of a control valve (in particular a check valve, a venting valve, a pressure relief valve, etc.) and/or as a diaphragm-shaped actuator (in particular a pressure control valve) and/or as a seal. It is particularly preferred to use the elastomeric component as a sealing element for retaining blow-by gas of an internal combustion engine, in particular a passenger car (internal combustion engine), and/or blow-by gas of a compressor or turbine, in particular a turbocharger.
The use of the above-described elastomeric components as intake line seals, engine oil seals, intake manifold seals, quick connector seals, and/or fuel system seals is particularly preferred.
Preferably, the invention also relates to the use of the above-mentioned elastomer part for reducing the precipitation of contaminants in blow-by gas in the elastomer part, in particular for reducing the precipitation of heavy metals, preferably manganese. Whereby the fluorine layer serves to effectively retain contaminants. According to the invention, the heavy metal preferably has a density of at least 5g/cm in the elemental state 3The metal of (1). While friction reduction is well known for fluorinated components, the use of a fluorine layer to prevent contaminants in the blow-by gas from penetrating into the elastomeric core is unknown.
Preferably, the present invention also relates to the use of the above-described elastomeric components to prevent or reduce valve icing.
Furthermore, the present invention relates to an elastomeric component exposed to blow-by gases of an internal combustion engine, in particular to an elastomeric component as described above, wherein the elastomeric component is obtained by fluorinating an elastomeric substrate with fluorine gas, in particular by the method as described above.
With the present invention is achieved an elastomeric component that provides improved extreme blow-by resistance. Surprisingly, even components with complex geometries can be produced by the production method.
Brief description of the drawings
Other advantages, effects and embodiments of the invention can be seen in the following figures. Wherein:
FIG. 1 is a schematic illustration of a blow-by gas circuit in an internal combustion engine;
FIG. 2 is a cross-sectional view of a blow-by gas recirculation system;
FIG. 3 is a cross-sectional view of a check valve built into the blow-by gas recirculation system;
FIG. 4 is a perspective cross-sectional view of a valve member of the check valve of FIG. 4;
FIG. 5 is a cross-sectional view of a poppet valve built into the blow-by gas recirculation system;
FIG. 6 is a perspective cross-sectional view of the mushroom valve of FIG. 5;
FIG. 7 is a cross-sectional view of a pressure control valve built into the blow-by gas recirculation system; and
fig. 8 is a perspective sectional view of an actuating structure of the pressure control valve of fig. 7.
Description of reference numerals:
1-a blow-by gas loop; 2-reciprocating piston engines; 5-an air inlet; 7-an exhaust pipe; 9-a recirculation system;
13-a cylinder; 19-oil water separator; 23-a piston; 25-a compressor; 29-a pressure control valve;
33-a crankcase; 35-a throttle valve; 39-a flow divider; 43-crankshaft drive mechanism; 49. 45, 59-check valves;
53-oil sump; 63-a cylinder head; 75-a throttle valve; 119-oil separator supply line;
125-compressor line; 129. 229-a suction supply line; 135-a ventilation system; 219-oil return line
249-valve body; 319-separator outlet line; 329-a membrane; 409-a recirculation system;
411-recirculation system housing; 413-a housing body; 415-a housing base; 417-return inlet;
419. 421-return outlet; 423-first recirculation chamber; 425-an oil separator;
427-a second recirculation chamber; 429-a bypass valve; 431-a pressure control valve; 433-a third recirculation chamber;
435. 437-check valve; 439-a cylindrical access interface; 441-oil return port; 443-a sealing member;
501-a valve body; 503-sealing gaskets; 505-a sealing device; 507-a shell; 509-housing opening;
511-opening; 513-guide pins; 515-a support; 517-annular outer contour; 519-a valve housing ridge;
601-a mushroom valve; 603-a cylindrical base body; 605-a bypass opening; 607-the axis of rotation;
609-a contact; 611-walls of a recirculation system; 613-disc seal;
615 — a seating surface of the seal body; 617-the outer edge of the disc-shaped sealing body; 619-a cone;
621-a conical recess; 701-a pressure control valve; 703-a membrane sheet; 705-valve cover;
707-a housing portion of a recirculation system; 709-blow-by gas supply conduit; 711-an ingress interface;
713-disc throttle surface; 715-a mounting portion; 717-spring section; 719. 721-a belleville spring portion;
723-conical spring portion; 726-a groove on the control valve cover;
Detailed Description
For the purpose of illustrating a possible field of application of the invention, fig. 1 shows a schematic blow-by circuit 1 of an internal combustion engine in one example. It comprises a reciprocating piston engine 3, an air inlet 5 feeding air to the reciprocating piston engine 3, an exhaust pipe 7 and a blow-by gas recirculation system 9. The reciprocating piston engine 3 comprises a cylinder 13, a piston 23 located in the cylinder, a crankcase 33 connected to the cylinder, a crank gear 43 connected to the piston, and an oil sump 53. During the combustion process in the reciprocating piston engine 3, in particular during compression and expansion of the fuel mixture, blow-by gases, in particular unburned fuel mixture, engine oil and/or exhaust gases, flow into the crankcase 33 between the piston 23 and the cylinder 13. In order to reduce the blow-by gas flow into the crankcase 33, a piston seal (not shown), in particular, a seal ring, is used, which seals the combustion chamber 63 with respect to the crankcase 33. One field of application for the elastomer member according to the invention is a seal (not shown) between the cylinder head 63 and the cylinder 13 to prevent blow-by gas from escaping into the environment. Another conceivable field of application of the elastomeric component according to the invention relates generally to the sealing of pistons or other moving parts exposed to blow-by gas.
In the blow-by gas circuit shown in the figure, the crankcase 33 is connected to the air supply 5 of the reciprocating piston engine 3 via the blow-by gas recirculation system 9. In the example shown, blow-by gas is delivered from the crankcase 33 to the pressure control valve 29 via the oil-water separator 19. Wherein the blow-by gas is sent to the separator 19 via a separator supply line 119. The separated oil is returned to the crankcase 33 via an oil return line 219. The remaining blow-by gas is sent to the pressure control valve 29 via separator output line 319. Depending on the implementation of the blow-by gas circuit, the seals between the separator supply line 119, the oil return line 219, the separator output line 319, the oil-water separator 19, and/or the crankcase may be elastomeric components according to the invention. It is clear that all seals exposed to blow-by gas up to and hereinafter given may be elastomeric components of the present invention.
The pressure in the crankcase is regulated by means of a pressure control valve 29. It has proven advantageous to use a pressure control valve in a blow-by gas recirculation system with a valve having a pressure control diaphragm such as shown in fig. 7 and 8. It is particularly advantageous to implement the actuator of the pressure control valve, in particular the
Separate suction supply lines 129, 229 supply different inlet points of the air inlet 5. Depending on the operating conditions, in particular the pressure in the crankcase and the intake air pressure in the air inlet 5, the blow-by gas stream is fed to the air inlet 5 via one or both of the suction supply lines 129, 229. The suction supply line 129 supplies the blow-by gas flow to the intake air splitter 55 between the intake air filter 15 and the compressor 25 where the blow-by gas is mixed with fresh air. The resulting mixture of air and blow-by gas is supplied from the intake air splitter 55 to the reciprocating piston engine 3 via the compressor line 125 and the ventilation system 135. In compressor line 125, the air-blow-by gas mixture is sent to the cylinders 13 via the compressor 25, the intercooler 65, and the throttle valve 75. The air-blow-by gas mixture can escape between a drive shaft (not shown) of the compressor 25 and a compressor housing of the turbocharger. Similarly, blow-by gas can escape between the turbine (particularly the turbocharger) output shaft and the turbine housing. To reduce blow-by gas escaping through the compressor and/or turbine, seals between the compressor input shaft and the compressor housing and/or between the turbine output shaft and the turbine housing may be implemented as elastomeric components of the present invention. It is clear that the blow-by gas recirculation system 9 shown in the figures can also be provided on the compressor and turbine housing, in particular for turbochargers, to recirculate the escaping blow-by gas. Via a ventilation system 135, air-blow-by gas mixture can be fed from the flow divider to the reciprocating piston engine via a throttle valve 35 and a check valve 45, such as a mushroom valve. A second suction feed line 229 supplies blow-by gas to the compressor line 125 behind a throttle cap (throttle cap). It is clear that especially all seals, valve members and actuators of the valve, as well as the valve exposed to blow-by gas as described with reference to fig. 1, can be implemented as elastomeric components of the present invention.
FIG. 2 shows a cross-sectional view of an exemplary blow-by gas venting and supply system, and in particular a cross-sectional view of a blow-by
Fig. 2 also shows an oil return socket (oil return socket) through which the separated oil is discharged from the
Fig. 3 shows advantageous check valves 45, 49, 59 for use in the blow-by gas circuit 1. It comprises a
The
Fig. 5 shows an elastomeric component of the invention, in particular in the form of a
The elastomeric component shown in fig. 5 and 6 is particularly configured to withstand blow-by gases in the temperature range of-40 ℃ to +150 ℃, volume flow rates of 20L/min to 200L/min, and/or pressures of 2bar over a long period of time, particularly over several years, without losing significant mechanical properties. Furthermore, the elastomeric component of the present invention is preferably configured to provide an elastic closure pressure of at least 150mbar, 250mbar, and/or a maximum of 300mbar, 350mbar, 400mbar or 500 mbar.
Another preferred embodiment of the elastomeric component of the present invention is shown in fig. 7 and 8. Fig. 7 shows a pressure control valve comprising a
Particularly preferably, the
As shown in fig. 7, the elastomeric component of the present invention, particularly in the form of a
Preferably, the pressure control valve, in particular the elastomeric component in the form of a diaphragm for the pressure control valve, is configured to set a crankcase pressure between +100mbar and-200 mbar, preferably between +50mbar and-100 mbar, particularly preferably between +20mbar and-100 mbar, when the intake pressure is between-0.9 bar, -0.7bar, -0.5bar or-0.3 bar and 0 bar. Furthermore, the pressure control valve, in particular the elastomer component, is configured to withstand temperatures of-40 ℃ to 150 ℃ over a long period of time and to allow a blow-by gas volume flow of between 0L/min and 200L/min into the
The features of the invention disclosed in the above description, in the claims and in the drawings may be essential for the realization of the invention in its various embodiments both individually and in any combination.
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