Full-automatic bus detection equipment

文档序号:1519180 发布日期:2020-02-11 浏览:10次 中文

阅读说明:本技术 一种全自动母线检测设备 (Full-automatic bus detection equipment ) 是由 包云 于 2018-07-30 设计创作,主要内容包括:本发明公开了一种全自动母线检测设备,包括机架及设置在所述机架上的上料装置、检测装置和出料装置,所述的检测装置包括安装在所述机架上的直线滑轨、围绕所述直线滑轨相互垂直的设置第一线性模组和第二线性模组、横向设置的第一布线板、多个自动检测头,所述第一布线板分别与第一线性模组和所述第二线性模组连接设置在靠近所述出料装置的一端,所述自动检测头通过设置在所述机架上的第一气缸与所述机架连接;所述检测装置还包括竖向安装在所述自动检测头与所述第一布线板之间的第二布线板,实现了自动化控制,大大提高了母线检测过程的安全化控制,提高检测效率,同时节约人工成本;此外自动标准化的检测手段也实现母线检测的标准化。(The invention discloses full-automatic bus detection equipment which comprises a rack, a feeding device, a detection device and a discharging device, wherein the feeding device, the detection device and the discharging device are arranged on the rack, the detection device comprises a linear slide rail arranged on the rack, a first linear module and a second linear module which are arranged around the linear slide rail and are vertical to each other, a first wiring board arranged transversely, and a plurality of automatic detection heads, the first wiring board is respectively connected with the first linear module and the second linear module and is arranged at one end close to the discharging device, and the automatic detection heads are connected with the rack through a first air cylinder arranged on the rack; the detection device also comprises a second wiring board vertically arranged between the automatic detection head and the first wiring board, so that automatic control is realized, the safety control of a bus detection process is greatly improved, the detection efficiency is improved, and meanwhile, the labor cost is saved; in addition, the automatic standardized detection means also realizes the standardization of bus detection.)

1. A full-automatic bus detection device comprises a feeding device, a detection device and a discharging device, and is characterized in that the detection device comprises a linear slide rail, a first linear module used for adjusting the position of a bus in the X-axis direction, a second linear module used for adjusting the position of the bus in the Z-axis direction, a first wiring board and an automatic detection head, wherein the second linear module is vertically arranged on the first linear module in parallel with the linear slide rail;

the detection device also comprises a detection head fixing plate vertically arranged between the automatic detection head and the first wiring board;

the automatic detection device comprises a feeding device, a discharging device, an automatic detection head, a first linear module and a second linear module, and is characterized by further comprising a system control device, wherein the system control device is respectively connected with the feeding device, the discharging device, the automatic detection head, the first linear module and the second linear module.

2. The full-automatic bus bar detection device according to claim 1, wherein the detection device further comprises a first power mechanism arranged at a lower end of the automatic detection head and a linear bearing for connecting the first power mechanism and the automatic detection head, and the first power mechanism is connected with the system control device.

3. The full-automatic bus bar detection device according to claim 1, wherein the detection device further comprises a limiting device arranged between the discharging device and the automatic detection head, the limiting device comprises a second power mechanism, a limiting mounting plate and a limiting baffle, the second power mechanism is connected with the limiting baffle through the limiting mounting plate, the second power mechanism is connected with the system control device, and a linear bearing is further arranged between the second power mechanism and the limiting mounting plate.

4. The full-automatic bus bar detection device according to claim 2 or 3, wherein an optical axis is arranged in the linear bearing.

5. The full-automatic bus detection device according to claim 4, wherein the feeding device comprises a third power mechanism, a chain transmission device and a working platform, the working platform is connected with the third power mechanism through the chain transmission device, and the third power mechanism is connected with the system control device.

6. The full-automatic bus bar detection device according to claim 5, wherein the feeding device further comprises a limiting device, the limiting device comprises an aluminum profile, a bidirectional screw rod and a limiting column installed on the aluminum profile, the bidirectional screw rod is installed on the aluminum profile through a screw rod nut, and the bidirectional screw rod is connected with the chain transmission device.

7. The full-automatic bus bar detection device according to claim 4, wherein the feeding device further comprises a protection frame disposed above the working platform.

8. The fully automatic bus bar detection apparatus of claim 4, wherein the system control device is a PLC control system.

9. The fully automatic bus bar detection device according to any of claims 4 to 8, further comprising a bar code scanner for identifying a bus bar number, wherein the bar code scanner is connected to the system control device and the automatic detection head, respectively.

10. The full-automatic bus bar detection device according to any one of claims 4 to 8, further comprising a data acquisition terminal device, wherein the data acquisition terminal device is in communication connection with the system control device and the automatic detection head, respectively.

Technical Field

The invention relates to the technical field of electrical detection, in particular to full-automatic bus detection equipment.

Background

The bus is a main lead for transmitting electric energy, a bus duct system is a modern high-efficiency power distribution device for transmitting current, modern engineering facilities and equipment are developed, the power consumption of various industries is increased rapidly, particularly, the bus is used in numerous high-rise buildings and large-scale factory workshops, the bus is used in many power utilization fields, the higher product quality is required, if the resistance is required to be low, the ventilation is good, the heat dissipation is fast, and the like, and therefore, the bus is particularly important in the links of ensuring the production speed, the product quality and the detection safety.

At present, the bus production line on the market and the level of automation have got into comprehensively, and wherein guarantee product quality's detection link, but still adopt the manual work to push into the generating line detection station more, and carry out the handheld location of generating line, insert the detection plug, the detection of circular telegram, because people and electrical equipment direct contact, though reduce to some extent on initial stage equipment input cost, but have very big hidden danger in the aspect of the safety, and calculate from long-range benefit, an automatic check out test set no matter is the later stage income, production speed and quality guarantee are all far more than manual detection, can manipulate many production lines alone even.

Disclosure of Invention

The invention aims to provide full-automatic bus detection equipment, which realizes automatic detection and standardized detection of a bus, improves the detection efficiency and saves the labor cost.

In order to solve the technical problems, the technical scheme of the invention is as follows:

a full-automatic bus detection device comprises a feeding device, a detection device and a discharging device, wherein the detection device comprises a linear slide rail, a first linear module used for adjusting the position of a bus in the X-axis direction, a second linear module used for adjusting the position of the bus in the Z-axis direction, a first wiring board and an automatic detection head, the first linear module is transversely arranged, the second linear module is parallel to the linear slide rail and is vertically installed on the first linear module, the first linear module is perpendicular to the linear slide rail and is installed on the linear slide rail, the first wiring board is installed at the lower end of the first linear module, and the first wiring board is connected with the automatic detection head through a guide frame;

the detection device also comprises a detection head fixing plate vertically arranged between the automatic detection head and the first wiring board;

the automatic detection device comprises a feeding device, a discharging device, an automatic detection head, a first linear module and a second linear module, and is characterized by further comprising a system control device, wherein the system control device is respectively connected with the feeding device, the discharging device, the automatic detection head, the first linear module and the second linear module.

The operation process of the equipment comprises the steps that a feeding device conveys a bus to be detected to a first wiring board under the control of a system control device, meanwhile, a first linear module and a second linear module adjust the position of the first wiring board under the action of the system control device, so that the first wiring board, a second wiring board and an automatic detection head are positioned on the same horizontal plane, then the bus to be detected enters the automatic detection head to detect the quality of the bus, the whole process realizes automatic control under the action of the system control device, the bus detection work efficiency is improved, and meanwhile, the labor is saved; in addition, the automatic detection head is adopted to carry out unified detection on the buses to be detected under the control action of the system control device, so that the standardized and unified bus quality detection is realized, and the basic guarantee is made for bus quality safety application.

Furthermore, the detection device also comprises a first power mechanism arranged at the lower end of the automatic detection head and a linear bearing used for connecting the first power mechanism and the automatic detection head, wherein the first power mechanism is connected with the system control device; specifically, the first power mechanism may be a motor, and may also be designed as an air cylinder.

Furthermore, the detection device further comprises a limiting device arranged between the discharging device and the automatic detection head, the limiting device comprises a second power mechanism, a limiting mounting plate and a limiting baffle, the second power mechanism is connected with the limiting baffle through the limiting mounting plate, the second power mechanism is connected with the system control device, and a linear bearing is further arranged between the second power mechanism and the limiting mounting plate.

Further, an optical axis is arranged in the linear bearing.

Furthermore, the feeding device comprises a third power mechanism, a chain transmission device and a working platform, the working platform is connected with the third power mechanism through the chain transmission device, and the third power mechanism is connected with the system control device.

Further, loading attachment still includes a stop device, stop device includes aluminium alloy, two-way lead screw, installs spacing post on the aluminium alloy, two-way lead screw passes through screw-nut and installs on the aluminium alloy, two-way lead screw with chain drive is connected.

Further, the feeding device further comprises a protection frame arranged above the working platform.

Further specifically, the system control device is a PLC control system.

Further concretely, the bus bar automatic detection device further comprises a code scanner used for identifying bus bar numbers, and the code scanner is respectively connected with the system control device and the automatic detection head.

Further specifically, the system further comprises a data acquisition terminal device, and the data acquisition terminal device is respectively in communication connection with the system control device and the automatic detection head.

The invention provides full-automatic bus detection equipment which comprises a feeding device, a detection device and a discharging device, wherein the detection device comprises a linear slide rail, a first linear module used for adjusting the position of a bus in the X-axis direction, a second linear module used for adjusting the position of the bus in the Z-axis direction, a first wiring board and an automatic detection head, the first linear module is transversely arranged, the second linear module is parallel to the linear slide rail and is vertically arranged on the first linear module, the first linear module is perpendicular to the linear slide rail and is arranged on the linear slide rail, the first wiring board is arranged at the lower end of the first linear module, and the first wiring board is connected with the automatic detection head through a guide frame; the detection device further comprises a second wiring board vertically installed between the automatic detection head and the first wiring board; the automatic detection device comprises a feeding device, a discharging device, an automatic detection head, a first linear module and a second linear module, and is characterized by further comprising a system control device, wherein the system control device is respectively connected with the feeding device, the discharging device, the automatic detection head, the first linear module and the second linear module; the operation process of the equipment comprises the steps that a feeding device conveys a bus to be detected to a first wiring board under the control of a system control device, meanwhile, a first linear module and a second linear module adjust the position of the first wiring board under the action of the system control device, so that the first wiring board, a second wiring board and an automatic detection head are positioned on the same horizontal plane, then the bus to be detected enters the automatic detection head to detect the quality of the bus, the whole process realizes automatic control under the action of the system control device, the bus detection work efficiency is improved, and meanwhile, the labor is saved; in addition, the automatic detection head is adopted to carry out unified detection on the buses to be detected under the control action of the system control device, so that the standardized and unified bus quality detection is realized, and the basic guarantee is made for bus quality safety application.

Drawings

Fig. 1 is a schematic structural diagram of a full-automatic bus bar detection device according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a detection apparatus provided in embodiment 1 of the present invention;

fig. 3 is a schematic view of an internal structure of a feeding device provided in embodiment 1 of the present invention;

fig. 4 is an external structural schematic view of a feeding device provided in embodiment 1 of the present invention;

fig. 5 is a schematic structural diagram of a discharging device provided in embodiment 1 of the present invention;

fig. 6 is a schematic structural diagram of a detection apparatus provided in embodiment 2 of the present invention;

fig. 7 is a schematic structural diagram of a detection apparatus provided in embodiment 3 of the present invention.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

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