Tool for coating powder on motor iron core electrostatic machine and powder coating method of motor iron core electrostatic machine
阅读说明:本技术 电机铁芯静电机涂粉用的治具及电机铁芯静电机涂粉方法 (Tool for coating powder on motor iron core electrostatic machine and powder coating method of motor iron core electrostatic machine ) 是由 胡永贺 于 2019-11-21 设计创作,主要内容包括:本发明涉及电机铁芯静电机涂粉用的治具及电机铁芯静电机涂粉方法;电机铁芯静电机涂粉用的治具,所述电机铁芯包括环状铁芯本体;所述环状铁芯本体包括若干个可相互拼接形成环状结构的铁芯单元;每一铁芯单元包括轭部以及自所述轭部沿径向延伸以形成所述环状铁芯本体的内齿的齿部;所述治具包括定位组件;所述定位组件包括定位主体;所述定位主体的外侧壁上开设有至少一个定位槽;所述定位槽的形状以及尺寸与所述铁芯单元的所述轭部的形状以及尺寸相适配,所述轭部卡入所述定位槽;所述齿部沿径向凸出于所述定位主体外侧壁设置。通过采用该电机铁芯静电机涂粉用的治具,其可简化具有内齿的电机铁芯的涂粉工序,提高涂粉的效率以及涂粉的精度。(The invention relates to a jig for coating powder on a motor iron core electrostatic machine and a powder coating method for the motor iron core electrostatic machine; the motor iron core comprises an annular iron core body; the annular iron core body comprises a plurality of iron core units which can be mutually spliced to form an annular structure; each core unit includes a yoke portion and a tooth portion extending in a radial direction from the yoke portion to form an internal tooth of the annular core body; the jig comprises a positioning component; the positioning assembly comprises a positioning main body; the outer side wall of the positioning main body is provided with at least one positioning groove; the shape and the size of the positioning groove are matched with those of the yoke part of the iron core unit, and the yoke part is clamped into the positioning groove; the tooth part is arranged to protrude from the outer side wall of the positioning main body along the radial direction. By adopting the jig for coating the powder on the motor iron core electrostatic machine, the powder coating process of the motor iron core with the inner teeth can be simplified, and the powder coating efficiency and the powder coating precision are improved.)
1. A jig for coating powder on a motor iron core electrostatic machine is disclosed, wherein the motor iron core comprises an annular iron core body; the annular iron core body comprises a plurality of iron core units (21) which can be spliced with each other to form an annular structure; each core unit (21) includes a yoke portion (211) and a tooth portion (212) extending radially from the yoke portion (211) to form an internal tooth of the annular core body; the jig is characterized by comprising a positioning component;
the positioning assembly comprises a positioning body (11); the outer side wall of the positioning main body (11) is provided with at least one positioning groove (111);
the shape and the size of the positioning groove (111) are matched with those of the yoke part (211) of the iron core unit (21); the yoke portion (211) is clamped into the positioning groove (111), and the tooth portion (212) protrudes out of the outer side wall of the positioning main body (11) along the radial direction.
2. The powder coating jig for the motor iron core electrostatic machine according to claim 1, characterized in that the radial depth of the positioning groove (111) is greater than or equal to the thickness of the yoke part (211);
and/or the axial length of the positioning slot (111) is greater than or equal to the height of the yoke (211).
3. The powder coating jig for the motor iron core electrostatic machine according to claim 1, wherein the side walls of the two back sides of the yoke portion (211) are respectively provided with a first clamping protrusion (2111) and a first clamping groove (2112);
two oppositely arranged side walls of the positioning groove (111) are respectively provided with a second clamping protrusion (1111) and a second clamping groove (1112);
the first clamping protrusion (2111) and the second clamping groove (1112) are correspondingly arranged so as to be clamped in the second clamping groove (1112); the second clamping protrusion (1111) is arranged corresponding to the first clamping groove (2112) and clamped in the first clamping groove (2112).
4. The powder coating jig for the motor iron core electrostatic machine according to claim 1, wherein the positioning main body (11) is a cylindrical body, and a plurality of positioning grooves (111) are provided; the positioning grooves (111) are arranged at intervals along the outer peripheral surface of the positioning main body (11);
each positioning groove (111) extends along the axial direction on the outer side wall of the positioning main body (11).
5. The powder coating jig for the motor iron core electrostatic machine according to claim 1, wherein the positioning assembly further comprises a first positioning block (12) and a second positioning block (13) arranged at two ends of the positioning main body (11) to position the iron core unit (21) in an axial direction so as to prevent the iron core unit (21) from coming out of the positioning groove (111) in the axial direction.
6. The powder coating jig for the motor iron core electrostatic machine according to claim 1, further comprising a positioning sleeve (14) sleeved on the periphery of the iron core unit (21).
7. The powder coating jig for the motor iron core electrostatic machine according to claim 6, wherein the positioning sleeve (14) comprises an annular main body, and limiting bosses (141) are arranged on the annular main body, the number of the limiting bosses corresponding to that of the positioning grooves (111); the inner side surface of the limiting boss (141) covers the outer side end face of the tooth part (212) of the iron core unit (21); and restricts the core unit from coming out of the positioning groove (111) in the radial direction.
8. The jig for applying powder to the motor iron core electrostatic machine according to claim 1, further comprising a clamping assembly;
the clamping assembly comprises a first clamping bar (151) and a second clamping bar (152) which is matched with the first clamping bar (151) to clamp the positioning assembly;
a through hole (112) is formed in the positioning main body (11) along the axial direction;
the first clamping bar (151) comprises a first cylinder (1511); one end of the first column body (1511) is provided with a screw hole (1512) extending towards the other end;
the second clamping rod (152) comprises a second cylinder (1521), a stud (1522) arranged at one end of the second cylinder (1521) and threaded with the screw hole (1512) through the through hole (112), and a limiting flange (1523) arranged between the stud (1522) and the second cylinder (1521); the positioning main body (11) is sleeved on the limiting flange (1523).
9. A powder coating method for a motor iron core electrostatic machine adopts the jig for the powder coating of the motor iron core electrostatic machine of any one of claims 1 to 8, and is characterized by comprising the following steps:
s1, providing a positioning body (11), and correspondingly clamping a yoke part (211) of an iron core unit (21) of the motor iron core into a positioning groove (111) of the positioning body (11), so that a tooth part (212) of the iron core unit (21) protrudes out of the outer side wall of the positioning body (11) along the radial direction;
s2, providing a clamping assembly, and screwing the stud (1522) of the second clamping rod (152) of the clamping assembly through the positioning body (11) and the screw hole (1512) of the first clamping rod (151) to form an assembly;
s3, placing the assembly formed in the step S2 on an electrostatic machine for coating powder.
10. A motor core includes an annular core body; the annular iron core body comprises a plurality of iron core units (21) which can be spliced with each other to form an annular structure; each core unit (21) comprises a yoke part (211) and a tooth part (212) extending from the yoke part (211) in the radial direction to form the inner teeth of the annular core body, and is characterized by further comprising an insulating powder layer formed on the surface where the yoke part (211) and the tooth part (212) are connected and the outer side wall of the tooth part (212) by the motor core electrostatic machine powder coating method of claim 9.
Technical Field
The invention relates to the field of motor manufacturing, in particular to a jig for coating powder on a motor iron core electrostatic machine and a powder coating method for the motor iron core electrostatic machine.
Background
The iron cores currently used for electric machines generally require an insulating powder to be coated on a contact surface with the coil winding in order to be insulated from the coil winding. In the prior art, an iron core with external teeth is generally clamped by clamps arranged at two ends of the iron core, and then the assembly is sent to an electrostatic machine for coating. However, this method is not applicable to an iron core having internal teeth, and it is likely that insulating powder adheres to the outer surface of the yoke portion and the inner side wall of the tooth portion of the iron core, thereby affecting the use of the iron core. At present, the surface of an iron core with internal teeth which is not desired to be coated is generally covered by a mask for coating powder, but the method has the defects of complicated operation, low efficiency and the like.
Disclosure of Invention
The invention aims to provide a jig for electrostatic motor iron core powder coating, which can be used for motor iron core powder coating, is convenient for simplifying the powder coating step and improving the powder coating efficiency, and further provides an improved electrostatic motor iron core powder coating method and a motor iron core.
The technical scheme adopted by the invention for solving the technical problems is as follows: constructing a jig for coating powder on a motor iron core electrostatic machine, wherein the motor iron core comprises an annular iron core body; the annular iron core body comprises a plurality of iron core units which can be mutually spliced to form an annular structure; each core unit includes a yoke portion and a tooth portion extending in a radial direction from the yoke portion to form an internal tooth of the annular core body; the jig comprises a positioning component;
the positioning assembly comprises a positioning main body; the outer side wall of the positioning main body is provided with at least one positioning groove;
the shape and the size of the positioning groove are matched with those of the yoke part of the iron core unit, and the yoke part is clamped into the positioning groove; the tooth part is arranged to protrude from the outer side wall of the positioning main body along the radial direction.
Preferably, a radial depth of the positioning slot is greater than or equal to a thickness of the yoke;
and/or the positioning slot axial length is greater than or equal to the height of the yoke.
Preferably, the side walls of the two back-arranged sides of the yoke part are respectively provided with a first clamping protrusion and a first clamping groove;
the two oppositely arranged side walls of the positioning groove are respectively provided with a second clamping protrusion and a second clamping groove;
the first clamping protrusion and the second clamping groove are correspondingly arranged so as to be clamped into the second clamping groove; the second clamping protrusion is arranged corresponding to the first clamping groove so as to be clamped in the first clamping groove.
Preferably, the positioning main body is a cylindrical body, and the positioning grooves are multiple; the positioning grooves are arranged at intervals along the peripheral surface of the positioning main body;
each positioning groove is arranged on the outer side wall of the positioning main body in an extending mode along the axial direction.
Preferably, the positioning assembly further comprises a first positioning block and a second positioning block which are arranged at two ends of the positioning main body; to position the core unit in an axial direction to prevent the core unit from coming out of the positioning groove in the axial direction.
Preferably, the iron core unit further comprises a positioning sleeve sleeved on the periphery of the positioning main body and the iron core unit.
Preferably, the positioning sleeve comprises an annular main body, and limiting bosses corresponding to the positioning grooves in number are arranged on the annular main body; the inner side surface of the limiting boss covers the outer side end face of the tooth part of the iron core unit; the iron core unit is limited from falling out of the positioning groove in the radial direction;
the height of the limiting boss is matched with that of the tooth part.
Preferably, the jig further comprises a clamping assembly;
the clamping assembly comprises a first clamping rod and a second clamping rod matched with the first clamping rod to clamp the positioning assembly.
Preferably, a through hole is formed in the positioning main body along the axial direction;
the first clamping bar comprises a first cylinder; one end of the first column body is provided with a screw hole extending towards the other end;
the second clamping rod comprises a second column body, a stud arranged at one end of the second column body and penetrating through the through hole to be in threaded connection with the screw hole, and a limiting flange arranged between the stud and the second column body; the positioning main body is sleeved on the limiting flange.
The invention also discloses a powder coating method of the motor iron core electrostatic machine, and the jig for coating the powder by the motor iron core electrostatic machine comprises the following steps:
s1, providing a positioning main body, and correspondingly clamping the yoke part of the iron core unit of the iron core into the positioning groove of the positioning main body, so that the tooth part of the iron core unit protrudes out of the outer side wall of the positioning main body along the radial direction;
s2, providing a clamping assembly, and screwing a stud of a second clamping rod of the clamping assembly with a screw hole of the first clamping rod through the positioning main body to form an assembly;
s3, placing the assembly formed in the step S2 on an electrostatic machine for coating powder.
The invention also constructs a motor iron core, which comprises an annular iron core body; the annular iron core body comprises a plurality of iron core units which can be mutually spliced to form an annular structure; each iron core unit comprises a yoke part and a tooth part which radially extends from the yoke part to form the inner teeth of the annular iron core body, and is characterized by further comprising an insulating powder layer which is formed on the surface of the yoke part, which is connected with the tooth part, and the outer side wall of the tooth part by adopting the motor iron core electrostatic machine powder coating method.
The implementation of the jig for the powder coating of the motor iron core electrostatic machine, the powder coating method of the motor iron core electrostatic machine and the motor iron core has the following beneficial effects: this tool accessible that motor core electrostatic machine dusting was used is gone into the shape of this location main part and the constant head tank of size and yoke shape size looks adaptation with the yoke portion card of iron core unit to make this tooth portion can be along radial protrusion in this location main part lateral wall, and then make the contact surface with the contact of coil winding expose, be convenient for the electrostatic machine to carry out the dusting to the iron core unit. By adopting the jig for coating the powder on the motor iron core electrostatic machine, the powder coating process of the motor iron core with the inner teeth can be simplified, and the powder coating efficiency and the powder coating precision are improved.
The powder coating method of the motor iron core electrostatic machine has the advantages of being simple to operate, high in powder coating efficiency and high in powder coating precision.
By adopting the motor iron core electrostatic machine powder coating method, the motor iron core has the advantages of high yield and long service life.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic view of a portion of a core for an electric machine according to some embodiments of the present invention
FIG. 2 is a schematic diagram of a positioning body and an iron core unit of a jig for applying powder to an electrostatic machine for an iron core of a motor according to some embodiments of the present invention;
fig. 3 is a schematic structural view of an end face of a positioning main body of a jig for powder coating of an electrostatic machine for motor iron cores according to some embodiments of the present invention;
fig. 4 is a schematic structural view of another end surface of the positioning main body of the jig for applying powder to the motor core electrostatic machine according to some embodiments of the present invention;
figure 5 is a cross-sectional view of a positioning body of a jig for electrostatic coating of a motor core in accordance with some embodiments of the present invention;
figure 6 is a side view of a first positioning block of a powder coating jig for an electrostatic machine for motor cores according to some embodiments of the present invention;
fig. 7 is a side view of a second positioning block of a jig for electrostatic painting of a motor core according to some embodiments of the present invention;
fig. 8 is a schematic diagram illustrating a state where a positioning body, a positioning sleeve and an iron core unit of a jig for applying powder to an electrostatic machine for an iron core of a motor according to some embodiments of the present invention are engaged;
FIG. 9 is a side view of a locating sleeve of a powder coating jig for an electrostatic machine for motor cores in accordance with certain embodiments of the present invention;
fig. 10 is a schematic structural view of a first clamping rod of a powder coating jig for an electrostatic motor core according to some embodiments of the present invention;
fig. 11 is a schematic structural view of a second clamping rod of a powder coating jig for an electrostatic machine for motor cores according to some embodiments of the present invention.
Detailed Description
For a more clear understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
Fig. 1 to 11 show a preferred embodiment of the powder coating jig for the motor iron core electrostatic machine of the invention. The jig for coating the powder on the motor iron core electrostatic machine can be used for the motor iron core with internal teeth. By adopting the jig for coating the powder on the motor iron core electrostatic machine, the contact surface of the motor iron core and the coil winding is exposed, so that the electrostatic machine can conveniently coat the powder on the iron core unit, the powder coating process of the motor iron core with the internal teeth is simplified, and the powder coating efficiency and the powder coating precision are improved.
As shown in fig. 1, the motor core includes a ring-shaped core body; the annular iron core body can be formed by splicing a plurality of
As shown in fig. 2 to 11, the jig may include a positioning assembly and a clamping assembly; the positioning assembly can be used for positioning the
As shown in fig. 2 to 5, further, in some embodiments, the
At least one
The shape and size of the
In some embodiments, a
In some embodiments, the
In some embodiments, the
As shown in fig. 6, the
As shown in fig. 7, the
As shown in fig. 8 and 9, in some embodiments, the
in some embodiments, the locating
Further, as shown in fig. 10 and 11, the clamping assembly may include a
The
The
The tool for coating the powder on the motor iron core electrostatic machine has the advantages of simple operation, high powder coating efficiency and high powder coating precision, and comprises the following steps:
s1, providing a
Specifically, the
S2, providing a clamping assembly, and screwing the
Specifically, the
And S3, placing the assembly formed in the step S2 on an electrostatic machine for coating powder.
Specifically, the
The motor iron core can be used for a motor and has the advantages of high yield and long service life.
The motor iron core comprises an annular iron core body; the annular iron core body can be formed by splicing a plurality of
It is to be understood that the foregoing examples, while indicating the preferred embodiments of the invention, are given by way of illustration and description, and are not to be construed as limiting the scope of the invention; it should be noted that, for those skilled in the art, the above technical features can be freely combined, and several changes and modifications can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention; therefore, all equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the claims of the present invention.