Circular electrode edge covering device and edge covering method

文档序号:1569070 发布日期:2020-01-24 浏览:23次 中文

阅读说明:本技术 一种圆形电极包边装置及包边方法 (Circular electrode edge covering device and edge covering method ) 是由 关海波 张瑞阁 于 2019-09-20 设计创作,主要内容包括:本发明涉及一种圆形电极包边装置及包边方法,包边装置包括底座,第一定位轴,第二定位轴和粘接装置,第一定位轴和第二定位轴均固定设置在底座上,粘接装置包括上夹,下夹,主动轮和从动轮,下夹固定在底座上,上夹和下夹通过横杠相对铰接,主动轮可转动连接在上夹末端,带动第二定位轴基部向外伸出设有第三定位轴,从动轮可转动连接在第三定位轴上,主动轮和从动轮位置匹配;还包括胶带,胶带可转动连接在第一定位轴上,胶带末端在主动轮和从动轮的配合下粘接在圆形极板边缘。本发明的有益效果是:通过本方案涉及的包边装置采用机械传动,使得胶带与圆形电机自动粘接,能够提高锌银双极性锌银贮备电池组的圆形电极包边的生产效率以及成品率。(The invention relates to a circular electrode edge covering device and an edge covering method, wherein the edge covering device comprises a base, a first positioning shaft, a second positioning shaft and a bonding device, the first positioning shaft and the second positioning shaft are fixedly arranged on the base, the bonding device comprises an upper clamp, a lower clamp, a driving wheel and a driven wheel, the lower clamp is fixedly arranged on the base, the upper clamp and the lower clamp are relatively hinged through a cross bar, the driving wheel is rotatably connected to the tail end of the upper clamp, a third positioning shaft is arranged on the base part of the second positioning shaft in a manner of extending outwards, the driven wheel is rotatably connected onto the third positioning shaft, and the driving wheel is matched with the driven wheel in position; still include the sticky tape, sticky tape rotatable coupling is on first locating shaft, and the sticky tape is terminal to bond at circular polar plate edge under the cooperation of action wheel and follow driving wheel. The invention has the beneficial effects that: the edge covering device adopts mechanical transmission, so that the adhesive tape is automatically bonded with the round motor, and the production efficiency and the yield of edge covering of the round electrode of the zinc-silver bipolar zinc-silver reserve battery pack can be improved.)

1. The utility model provides a circular electrode device of borduring which characterized in that: comprises a base, a first positioning shaft, a second positioning shaft and a bonding device, wherein the first positioning shaft and the second positioning shaft are both fixedly arranged on the base,

the bonding device comprises an upper clamp, a lower clamp, a driving wheel and a driven wheel, the lower clamp is fixed on the base, the upper clamp and the lower clamp are hinged relatively through a cross bar, the driving wheel is rotatably connected to the tail end of the upper clamp and drives the base part of a second positioning shaft to extend outwards to form a third positioning shaft, the driven wheel is rotatably connected to the third positioning shaft, and the driving wheel is matched with the driven wheel in position;

the rotary type polar plate fixing device is characterized by further comprising an adhesive tape, wherein the adhesive tape is rotatably connected to the first positioning shaft, and the tail end of the adhesive tape is bonded to the edge of the circular polar plate under the matching of the driving wheel and the driven wheel.

2. The circular electrode hemming device of claim 1 wherein: still be equipped with the sticky tape device of buckling on the base, the sticky tape device of buckling sets up the sticky tape by first location axle is to the middle part in second location axle route, the sticky tape device of buckling includes mounting bracket and former, the mounting bracket is fixed on the base, former one end is fixed on the mounting bracket, and other end terminal narrows down and is the platykurtic.

3. The circular electrode hemming device of claim 2 wherein: the base is further provided with a fourth positioning shaft, and the fourth positioning shaft is arranged in the middle of the path from the first positioning shaft to the adhesive tape bending device.

4. A circular electrode edge-covering device according to any one of claims 1-3, wherein: the tail end of the upper clamp is symmetrically provided with two mounting rings, the driving wheel is arranged between the two mounting rings, the Z-shaped handle penetrates through the two mounting rings and the driving wheel, and the Z-shaped handle is fixedly connected with the driving wheel.

5. The circular electrode hemming device of claim 4 wherein: and a torsion spring is arranged on the cross bar.

6. The circular electrode hemming device of claim 5 wherein: the first positioning shaft, the second positioning shaft, the third positioning shaft and the fourth positioning shaft are sequentially composed of a connecting portion, a base portion and a shaft portion, and the diameter of the base portion is larger than that of the connecting portion and the shaft portion.

7. The circular electrode hemming device of claim 6 wherein: the shaft part of the first positioning shaft is matched with the adhesive tape, the shaft part of the second positioning shaft is matched with the circular polar plate, and the shaft part of the third positioning shaft is matched with the driven wheel.

8. A hemming method using the circular electrode hemming device according to any one of claims 3 to 7, characterized in that: the method comprises the following specific steps:

placing an adhesive tape on a first positioning shaft, drawing the tail end of the adhesive tape to pass through a fourth positioning shaft in sequence, adhering the adhesive tape to the edge of the circular polar plate after a former, and adhering the adhesive tape to two sides of the edge of the circular polar plate through the compression of a driving wheel and a driven wheel;

and step two, rotating the handle, bonding the adhesive tape for a circle during the rotation of the circular pole plate, cutting the adhesive tape, and taking down the circular pole plate.

9. The circular electrode hemming method of claim 8 wherein: in the second step, 5-10mm of overlapping and bonding are carried out.

Technical Field

The invention belongs to the technical field of electrode preparation of reserve batteries and storage batteries, and particularly relates to a circular electrode edge covering device and an edge covering method.

Background

The zinc-silver reserve battery has the characteristics of high specific energy, high specific power, capability of discharging with large current, stable discharging voltage, high voltage precision, good reliability and safety and the like, and is widely applied to various fields. At present, the traditional pasted or powder pressed zinc electrode is adopted, and compared with the zinc electrode electrodeposited, the zinc electrode electrodeposited is an electrode with high activity, can have high specific surface and porosity, has good electrode uniformity, and is suitable for discharging under the requirements of high current density and short time, so the zinc electrode is mainly applied to bipolar zinc-silver reserve battery packs.

The bipolar zinc-silver reserve battery pack has the outstanding advantages of short activation time (which can be less than 0.5s), high specific power and the like. Since the electrode generally needs to be cut into a circular shape, the active material around the circular edge is loose, and thus the electrode generally needs to be protected by an adhesive tape. The existing adhesive tape protection bonding is manually operated, and has high requirement on operators, long operation time and low yield. The adhesive tapes of the circular electrodes of the currently known bipolar zinc-silver reserve battery pack are all in a manual operation mode; therefore, a special round electrode edge-wrapping device for the zinc-silver battery and a preparation method thereof are not available.

Disclosure of Invention

In order to solve the technical problems, the invention provides a circular electrode edge covering device and an edge covering method.

The technical scheme adopted by the invention is as follows: a circular electrode edge covering device comprises a base, a first positioning shaft, a second positioning shaft and an adhesive device, wherein the first positioning shaft and the second positioning shaft are fixedly arranged on the base,

the bonding device comprises an upper clamp, a lower clamp, a driving wheel and a driven wheel, wherein the lower clamp is fixed on the base, the upper clamp and the lower clamp are relatively hinged through a cross bar, the driving wheel is rotatably connected to the tail end of the upper clamp and drives the base part of the second positioning shaft to extend outwards to form a third positioning shaft, the driven wheel is rotatably connected to the third positioning shaft, and the driving wheel is matched with the driven wheel in position;

still include the sticky tape, sticky tape rotatable coupling is on first locating shaft, and the sticky tape is terminal to bond at circular polar plate edge under the cooperation of action wheel and follow driving wheel.

Preferably, still be equipped with the sticky tape device of buckling on the base, the sticky tape device of buckling sets up at the sticky tape by the middle part of first location axle to second location axle route, and the sticky tape device of buckling includes mounting bracket and former, and the mounting bracket is fixed on the base, and former one end is fixed on the mounting bracket, and the terminal narrowing down of the other end is the platykurtic.

Preferably, the base is further provided with a fourth positioning shaft, and the fourth positioning shaft is arranged in the middle of the path from the first positioning shaft to the adhesive tape bending device.

Preferably, the tail end of the upper clamp is symmetrically provided with two mounting rings, the driving wheel is arranged between the two mounting rings, the Z-shaped handle penetrates through the two mounting rings and the driving wheel, and the Z-shaped handle is fixedly connected with the driving wheel.

Preferably, the cross bar is provided with a torsion spring.

Preferably, first location axle, second location axle, third location axle and fourth location axle are all in order by connecting portion, basal portion and axial region group, and the basal portion diameter is greater than connecting portion and axial region.

Preferably, the shaft part of the first positioning shaft is matched with the adhesive tape, the shaft part of the second positioning shaft is matched with the circular pole plate, and the shaft part of the third positioning shaft is matched with the driven wheel.

The edge covering method by using the circular electrode edge covering device comprises the following specific steps:

placing an adhesive tape on a first positioning shaft, drawing the tail end of the adhesive tape to pass through a fourth positioning shaft in sequence, adhering the adhesive tape to the edge of the circular polar plate after a former, and adhering the adhesive tape to two sides of the edge of the circular polar plate through the compression of a driving wheel and a driven wheel;

and step two, rotating the handle, bonding the adhesive tape for a circle during the rotation of the circular pole plate, cutting the adhesive tape, and taking down the circular pole plate.

Preferably, in the second step, 5-10mm of overlapping bonding is carried out.

The invention has the advantages and positive effects that: the edge covering device adopts mechanical transmission, so that the adhesive tape is automatically bonded with the round motor, and the production efficiency and the yield of the edge covering of the round electrode of the zinc-silver bipolar zinc-silver reserve battery pack can be improved; the semi-manual operation can save manpower, reduce the influence of human factors, reduce the direct long-term contact between operators and the polar plate, reduce the damage rate of the polar plate and improve the yield; the edge covering device is adopted to bond the adhesive tape, so that the adhesive position and the adhesive strength of the adhesive tape are better in uniformity, and the stability and the reliability of the preparation process are improved.

Drawings

FIG. 1 is a schematic diagram of a manufacturing configuration according to one embodiment of the present invention;

FIG. 2 is a schematic structural diagram of one embodiment of the present invention;

FIG. 3 is a schematic top view of one embodiment of the present invention;

figure 4 is a schematic view of a clip-on configuration according to one embodiment of the present invention.

In the figure:

1. edge covering device 2, circular pole piece 3 and adhesive tape

4. Base 5, fourth location axle 6, first location axle

7. Second positioning shaft 8, former 9 and driven wheel

10. Driving wheel 11, upper clamp 12 and lower clamp

13. Torsion spring 14, cross bar 15 and third positioning shaft

16. Z-shaped handle 17, mounting rack 18 and mounting ring

Detailed Description

An embodiment of the present invention will be described below with reference to the drawings.

As shown in fig. 1, the invention relates to a circular electrode edge covering device and an edge covering method, which are used for bonding an adhesive tape 3 to the edge of a circular pole piece 2; the edge covering device 1 comprises a base 4, a first positioning shaft 6, a second positioning shaft 7 and a bonding device, wherein the first positioning shaft 6 and the second positioning shaft 7 are fixedly arranged on the base 4 and are respectively used for placing an adhesive tape 3 and a circular pole piece 2, the bonding device is arranged at the edge of the second positioning shaft 7, and the auxiliary adhesive tape 3 is bonded on the circular pole piece 2. When the circular pole piece is used, the shaft core of the adhesive tape 3 is placed on the first positioning shaft 6, and the tail end of the adhesive tape 3 is bonded on the edge of the circular pole piece 2.

As shown in fig. 2-3, the bonding device comprises an upper clamp 11, a lower clamp 12, a driving wheel 10 and a driven wheel 9, the lower clamp 12 is fixed on the base 4 through a large-flat-head semi-hollow rivet, the lower clamp 12 extends upwards to be provided with a lower clamp 12 fixing lug, the middle part of the upper clamp 11 extends downwards to be provided with an upper clamp 11 fixing lug, the upper clamp 11 fixing lug and the lower clamp 12 fixing lug can be matched with each other, and is penetrated by a cross bar 14, the outer side of the cross bar 14 is squashed to prevent falling off, a torsion spring 13 is arranged on the cross bar 14, so that the upper clamp 11 and the lower clamp 12 form a clamp structure, as shown in fig. 4, the end of the upper clamp 11 is symmetrically provided with two mounting rings 18, the middle parts of the mounting rings 18 are respectively provided with a through hole, the driving wheel 10 is rotatably connected between the two mounting rings 18, the Z-shaped handle 16 passes through the two mounting rings 18 and the driving wheel 10, the Z-shaped handle 16 is fixedly connected with the driving wheel 10, so that the driving wheel 10 can rotate within the range of the two mounting rings 18 under the driving of the Z-shaped handle 16; still fixed third location axle 15 that is equipped with on the base 4, the terminal swivelling joint of third location axle 15 has from driving wheel 9, matches from driving wheel 9 and action wheel 10 position, can rotate under the drive of action wheel 10 from driving wheel 9. In order to match the bonding position of the adhesive tape 3 and the position of the driving wheel 10, the tail end of the third positioning shaft 15 can be fixed at the base of the second positioning shaft 7, so that the driving wheel 10 and the driven wheel 9 are respectively attached to the front surface and the back surface of the circular electrode, meanwhile, the tail end of the adhesive tape 3 is bonded to the front surface and the back surface of the circular electrode, the driving wheel 10 is arranged at the tail end of the upper clamp 11, and the upper clamp 11 and the lower clamp 12 can realize the fastening effect and the adjusting effect through the matching of the cross bar 14 and the torsion spring.

In order to assist the adhesive effect of the adhesive tape 3, the adhesive tape 3 can be pre-bent by the adhesive tape 3 bending device, the adhesive tape 3 bending device is arranged in the middle of the path from a first positioning shaft 6 to a second positioning shaft 7 of the adhesive tape 3, the adhesive tape 3 bending device comprises a mounting frame 17 and a former 8, the mounting frame 17 is fixed on a base 4 through bolts, the adhesive tape 3 passes through the outer side of the mounting frame 17, the former 8 is in a sheet shape, one end of the former is fixed on the outer side of the mounting frame 17 through a cylindrical head screw, the tail end of the other end of the former becomes narrow and is bent into a flat shape in a transition way, after the adhesive tape 3 passes through the former 8, under the supporting action of the narrowed tail end of the former 8 and the pressing action of the rear driving wheel 10 and the driven wheel 9, the flat adhesive tape 3 is bent into a U shape, and a foundation is provided for the work of being bonded on the front side and the back side of the circular pole piece 2.

In order to avoid overlong length of the whole edge covering device 1, the adhesive tape 3 bending device can be arranged at a position horizontal to the bonding device, the first positioning shaft 6 is arranged behind the adhesive tape 3 bending device, the fourth positioning shaft 5 is additionally arranged, and the fourth positioning shaft 5 is arranged in the middle of the path of the adhesive tape 3 from the first positioning shaft 6 to the adhesive tape 3 bending device, so that the adhesive tape 3 is bent in the advancing process. The adhesive tape for bonding has moderate viscosity and is not easy to degum, the surface of the fourth positioning shaft is smooth, the adhesive tape changes the advancing direction through the fourth positioning shaft and cannot be bonded on the surface of the fourth positioning shaft, and in order to better realize the turning effect, the fourth positioning shaft can be provided with a shaft sleeve capable of rotating, and the outer surface of the shaft sleeve is smooth; the round pole piece has rough surface and is porous, and can be used for bonding adhesive tapes.

The first positioning shaft 6, the second positioning shaft 7, the third positioning shaft 15 and the fourth positioning shaft 5 sequentially consist of a connecting part, a base part and a shaft part, the diameter of the base part is larger than that of the connecting part and the shaft part, and the connecting plates of the positioning shafts are embedded in the base 4 to realize fixed connection; the base part is used for placing each component, has the function of positioning in the axial direction, and the shaft part has the fixing function. The shaft part of the first positioning shaft 6 is matched with the adhesive tape 3, the shaft part of the second positioning shaft 7 is matched with the circular pole plate, and the shaft part of the third positioning shaft 15 is matched with the driven wheel 9.

The edge covering method by using the circular electrode edge covering device comprises the following specific steps:

placing an adhesive tape on a first positioning shaft, drawing the tail end of the adhesive tape to pass through a fourth positioning shaft in sequence, adhering the adhesive tape to the edge of the circular polar plate after a former, and adhering the adhesive tape to two sides of the edge of the circular polar plate through the compression of a driving wheel and a driven wheel;

and step two, rotating the handle, bonding the adhesive tape for a circle during the rotation of the circular pole plate, overlapping and bonding for 5-10mm, cutting the adhesive tape, and taking down the circular pole plate.

During the use, place the axial core of sticky tape 3 to the axial region of first locating shaft 6, the 3 bodies of sticky tape have been supported to the basal portion of first locating shaft 6, 3 ends of sticky tape pass fourth locating shaft 5, become U type shape by smooth shape after passing through former 8 again, bond in circular pole piece 2's edge, through the angle of adjusting the top clip 11, bond sticky tape 3 both ends on the both sides at circular pole piece 2 edge, realize initial bonding state, rotate Z type handle 16, rotate action wheel 10, make circular pole piece 2 drive sticky tape 3 clockwise rotation, follow-up from driving wheel 9, compress tightly sticky tape 3 both sides, realize sticky tape 3's bonding process smoothly along with the rotation of circular pole piece 2.

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