阅读说明：本技术 一种顺槽带式输送机托辊组可靠型快速拆卸机构 (Reliable type quick disassembly body of crossheading belt conveyor bearing roller group ) 是由 王锡法 王洪璐 张平 李丽 宋兴元 于 2021-05-27 设计创作，主要内容包括：本发明公开了一种顺槽带式输送机托辊组可靠型快速拆卸机构,包括一个挡座和一个T型螺栓；挡座设置在待配合的顺槽带式输送机的支架上；T型螺栓设置在待配合的托辊组上；T型螺栓是由挡块与螺杆组成；挡块两侧对称设有凸出部分；挡座中间设有锁孔,一端端口的孔径大于螺杆孔径并小于挡块孔径,可以使螺杆穿过,另一端端口的孔径大于挡块孔径；可以使得在T型螺栓穿过挡座时,将挡块嵌在挡座内部；挡座内部对称设有卡位,当T型螺栓沿第一方位转动一定角度时,T型螺栓挡块凸出部分与挡座内部的卡位分别进行卡合固定；当T型螺栓沿第二方位转动一定角度时,T型螺栓挡块两侧凸出部分与挡座内部的卡位脱离,即可实现T型螺栓与挡座之间的快速拆卸。(The invention discloses a reliable quick dismounting mechanism of a carrier roller set of a gate belt conveyor, which comprises a stop seat and a T-shaped bolt; the baffle seat is arranged on a bracket of the crossheading belt conveyor to be matched; the T-shaped bolts are arranged on the carrier roller group to be matched; the T-shaped bolt consists of a stop block and a screw rod; the two sides of the stop block are symmetrically provided with convex parts; a lock hole is arranged in the middle of the baffle seat, the aperture of the port at one end is larger than the aperture of the screw rod and smaller than the aperture of the baffle block, so that the screw rod can penetrate through the lock hole, and the aperture of the port at the other end is larger than the aperture of the baffle block; when the T-shaped bolt penetrates through the baffle seat, the baffle block is embedded in the baffle seat; the blocking seat is internally and symmetrically provided with blocking positions, and when the T-shaped bolt rotates for a certain angle along the first direction, the convex part of the T-shaped bolt block and the blocking positions in the blocking seat are respectively clamped and fixed; when the T-shaped bolt rotates for a certain angle along the second direction, the protruding parts at the two sides of the T-shaped bolt stop block are separated from the clamping position inside the stop seat, and the T-shaped bolt and the stop seat can be quickly disassembled.)

1. A reliable quick dismounting mechanism for a carrier roller set of a gate-way belt conveyor is characterized by comprising at least one group of quick dismounting components; each group of quick disassembling assemblies comprises a baffle seat and a T-shaped bolt;

the T-shaped bolt consists of a stop block and a screw rod; the two sides of the stop block are symmetrically provided with convex parts; a lock hole is formed in the middle of the baffle seat, and the inner cavity of the lock hole is matched with the T-core bolt; the aperture of the port at one end of the lock hole is larger than the aperture of the screw rod and smaller than the aperture of the stop block, the screw rod penetrates through the lock hole, the aperture of the port at the other end of the lock hole is larger than the aperture of the stop block, and the T-shaped stop block is embedded in the stop seat;

screens are symmetrically arranged inside the blocking seat and used for limiting the rotating angle of the T-shaped bolt; when the T-shaped bolt rotates for a certain angle along the first direction, the convex part of the T-shaped bolt stop block is clamped and fixed with the clamping position in the stop seat respectively; when the T-shaped bolt rotates for a certain angle along the second direction, the protruding parts at the two sides of the T-shaped bolt stop block are separated from the clamping position in the stop seat, and the T-shaped bolt is detached from the stop seat.

2. The roller set reliable quick release mechanism of a gate belt conveyor as in claim 1 wherein the stop block is fixedly disposed on the intermediate frame of the gate belt conveyor to be engaged.

3. The roller set reliable type quick dismounting mechanism of the gate-trough belt conveyor according to claim 1, characterized in that a nut is arranged at the screw end of the T-shaped bolt in a matching way; and the nut and the T-shaped bolt are in threaded connection and are arranged on the carrier roller group to be matched.

4. The roller set reliable quick release mechanism of a gate belt conveyor as in claim 4 wherein the nut is provided with an annular ring.

5. The roller set reliable quick release mechanism of a gate-type belt conveyor according to claim 1, characterized in that it further comprises an offset adjustment assembly; the deviation adjusting component comprises a deviation adjusting piece and a deviation adjusting hole; the deviation adjusting holes are arranged on a middle frame of the gate belt conveyor and are sequentially distributed on two sides of the carrier roller group on the middle frame.

6. The roller set reliable quick dismounting mechanism of the gate belt conveyor according to claim 1, characterized in that one end of the deviation adjusting piece is a handle end, and the other end is a pin shaft end; the handle end is matched and connected with the nut to adjust the tightness of the nut; the pin shaft end is matched with the positioning hole in the middle frame, and the carrier roller set to be constructed is pried by rotating the pin shaft end to adjust the position of the carrier roller set.

Technical Field

The invention relates to the technical field of process manufacturing, in particular to a reliable quick dismounting mechanism for a carrier roller set of a gate-groove belt conveyor.

Background

The machine body of the belt conveyor needs to be quickly, timely and efficiently disassembled in order to improve the efficiency of coal mining work, and the quick disassembly of the carrier roller set is crucial.

Therefore, how to improve the reliability of the roller set connection of the gate-and-groove belt conveyor is a problem to be solved in the field.

Disclosure of Invention

The invention aims to provide a reliable quick dismounting mechanism of a carrier roller group of a gate belt conveyor, which is connected by a hinged hole bolt and used in cooperation with a positioning assembly, and well overcomes the problems in the prior art.

In order to achieve the aim, the reliable quick dismounting mechanism for the roller set of the gate-way belt conveyor comprises at least one quick dismounting assembly; each group of quick disassembling assemblies comprises a baffle seat and a T-shaped bolt;

the T-shaped bolt consists of a stop block and a screw rod; the two sides of the stop block are symmetrically provided with convex parts; a lock hole is formed in the middle of the baffle seat, and the inner cavity of the lock hole is matched with the T-core bolt; the aperture of the port at one end of the lock hole is larger than the aperture of the screw rod and smaller than the aperture of the stop block, the screw rod penetrates through the lock hole, the aperture of the port at the other end of the lock hole is larger than the aperture of the stop block, and the T-shaped stop block is embedded in the stop seat;

screens are symmetrically arranged inside the blocking seat and used for limiting the rotating angle of the T-shaped bolt; when the T-shaped bolt rotates for a certain angle along the first direction, the convex part of the T-shaped bolt stop block is clamped and fixed with the clamping position in the stop seat respectively; when the T-shaped bolt rotates for a certain angle along the second direction, the protruding parts at the two sides of the T-shaped bolt stop block are separated from the clamping position in the stop seat, and the T-shaped bolt is detached from the stop seat.

Further, the baffle seat is fixedly arranged on a middle frame of the gate belt conveyor to be matched.

Furthermore, a nut is arranged at the screw end of the T-shaped bolt in a matched manner; and the nut and the T-shaped bolt are in threaded connection and are arranged on the carrier roller group to be matched.

Furthermore, an annular ring is arranged on the nut.

Further, the roller set reliable type quick dismounting mechanism of the gate-way belt conveyor also comprises an offset adjusting assembly; the deviation adjusting component comprises a deviation adjusting piece and a deviation adjusting hole; the deviation adjusting holes are arranged on a middle frame of the gate belt conveyor and are sequentially distributed on two sides of the carrier roller group on the middle frame.

Furthermore, one end of the deviation adjusting piece is a handle end, and the other end of the deviation adjusting piece is a pin shaft end; the handle end is matched and connected with the nut to adjust the tightness of the nut; the pin shaft end is matched with the positioning hole in the middle frame, the carrier roller set to be constructed is pried by rotating the pin shaft end, and the position deviation of the carrier roller set is adjusted

According to the reliable quick dismounting mechanism for the carrier roller group of the gate-runner belt conveyor, which is provided by the invention, the carrier roller group is quickly dismounted from the conveyor and the stability in the operation process can be ensured by adopting the hinged hole bolt connection and the matched connection with the positioning assembly, so that the reliability of the connection structure between the conveyor and the carrier roller group is greatly improved.

Drawings

The invention is further described below in conjunction with the appended drawings and the detailed description.

FIG. 1 is a schematic view of the overall structure of the quick release mechanism and a carrier roller set in use;

FIG. 2 is a schematic top view of the present quick release mechanism in use with an idler set;

FIG. 3 is a schematic view of a T-bolt structure of a bolt assembly of the quick release mechanism;

FIG. 4 is a schematic view of a nut of the bolt assembly of the quick release mechanism;

FIG. 5 is a sectional view of the positioning member of the quick release mechanism;

FIG. 6 is a schematic view of the structure of the positioning assembly and the bolt assembly of the quick release mechanism;

FIG. 7 is a schematic view of the structure of the adjusting assembly of the quick release mechanism;

FIG. 8 is a schematic view of the structure of the adjusting assembly and the middle frame of the quick release mechanism.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.

Aiming at the technical problem that the conventional connecting mode of the carrier roller group commonly used for the gate belt conveyor has low stability, the invention aims to provide a novel quick dismounting mechanism of the carrier roller group of the gate belt conveyor, which adopts a hinged hole bolt connection, plays a role in fixed connection through a front end thread, plays a role in positioning without a thread end at the rear end, and well solves the problem that the connecting stability between the carrier roller group and a machine body in the running process is low.

The novel quick disassembly body of gate-way belt conveyor bearing roller group in this scheme, quick disassembly body set up on belt conveyor and bearing roller group. Referring to fig. 1-2, the belt conveyor body of the gate way includes a carrier roller set 200, two intermediate frames 500, a plurality of H-frames 100, and a quick-release mechanism.

Wherein, the idler group is arranged on the H bracket 100 and the middle bracket 500; the quick dismounting mechanism is arranged on the carrier roller group 200 and the middle frame 500; the detachable positioning connection between the carrier roller group 200 and the conveyor body middle frame 500 can be realized through the quick dismounting mechanism, and the stability of the carrier roller group 200 in the operation process can be ensured through the design.

Wherein, a plurality of H brackets 100 are arranged at intervals; each H-bracket 100 is composed of two support bases 120 and a cross beam 110; the two supporting seats 120 are symmetrically arranged at two sides at intervals, the cross beam 110 is arranged between the two supporting seats 120, and the two supporting seats 120 are connected through the cross beam 110 to form the H-shaped support 100.

The two middle frames 500 are respectively arranged above the two supporting seats 120 of the H-shaped brackets 100 to connect and fix the H-shaped brackets 100 into a whole.

The specific connection structure between the H-shaped bracket 100 and the middle bracket 500 is well known to those skilled in the art and will not be described herein.

The carrier roller group consists of an upper carrier roller group 210 and a lower carrier roller group 220; the lower carrier roller group 220 is a carrier roller group formed by connecting two carrier rollers and carrier roller frames, and is arranged on the cross beam 110 of the H bracket; the upper idler set 210 is a set of three idlers connected to an idler frame, and is disposed on the middle frames 500 at both sides and horizontally disposed with the lower idler set 220.

Here, the roller set is well-known in the art, and the composition structure thereof is well known to those skilled in the art, and will not be described herein.

The quick release mechanism includes a plurality of sets of quick release assemblies, each set of quick release assemblies including a stop 400 and a bolt assembly 300.

The bolt assembly 300 is composed of a bolt 310 and a nut 320; when the connecting structure is used, the T-shaped bolt 310 and the ring nut 320 are mutually matched and connected with the baffle seat to form a detachable connecting structure.

In this embodiment, referring to fig. 3, T-bolts 310 are installed at both sides of the carrier roller group 200. One end of the screw rod is a screw rod end 311, in particular to a thread structure, and the screw rod is used for being connected and fixed with a nut; the other end is a stop 312 for connection with the stop seat.

The protruding portions 3121 are disposed on two sides of the stop block 312, and the stop block can be used to cooperate with the stop block 400 to enable the stop block 400 to be quickly fixed and detached from the bolt 310 after the stop block is rotated by a certain angle from the first position to the second position. The specific mating relationship of the bolt 310 to the retainer 400 is described below in the context of the retainer configuration.

The nut 320 is arranged at the screw end 311 of the T-shaped bolt; after the stop block 312 of the T-bolt is fixed with the stop seat 400, the T-bolt 310 is tightened or loosened by the nut 320 to fix and detach the intermediate frame upper carrier roller set 210 and the H-bracket 100.

In the present solution, referring to fig. 4, the nut 320 is preferably a ring nut, and the nut 320 has a ring 321, which is convenient for a user to lock the nut 320, so as to improve the comfort of the user.

The stopper 400 is welded to the middle frame 500, and has a hollow structure therein for receiving the bolt assembly 300.

Referring to fig. 5-6, a lock hole is formed in the middle of the stopper seat 400, and an inner cavity of the lock hole is matched with the T-core bolt 310; the aperture of the port 420 at one end of the lock hole is larger than the aperture of the screw 311 of the bolt and smaller than the aperture of the bolt stop block 312, so that the screw 311 can pass through, and the aperture of the port 410 at the other end of the lock hole is larger than the aperture of the stop block 312; the stop 312 may be inserted into the stop seat 400 when the T-bolt 310 passes through the stop seat 400.

Meanwhile, two clamping positions 410 are symmetrically arranged inside the retaining seat 400 and used for limiting the rotating angle of the T-shaped bolt, and the T-shaped bolt can be fixed and detached by being matched with the T-shaped bolt.

In the scheme, the baffle seat 400 is preferably welded on two sides of the middle frame 500 by adopting precision casting cast steel, so that the connection between the baffle seat and the carrier roller set is firmer; and the material of keeping off seat 400 has the advantage that intensity is high, can make the bearing roller group more stable at the operation in-process.

When in use, the T-shaped bolt 310 is inserted into the baffle seat 400 and connected with the baffle seat 400;

referring to fig. 6, the screw end 311 of the bolt is inserted through the notch of the stopper 400, and the stopper 312 of the bolt is inserted into the stopper 400; at this time, the protruding portion 3121 of the T-bolt is away from the position of the detent 410 inside the stop seat 400; when the T-shaped bolt rotates clockwise by 90 degrees, the protruding portion 3121 of the T-shaped bolt stopper and the blocking position 410 inside the blocking seat 400 are respectively clamped and fixed, and at this time, the T-shaped bolt 310 cannot be pulled out; when the T-bolt 310 rotates 90 degrees counterclockwise, the protruding portions 3121 of the two sides of the stop block of the T-bolt 310 are separated from the retaining portion 410 inside the retaining base 400, and the T-bolt 310 can be pulled out, and the T-bolt 310 and the retaining base 400 can be fixed and detached by the design.

For example, the inner wall of the inner cavity of the end 420 close to the large aperture of the lock hole is symmetrically provided with the blocking parts 410; the blocking position can be an arc-shaped groove 410, the diameter of a first contact opening when the arc-shaped groove 410 is matched with the T-shaped bolt 310 is larger than the protruding portions 3121 on two sides of the T-shaped bolt blocking seat, and the protruding portions 3121 of the T-shaped bolt can enter the arc-shaped groove 410.

Further, in the orientation where the arc-shaped groove 410 rotates along the T-bolt 310, the inner diameter of the arc-shaped groove 410 gradually decreases until the diameter is smaller than the protruding portion 3121 of the T-bolt; when the T-bolt protrusion 3121 enters the arc groove 410, it continues to rotate clockwise by external force, and the T-bolt 310 can be clamped in the arc groove 410 because the diameter of the inside of the arc groove 410 is gradually reduced to be smaller than the diameter of the T-bolt protrusion 3121.

When the T-shaped bolt rotates counterclockwise, the protruding portion 3121 of the T-shaped bolt can be moved from the portion with small diameter of the arc-shaped groove 410 to the portion with large diameter of the arc-shaped groove 410 by external force, and then can be separated from the arc-shaped groove 410, and the T-shaped bolt 310 and the baffle base 400 can be detached.

Meanwhile, an adjusting assembly 600 is additionally arranged on the basis of the scheme, and the adjusting assembly 600 is a labor-saving special tool for adjusting the positions of the bolt assembly 300 and the middle frame 500; the adjusting assembly 600 is an adjusting handle special for deviation adjustment, and the deviation adjustment without stopping the machine is realized by adjusting the front and rear positions of the left side and the right side of the carrier roller group by a deviation adjusting tool.

Referring to fig. 7, the adjustment handle 600 is divided into a handle end 610 and a pin end 620; wherein, the handle end 610 can cooperate with the nut 320 for adjusting the tightness of the nut 320; the pin end 620 may cooperate with the intermediate frame 500 for offsetting the position of the upper idler set 210.

Specifically, the straight rod end of the handle is inserted into the annular ring 321 of the ring nut 320 to rotate at a certain angle, so that the fastened T-shaped bolt 320 can be loosened; the T-shaped bolt 320 is loosened through the handle, and the effects of saving time and labor are achieved.

Meanwhile, referring to fig. 8, a pin shaft end 620 is inserted into a positioning hole on the middle frame 500, the distance between the end surface of the handle end 610 of the deviation adjusting tool and the end surface of the roller frame is 1-2 mm, the distance between the end surface of the handle end 610 and the end surface of the roller frame is reduced by rotating the handle end 610 with the pin shaft as a fulcrum, and the roller frame is tilted to move back and forth by continuing to rotate, so that the deviation adjusting purpose is achieved.

Furthermore, the positioning holes are positioned on the middle frames 500 arranged at the two sides and are respectively distributed at the front end and the rear end of each side of the carrier roller group arranged on the middle frames; each carrier roller group can move back and forth at each end of the carrier roller group through four positioning holes.

The working process of the method in specific application is illustrated as follows:

firstly, two middle frames 500 are respectively arranged on the supporting seats 120 at two sides of a plurality of H-shaped brackets 100 to form an integral carrier roller bracket;

the baffle seats 400 are respectively arranged on the middle frames 500 at two sides, the T-shaped bolt screw rods 311 are hung at two sides of the carrier roller set in advance, and the nuts 320 are arranged on the screw rods 311 of the T-shaped bolts;

when the T-shaped bolt fastening device is applied, the stop block 312 of the T-shaped bolt is inserted into the stop seat 400, and the ring nut 320 rotates clockwise by 90 degrees to enable the convex portion 3121 on the T-shaped bolt to be clamped and connected with the clamping position 410 inside the stop seat, so that fastening can be realized; secondly, the T-shaped bolt 310 and the baffle seat 400 can be disassembled by rotating 90 degrees anticlockwise, so that the upper carrier roller group 210 and the middle frame 500 can be rapidly disassembled;

meanwhile, when the position of the upper carrier roller group 210 needs to be adjusted, the handle end 610 of the adjusting tool can be inserted into the annular buckle 321 of the nut, so that the nut 320 is slightly loosened, and adjustment is facilitated; and then the pin shaft end 620 of the deviation adjusting tool is inserted into the positioning holes at the two sides of the carrier roller group to be adjusted, the pin shaft is rotated through the handle, and when the pin shaft rotates for a certain angle, the pin shaft can pry the carrier roller frame to move back and forth, so that the deviation adjusting purpose is achieved.

The roller set reliable quick dismounting mechanism of the gate-trough belt conveyor, which is formed by the scheme, has the following advantages:

(1) the operation is simple, the quick disassembly is realized, and the working efficiency is greatly improved;

(2) by adding the positioning assembly, the problem of unstable stability in the operation process is solved;

(3) the deviation of the adhesive tape in the non-stop operation is adjusted, the deviation of the adhesive tape is convenient to adjust, and the time and the labor are saved.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.